NRF: Import Cargo Levels To Drop Sharply Amid New Tariffs And Uncertainty

WASHINGTON — April 9, 2025 — With sweeping tariffs now imposed on all U.S. trading partners, import cargo at the nation’s major container ports is expected to drop dramatically beginning next month, according to the Global Port Tracker report released today by the National Retail Federation and Hackett Associates.

“Retailers have been bringing merchandise into the country for months in attempts to mitigate against rising tariffs, but that opportunity has come to an end with the imposition of the ‘reciprocal’ tariffs,” NRF Vice President for Supply Chain and Customs Policy Jonathan Gold said. “Tariffs are taxes on U.S importers ultimately paid by consumers. They are creating anxiety and uncertainty for American businesses and families alike with the speed at which they are being implemented and stacked upon each other. At this point, retailers are expected to pull back and rely on built-up inventories, at least long enough to see what will happen next.”

Following tariffs on China, Canada and Mexico announced earlier this year, President Donald Trump last week set a minimum tariff of 10 percent on all U.S. trading partners and “reciprocal” tariffs as high as 50 percent on dozens of nations. China has since announced tariffs on U.S. goods, prompting Trump to announce additional tariffs on China, bringing the base rate to 104 percent just for the national emergency tariffs. The rate goes even higher when the base tariff rate and earlier Section 301 tariffs are added in.

As a result, imports during the second half of 2025 are now expected to be down at least 20 percent year over year, Hackett Associates Founder Ben Hackett said. Even balanced against elevated levels earlier this year, that could bring total 2025 cargo volume to a net decline of 15 percent or more unless the situation changes.

“In this environment of complete uncertainty, our forecast for import cargo will be subject to significant adjustments over the coming months,” Hackett said. “At present, we expect to see imports begin to decline by May and that they will drop dramatically during the remainder of the year.”

U.S. ports covered by Global Port Tracker handled 2.06 million Twenty-Foot Equivalent Units — one 20-foot container or its equivalent — in February, although the Ports of New York and New Jersey have yet to report final data. That was down 7.5 percent from January but up 5.2 percent year over year. It was the busiest February in three years even through the month is traditionally the slowest of the year because of Lunar New Year factory shutdowns in China.

Ports have not yet reported March’s numbers, but Global Port Tracker projected the month at 2.14 million TEU, up 11.1 percent year over year. April — which includes cargo shipped before the new tariffs were announced — is forecast at 2.08 million TEU, up 3.1 percent year-over-year. But May is expected to end 19 consecutive months of year-over-year growth, dropping sharply to 1.66 million TEU, down 20.5 percent from the same time last year. June is forecast at 1.57 million TEU, the lowest volume since February 2023 and a 26.6 percent drop year over year. July is forecast at 1.69 million TEU, down 27 percent year-over-year, and August at 1.7 million TEU, down 26.8 percent.

Before the latest round of tariffs was announced, April was forecast at 2.13 million TEU, up 5.7 percent year over year; May at 2.14 million TEU, up 2.8 percent; June at 2.07 million TEU, down 3.2 percent, and July at 1.99 million TEU, down 13.9 percent.

The current forecast would bring the first half of 2025 to 11.73 million TEU, down 2.9 percent year-over-year rather than the total of 12.78 million TEU, up 5.7 percent year-over-year, that was forecast before the tariffs announcement.

Imports have been elevated since last summer, first as retailers brought in cargo ahead of an October strike at East Coast and Gulf Coast ports and then in anticipation of an escalation of tariffs after the November elections. Imports during 2024 totaled 25.5 million TEU, up 14.7 percent from 2023 and the highest since 2021’s record 25.8 million TEU during the pandemic.

Global Port Tracker, which is produced for NRF by Hackett Associates, provides historical data and forecasts for the U.S. ports of Los Angeles/Long Beach, Oakland, Seattle and Tacoma on the West Coast; New York/New Jersey, Port of Virginia, Charleston, Savannah, Port Everglades, Miami and Jacksonville on the East Coast, and Houston on the Gulf Coast. The report is free to NRF retail members, and subscription information is available at NRF.com/PortTracker. Subscription information for non-members can be found at www.globalporttracker.com.

Posted: April 9, 2025

Source: The National Retail Federation (NRF)

A Generation Change At PLEVA GmbH: Kathrin And Stephan Pleva Join The Management Team

EMPFINGEN, Germany — April 9, 2025 — PLEVA GmbH — a manufacturer of sensors, measurement and control technology for various industries — announces that Kathrin Pleva and Stephan Pleva have been appointed as managing directors of the family-owned company. Together with their father, Dr. Ralf Pleva, they will shape the future of the company.

PLEVA, founded in 1969, has been developing and producing high-quality sensors and systems for process control in sectors such as the textile, paper, nonwovens, film, automotive and wood industries for over five decades. The company’s products have proven themselves in tough continuous operation worldwide and are successfully used by end customers and machine suppliers.

With the strengthening and succession of the management team, PLEVA is focusing on continuity and innovation. Kathrin and Stephan will bring fresh impetus and new perspectives to the company, while Dr. Pleva will continue to contribute his many years of experience and expertise. His strong technical know-how, recognition in the industry, deep understanding of customer needs, and values-driven leadership have shaped the company over decades and played a key role in its international success.

Together, the three managing directors will drive forward the strategic direction of the company to meet the challenges of the global market and further strengthen PLEVA’s position as a technology leader.

“We are delighted to continue the tradition of our family business and to shape the future of PLEVA together with our father,” explained Kathrin and Stephan. “Our aim is to strengthen the company’s innovative power and continue to offer our customers tailor-made solutions for efficient and sustainable production.”

With the reinforcement and succession, the company is ideally equipped to continue to operate successfully on the market in the future and meet the needs of its customers worldwide.

Posted: April 9, 2025

Source: PLEVA GmbH

INDA, The Association Of The Nonwoven Fabrics Industry, Announces Four Industry Leaders To Join 2025 Board Of Directors

CARY, N.C. — April 7, 2025 — INDA, the Association of the Nonwoven Fabrics Industry, proudly announces the election of four industry leaders to its 2025 Board of Directors.

The board plays a vital role in guiding INDA’s strategic vision, ensuring responsiveness to evolving industry and member needs, and shaping policies and programs.

“We are excited to welcome these exceptional professionals whose insights, extensive experience, and leadership will significantly enhance INDA’s initiatives,” said Tony Fragnito, president of INDA.

“Their collective expertise will further strengthen our role as the leading resource for industry knowledge, technical innovation, workforce development, market intelligence, and sustainability within the nonwovens sector.”

The newly appointed Board Members are:

Ginny Casstevens, director of Sales – North America, Fibertex Nonwovens Inc.

Casstevens excels in developing, growing, and managing global nonwoven platforms across technologies such as spunlace, spunbond, chem bond, needlepunch, and thermal bond. With broad experience in cotton and other natural fibers, Casstevens is committed to advancing safe and sustainable solutions for all nonwoven applications. Her overall success is built on fostering trust-based relationships and consistently delivering results that are mutually beneficial to those she supports. An active industry leader, Casstevens served on the WOW Committee (2006–2014) and the Hygienix Committee (2014–2022). She resides in Florence, S.C., with her husband and daughter. Casstevens and her family are members of the First Presbyterian Church of Florence and The Florence Country Club. Golfing, beaching and cooking are her favorite pastimes.

Aleksandra Kruszewska, director R&D Business Development, Reckitt

Aleksandra Kruszewska holds a Ph.D. in Organic Chemistry from Warsaw University in Poland and has completed her post-doctoral fellowship at the Imperial College of London.

Her research on synthesis of novel bioactive products, including antibiotics or therapeutic agents for the detection and treatment of cancer has been published in numerous peer-reviewed scientifical papers as well as presented in multiple conferences. Kruszewska joined Reckitt in 2007 and in 2013 moved to the United States. She held different positions in the organization within regulatory and research & development departments. Since 2018 she leads amongst other disinfecting wipes development. She is focused on driving research programs in germ protection, promoting modern technologies in the development strategies (modeling, AI precursors). She managed to launch first branded 100-percent cellulosic-based wipes in EU and US, played instrumental role in 300 percent business growth including pioneering brand attainment of 1st EPA-approved product effective against COVID-19. Her work was recognized by external marketing organization (Lysol Plan Based Disinfecting Wipes awarded Product of the Year in 2022).

Mark Tumelty, senior vice president and general manager, Nice-Pak Products Inc.

As Senior Vice President and General Manager, Tumelty leads category-driven strategies to promote customer-centric growth and profitability at Nice-Pak. Tumelty oversees a diverse portfolio, including baby, personal care and facial categories, as well as Nice-Pak’s brand offerings and new ventures. Before joining Nice-Pak, Tumelty spent 17 years at the Campbell Company serving in numerous brand management, marketing and sales roles. He led businesses across many categories including Soup & Broth, Beverages, Baby, and Italian Sauce. Tumelty holds an MBA from Kenan-Flagler Business School at the University of North Carolina and a BA in Sports Management from the University of Richmond, where he minored in Leadership Studies and Business Administration. Tumelty and his wife Kathryn have three children and live in New Jersey, where they spend much of their free time watching youth sports.

Mariagiovanna Ramini Vetere, vice president, Sustainability and Public Affairs, NatureWorks

As NatureWorks Vice President Sustainability and Public Affairs, Vetere represents the company in public and legislative affairs and oversees the sustainability activities. Her responsibilities include Government relations, product Circular Economy options, feedstock and biomass sustainability aspects, bioeconomy and interface with relevant industry associations and external stakeholders. Vetere manages an extensive network and relationships with Industry associations, Brand Owners associations and NGOs; she has practical experience in how the legislative process is implemented both in EU and the USA. Vetere brings a strong background well suited to this space, having spent 10 years at Corepla, the Italian PRO for Plastics Packaging Collection, Recycling and Recovery, where she gained competence in EPR – Extended Producer Responsibility. Her previous experience is with consulting company KPMG where she was focused on Business Process Reengineering. Vetere holds master’s degrees in philosophy and in economics.

INDA’s Board of Directors and Executive Committee

The INDA Board consists of elected members serving three-year terms, with one-third elected annually by the general membership. The Executive Committee, authorized to represent the Board between formal meetings, includes:

The Executive Committee includes these officers and appointees:

  • Chair: Mark Thornton, vice president, The Procter & Gamble Co.;
  • Vice Chair: Barbara Lawless, vice president of Sales and Marketing – Medical Products, Precision Fabrics Group Inc.;
  • Past Chair: Bryan Haynes, senior technical director for Global Nonwovens, Kimberly-Clark Corp;
  • Appointee: Mike Clark, president, Filtration Solutions, Hollingsworth & Vose Co.;
  • Appointee: Jodi Russell, vice president R&D, Cleaning Innovation, Packaging & Sustainability, The Clorox Co.;
  • Appointee: Jeff Stafford, vice president of Nonwovens, Milliken & Co.; and
  • Appointee: Robert Weilminster, executive vice president & general manager, US & Canada – Health, Hygiene and Specialties Division, Magnera.

Posted: April 9, 2025

Source: INDA, the Association of the Nonwoven Fabrics Industry

AAPN Announces Vickie Rotante Will Speak At the Upcoming 2025 pro:Americas Annual Conference

MOUNT PLEASANT, S.C. — April 8, 2025 — Americas Apparel Producers’ Network (AAPN) has announced that Vickie Rotante of Janie and Jack and Hatch Collection to the 2025 pro:Americas Annual Conference will speak at the Network’s 2025 pro:Americas Annual Conference.

Vickie Rotante is the Head of Product Development and Sourcing for Janie and Jack and Hatch Collection, a $250M portfolio of omnichannel brands specializing in childrenswear, maternity apparel, accessories, home, and beauty.

Vickie Rotante

Prior to Janie and Jack, Vickie’s career has spanned over 30 years where she has served as the SVP/VP for top U.S. retailers, including Sundance Catalog, QVC, URBN, Dick’s Sporting Goods, New York & Company, and Cygne Design.

Known for her strategic leadership and operational expertise, Vickie has been instrumental in building sourcing playbooks and driving value across global supply chains. With a renewed focus on Western Hemisphere sourcing, Vickie is committed to creating a global supply chain matrix that optimizes both agility and margin while incorporating sustainable sourcing practices and ethical compliance standards.

A native New Yorker and graduate of the Fashion Institute of Technology, Vickie now resides in San Francisco.

“We’re thrilled to welcome Vickie Rotante of Janie and Jack and Hatch Collection to the 2025 pro:Americas Annual Conference,” said AAPN Executive Director, Lynsey Jones. “With her incredible industry experience and strategic insight, Vickie will be sharing her perspective on new business models, emerging brands, and the latest sourcing trends shaping the future of our industry. As part of the Go Global Retail team, she brings unique insights that simply can’t be missed—Vickie is truly a can’t-miss speaker for anyone looking to stay ahead in the evolving world of retail and sourcing.”

Americas Apparel Producers’ Network’s 2025 Annual Conference will be held from May 12 – 14, 2025, at the Fort Lauderdale Marriott Harbor Beach Resort & Spa, Fort Lauderdale, Florida.

To register, visit: https://www.aapnetwork.net/2025-pro-americas-conference

Posted: April 8, 2025

Source: Americas Apparel Producers’ Network (AAPN)

Cambium Advances Thermal Protection Systems For Hypersonics With The US Navy

EL SEGUNDO, Calif. — April 7, 2025 — Cambium, a supplier of advanced materials innovation, is taking its hypersonics-ready product portfolio to the next level through a contract with the US Navy. We are optimizing the processing and production of our phthalonitrile material systems to ensure that they continue to deliver on their potential to massively reduce the cost and time needed to produce hypersonics-ready parts by around 70%.

Cambium’s AI-driven material discovery and development platform enables us to more rapidly and cost-effectively produce hypersonic-ready products through a domestic supply chain. Our phthalonitrile material systems deliver not just performance but also unprecedented production speed and capacity to the U.S. Department of Defense and Program of Record prime contractors and subcontractors—two of the highest priorities in U.S. defense today.

Cambium is working with a sense of urgency to optimize these systems in its contract with the Navy’s Office of Naval Research (ONR), to create a secure domestic supply for hypersonics by significantly reducing lead times and cost roadblocks. Cambium’s phthalonitrile-based high-temperature composite materials address key adoption issues in processing and production that were thought to be insurmountable. As a result, no company has been willing to take on the risks of solving these issues. And, consequently, the defense industrial base has not had access to—until now—phthalonitrile-based products from which to build the carbon-carbon parts needed that are capable of surviving and performing in the extreme conditions that structures encounter at hypersonic speeds up to Mach-20.

“The U.S. must establish a secure, scalable supply chain for advanced materials to support hypersonic systems at speed and scale,” said Simon Waddington, Cambium’s Co-founder and CEO. “Cambium is tackling this challenge head-on, developing next-generation thermal protection systems that are not only high-performing but also cost-effective and domestically manufactured. This Navy contract is another step forward in our mission to deliver cutting-edge materials solutions that strengthen national security and technological leadership.”

Posted: April 8, 2025

Source: Cambium Biomaterials, Inc

PUMA Appoints Tara Mcrae As President Of PUMA North America

HERZOGENAURACH, Germany — April 8, 2025 — Sports company PUMA has appointed Tara McRae (48) as the President of PUMA North America (PNA), a role in which she will oversee the company’s business in this strategically important market.

Tara McRae — President of PUMA North America

Tara, who until recently led PUMA’s Marketing and Brand Strategy in North America, will with immediate effect take over the role from Bob Philion, who will leave PUMA after 20 years with the company and eight years as President of PNA to pursue opportunities outside of PUMA.

“With Tara, we have appointed a leader with a great understanding of our consumers, our industry and the North American market,” said PUMA Chief Commercial Officer Matthias Bäumer. “I strongly believe she has the experience and the strategic mindset to help us succeed in this crucial market. I want to thank Bob for the past eight years as the President of PNA, a time during which we put PUMA back on the map in North America, and I wish him all the best for the future.”

Tara rejoined PUMA as Senior Vice President Brand and Strategy in 2024. Before that, she worked at Clarks as the Global Chief Marketing Officer and Digital Officer. She also became the first Chief Marketing Officer at TB12, Tom Brady’s global health and wellness brand. Early on in her career, she already worked at PUMA North America between 2006 and 2016, where she held different positions in the media planning and sports marketing departments before taking on marketing responsibilities for the region.

Tara is also a strategic advisor for Relentless Consumer Partners and a non-executive board member at kegg. Her work has been recognized in multiple leading industry awards, most notably as a member of the 2024 Forbes Entrepreneurial CMO 50 list.

Posted: April 8, 2025

Source: PUMA North America

Fytertech Nonwovens Launches 20 New Spilfyter Products With Improved Absorbency And Other Enhancements

DE PERE, Wis.— April 7, 2025 — FyterTech Nonwovens, an innovator in the sorbent industry is launching major enhancements to multiple product lines within their Spilfyter® brand offerings. The team is proud to announce the launch of 20 new items in 5 categories of products which are all now available at your local industrial distributor, or you can learn more at www.fytertech.com.

The Spilfyter brand is launching new recycled rag rugs using post-industrial recycled fibers, produced in the De Pere, Wisconsin facility. The new recycled rag rugs have been reengineered to be 30% stronger and absorb 40% more liquids than the previous line-up offered. Available in both pad and roll forms, these provide diverse solutions to absorb oil, water, hydraulic fluid, coolant, solvents and more.

Also reengineered to be more absorbent than their previous line is the Spilfyter railroad mat line extension, which also uses post-industrial recycled fibers keeping materials out of landfills. These mats are designed specifically to fit inside and outside of rails, and to absorb hydrocarbons while repelling water. These new rolls use a poly backing to prevent oils from seeping into the ground to avoid costly spills and drips.

Slips, trips and falls make up over 21% of all workplace injury costs. The new Spilfyter Grab & Go® pads provide convenient high visibility absorbent pads in a portable dispenser that can be deployed quickly. The bright yellow absorbent pads with a caution pattern calls attention to a spill so foot traffic can avoid a hazard on the floor until a proper clean-up can be executed. The dispenser can be hung strategically throughout facilities to allow teams to react quickly in the event of a drip or spill.

Containing spills or creating a leak barrier is a part of the slip and trip defense, and using socks should be a part of your spill control arsenal. The new Spilfyter SpilLock™ Sock is lab tested to deliver 50% more absorbency than a standard absorbent sock. SpilLock technology is designed to not only absorb more, but it locks in liquids to prevent drips to make clean-up a breeze. Made of post-consumer materials, the SpilLock socks absorb both water based and petroleum-based fluids making it a great universal solution.

Space is money, and Spilfyter reclaimed rags, both boxed and bagged solutions are now compressed to decrease the footprint by up to 50% saving freight and warehouse footprint while still being stackable. As always, the Spilfyter line of rags is derived of clothing that is graded and metal-scanned for safety to protect your assets.

“It was important to us to expand the range of Spilfyter products that rose to the top of our customer’s needs in the market,” said Christin Wam, vice president of marketing and new market development at FyterTech. “We are proud of our continued ability to vertically integrate our manufacturing capabilities, paired with the creativity that comes from our innovation team that drives these new products to better serve our customers.”

Posted: April 8, 2025

Source: FyterTech Nonwovens

AFFOA Names Nuream And Z-Polymers The New Awardees Of The Product Accelerator For Advanced Fabrics 2.0

CAMBRIDGE, Mass. — April 8, 2025 — Advanced Functional Fabrics of America, Inc. (AFFOA) proudly announces Nuream and Z-Polymers as the next awardees to participate in the Product Accelerator for Functional Fabrics (PAFF) 2.0 program. This strategic initiative aims to accelerate the commercialization of advanced functional fabric products through targeted technical and manufacturing support.

Launched in 2024, the PAFF program enables selected companies to leverage AFFOA’s technical engineering team with expertise in advanced textiles across design, prototyping, integration, testing and process engineering, at no direct cost, to fill critical gaps in their functional fabric development processes, and ultimately reduce time to market.

“Most companies, from startups to mature organizations, face technical or resource-related gaps that can significantly delay the product development process,” said Dr. Sasha Stolyarov, CEO of AFFOA. “Through the PAFF program, AFFOA can fill those gaps with targeted support to overcome those challenges, allowing innovators to bring transformative textile technologies to market faster while strengthening the domestic supply chain.”

Nuream, a health technology startup, is developing fabric-integrated sleep monitoring systems that utilize “fabric-as-a-sensor” technologies to noninvasively track brain activity and other physiological signals during sleep by embedding advanced sensor systems into everyday textiles such as pillowcases and bedding products. AFFOA’s team of experts will assist in developing e-textile-based sensors and sleep monitoring product prototypes, advancing the design for manufacturability and accelerating pilot-scale production, emphasizing domestic e-textile manufacturing.

“We’re honored to be selected for PAFF 2.0 and partnering with AFFOA marks a pivotal step for Nuream,” said Rob Cooley, CEO and Co-Founder. “This collaboration accelerates our path to scalable U.S. manufacturing and positions us to lead the smart textile market with breakthrough sleep health technology that delivers comfort, performance, and personalized health monitoring and enhancement.”

Z-Polymers, a materials science company that participated in the first PAFF program, is continuing its work with AFFOA on developing Tullomer™, a unique polymer compound made into stronger-than-steel fibers. AFFOA will assist Z-Polymers in accelerating its time to market by creating a strategic plan for domestic supply chain partnerships, including planning for manufacturing scale-up and locating domestic manufacturers for collaboration.

“AFFOA has been instrumental in supporting our vision to create high-performance, Tullomer™ fabrics for clean energy and filtration applications,” said Dr. Mike Zimmerman, CEO and Founder of Z-Polymers. “With PAFF 2.0, we are excited to take the next step toward domestic scale-up and forge meaningful partnerships across the U.S. textile supply chain.”

For more information on AFFOA’s PAFF program and awardees, visit: https://affoa.org/opportunities

Posted: April 8, 2025

Source: Advanced Functional Fabrics of America, Inc. (AFFOA)

Dyneema® to Exhibit at the Functional Fabric Fair and Reveal Groundbreaking New Technology

PORTLAND, Ore. — April 8, 2025 — Dyneema®, owned by Avient Corporation, an innovator of materials solutions, will exhibit at the Functional Fabric Fair in Portland next week, showcasing its wide range of cutting-edge composite materials. In addition, after two years of extensive development and testing, the brand responsible for the world’s strongest fiber™ is again taking performance to new heights, offering brands and media an exclusive preview of its latest breakthrough technology: Dyneema® Woven Composites.

Dyneema® to Exhibit at the Functional Fabric Fair and Unveil Groundbreaking New Dyneema® Woven Composites

Founded on groundbreaking engineering, Dyneema® has been trusted for over a decade in countless applications where performance is critical, and peace of mind is a must. But the R&D specialists for Dyneema® never rest. They achieved what may have seemed impossible – improved the performance attributes of the world’s strongest fiber™. The new Dyneema® Woven Composites double down on the core durability, strength, abrasion resistance, and dimensional stability of Dyneema® fiber.

Dyneema® is a premium brand of ultra-high-molecular-weight polyethylene (UHMWPE) that is 15 times stronger than steel yet light enough to float on water. This exceptional strength-to-weight ratio is used in Dyneema® fabrics to minimize weight and maximize durability – enabling products that keep elite adventurers light on their feet.

The Functional Fabric Fair is an exclusive sourcing destination tailored to those at the forefront of the outdoor, lifestyle, and activewear industry for textiles, footwear, and accessories, and will take place in Portland, Oregon, from April 15-16, 2025. Visitors can find the Dyneema® exhibit at stand #1524, where the team is now booking appointments for brands and media from April 15-16.

Posted: April 8, 2025

Source: Avient Corporation

UK’s Formula One (F1) Industry: A Crucible Of Innovation In Fiber And Fabric Technologies Driven By British Textile Machinery Association (BTMA) Members

MANCHESTER, UK— April 8, 2025 — Fibre and fabric production technologies – especially in the area of composite reinforcements – have played an as-yet largely unheralded role in the development of the UK’s Formula One industry, but the British Textile Machinery Association (BTMA) aims to change that.

Motorsport Valley

BTMA CEO Jason Kent

“If there’s one thing the UK does well, it’s Formula One, with seven of the ten F1 teams located within just an hour of each other in the midlands region known as Motorsport Valley,” explains BTMA CEO Jason Kent. “They are all linked to a national network of around 4,500 companies involved in a motorsport and high-performance engineering industry worth around £9 billion annually and employing 40,000 people. This network draws on the services of a significant number of our member companies.”

“With the exception of the engine, virtually every part of a Formula One racing car now starts from a textile, including the bodywork, the tyres and many of the latest fuel systems,” says Richard Kirkbright, project manager at Leeds-based Roaches International. “This has influenced developments in the broader automotive sector, in addition to the aerospace industry.”

Show cars and memorabilia

While best known as the developer of textile testing systems, Roaches has over the years also supplied advanced autoclaves to the UK’s composites industry, including a recent delivery to Northampton-based Memento Exclusives, a specialist in the production of show cars working directly with F1 and its leading teams.

Each major F1 team sponsor is supplied with one or two show cars for use at exhibitions and a wide range of other promotional activities arranged around the racing event calendar. These cars have no engine and their bodies may be made of fewer carbon fibre plies, but they are otherwise identical to the latest cars being raced by the F1 teams.

Memento Exclusives has its own in-house carbon fibre parts manufacturing facility and the integration of the Roaches autoclave has significantly expanded its capabilities in show car production.

Master bakers

The Roaches autoclave at Memento Exclusives.

“Composite materials undergo a metamorphosis in the autoclave which subjects them to both mechanical and chemical processes,” explains Richard Kirkbright. “Trapped air and volatiles are expelled and plies are consolidated under precise pressure. Heat cycles are then introduced, curing the resin systems and yielding flawlessly crafted components. Autoclave specialists are a little like master bakers, knowing exactly how to treat their ingredients at every stage of the process, to achieve the desired final product.”

“The Roaches autoclave now enables us to cure large components with full control and achieve a swift turnover of parts while ensuring the highest quality finish,” adds Terry Wasyliw, Head of Build for Memento Exclusives.

McLaren’s influence

Woking, UK-headquartered McLaren was the very first F1 team to introduce a car chassis manufactured entirely from carbon fibre composites back in 1981, setting the ball rolling for the creation of a completely new and global supply chain.

McLaren has this year unveiled a world-first in supercar engineering – aerospace-derived Automated Rapid Tape (ART) carbon fibre, developed at the dedicated McLaren Composites Technology Centre (MCTC) facility in Sheffield. This is being employed to create the active front wings of the W1 hypercar which has a starting price of $2.1 million.

A rear floor component was also developed for McLaren as part of the recently-completed £39.6 million ASCEND programme involving a range of UK partners, including BTMA member Cygnet Texkimp.

Handling, converting and decarbonization

A wide range of handling and converting machines are supplied to the composites industry by Cygnet Texkimp, including bespoke creels, prepreg, coating, slitting and filament winding machines.

Its technologies are employed in the construction of composite components for aerospace and automotive, as well as in the production of tyre cord and more recently in the advanced construction of hydrogen storage vessels which are largely viewed as the future of F1 propulsion, along with advanced batteries for electric vehicles.

Cygnet Texkimp multi roll stack prepreg system.

Cygnet Texkimp has been involved in the F1 supply chain for over 20 years and most carbon fibre used in the industry has been processed on one of its VHD creels. The company is also the largest independent manufacturer of prepreg machines in the world and is currently leading the design and build of the UK’s first carbon fibre research lines for a project led by NCC (National Composites Centre) to accelerate the development of more sustainable carbon fibres.

In addition, Cygnet is licensed to design and build the DEECOM® composite recycling system developed by new BTMA member Longworth Sustainable Recycling Technologies, the first of which was recently commissioned by the Henry Royce Institute in Manchester. DEECOM® is a zero emission, low carbon pressolysis solution using pressure and steam to reclaim pristine condition fibres and resin polymers from production waste and end of life composites.

Cygnet Texkimp is licensed to design and build the DEECOM® composite recycling system developed by Longworth Sustainable Recycling Technologies

“Decarbonisation is a major priority for manufacturers globally,” says Cygnet CEO Luke Vardy. “At Cygnet Texkimp, we’re developing the capability to process technical fibres in ways that enable lightweighting, hydrogen power and electrification, reduce waste and revolutionise the end-of-life management of composite materials and parts. In collaboration with our industry partners, we’re bringing to market some of the most innovative new fibre processing technologies ever developed to deliver real-world benefits that support the sustainability agenda.”

Prepregging

The latest Emerson and Renwick prepreg processing system supplied to an F1 customer in Italy.

Another new BTMA member, Emerson & Renwick (E+R), a specialist in print, forming, vacuum and coating technologies, also supplies technology for the production of carbon fibre prepregs, which are integrated rolls of fabrics and resins.

Its most recent 1.7-metre-wide line supplied to a customer in Italy operates at speeds of 40+ metres per minute for web coatings or prepreg fibre and resin consolidation, or a combination of both processes. It is distinguished by an ultra precise three-roll reverse roll coater for the processing of high viscosity thermo-activated resins and enables the automatic changeover of sensitive woven fabric materials at zero tension, with three high precision calendaring nips with hot/cool plates. Multiple unwind and rewind systems for intermediate lamination steps include side loading and reliable lap splicing and zero speed splicing with a web accumulator for the main product rewind.

E+R has also been part of a consortium working on the development of lithium-sulphur (Li-S) batteries within the £540 million UK Faraday Battery Challenge. Once commercially viable, Li-S batteries promise to provide relatively high energy density at low cost for sustainable electric vehicles of the future – inevitably starting with F1.

Strong links

“In addition to our powerful base of textile testing and control companies, many other BTMA members are working on further F1 and advanced composite projects,” says Jason Kent in conclusion. “We are also forging strong links with the UK’s key research hubs such as Sheffield University’s Advanced Manufacturing Research Centre, the Northwest Composites Centre in Manchester, the National Centre for Motorsport Engineering in Bolton and the National Composites Centre in Bristol.

“The BTMA recently became an associate member of Composites UK too, because this sector is the crucible of innovation for tomorrow’s textiles.”

Posted: April 8, 2025

Source: British Textile Machinery Association (BTMA)

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