From Waste To Value: State-Of-The-Art TRUECYCLED Installations In India

MÖNCHENGLADBACH, Germany — September 4, 2025 — Demand for recycled yarn is growing. And the number of TRUECYCLED installations in India is growing too! More and more future-facing companies are driving progress toward a more sustainable textiles industry by producing high-quality yarn from waste — through specialized equipment and process know-how from Trützschler.

TRUECYCLED is Trützschler’s complete solution for state-of-the-art recycling of pre-consumer and post-consumer textile waste. It encompasses all process steps — from cutting and tearing textile waste through to carding and drawing secondary fibers. Last but not least, Trützschler’s technological expertise enables partner companies to produce recycled yarns with the best possible quality from hard textile waste. In India, USHA YARN was awarded as the first TRUECYCLED reference customer in 2023. Now we celebrated ten more reference customers. This big milestone demonstrates that TRUECYCLED is gaining traction in India, where demand for recycled yarn is growing rapidly.

A community of committed companies

Our TRUECYCLED pioneers in India are taking action to promote more sustainable, circular value chains in the textile industry. Their yarns contain a substantial amount of textile hard waste, manufactured in a line of Trützschler machinery configured specifically for recycling. For example, all use the T-BLEND blow room line and Trützschler carding machines. This setup is the prerequisite for their market success. Aravind Prabhu, joint managing director of Sri Velayudhaswami Spinning Mills, said: “By using Trützschler’s innovative T-Blend system for recycling, we are able to meet high expectations for export quality.”

Our new TRUECYCLED reference customers in India

  • Anangoor Textile Mills (based in Kangayam): Produces 30 tons of blended open-end yarn (Ne 20 to Ne 40) per day, using more than 50 percent raw materials from pre-consumer waste.
  • Eco spin yarn (based in Derabassi): Specialized in 100 percent cotton and poly-cotton blended yarn. This company produces 18 tons of recycled yarn (Ne 10 to Ne 40) per day. It mainly uses 100 percent pre-consumer waste for cotton and up to 20 percent rPET fibers for poly-cotton blends.
  • Fabtech International Hosieries (based in Tirupur): Manufactures 8 tons of blended open-end yarn (Ne 20 to Ne 40) per day, using more than 50 percent raw materials from pre-consumer waste.
  • KS Spinning Mills (based in Panipat): Specializing in cotton and poly-cotton blended yarns with a capacity of 36 tons per day, this company produces a wide range of recycled open-end yarns from
    Ne 1 to Ne 40. For cotton yarn, the company uses 100 percent raw materials from pre-consumer waste. Poly-cotton blended yarns are produced with a blend of up to 20 percent recycled polyester and up to 80 percent pre-consumer waste.
  • Maatrishakti Cotspin (based in Panipat): An open-end yarn expert, manufacturing 18 tons of cotton and poly-cotton blends per day (Ne 10 to Ne 40), using 70 to 80 percent raw materials from pre-consumer waste.
  • Oasis Textiles (based in Derabassi): Each day, this producer makes 36 tons of recycled yarn – using more than 70 percent raw material from pre-consumer waste (Ne 10 to Ne 40).
  • Shreeji Cotfab (based in Neemarana): Produces 18 tons per day of open-end yarn made from cotton and poly-cotton blends (Ne 10 to Ne 30), primarily using more than 70 percent of recycled materials.
  • Shri Pachaiamman Spinners (based in Coimbatore): Turns more than 50 percent pre-consumer waste into hosiery yarn (Ne 10 to 30), producing 13 tons per day and using 100 percent recycled materials.
  • Sri Velayudhaswamy Spinning Mills (based in Dindigul): This customer produces 14 tons of recycled yarn (Ne 20 to Ne 40) per day from a blend of recycled cotton and polyester, using more than 50 percent pre-consumer waste.
  • Tirumalai Textiles (based in Coimbatore): Using more than 50 percent of pre-consumer waste, this manufacturer produces 17.5 tons of open-end yarn (Ne 10 to Ne 30) per day for weaving and hosiery applications.

Expanding worldwide

The TRUECYCLED installations in India join a growing group of companies around the globe that is recognizing the advantage of Trützschler solutions for textile recycling. This includes Trützschler customers in Türkiye as well as across Europe. Looking ahead, experts at Trützschler are striving to further expand the number of TRUECYCLED reference customers worldwide. Together, we can unlock maximum value from textile waste by leveraging the power of state-of-the-art machinery – and producing high-quality yarn that supports a more sustainable future for this industry.

Posted: September 5, 2025

Source: TRÜTZSCHLER GROUP SE— S.K. Joshi/ Prasanti Devi

Freudenberg Performance Materials Publishes First Sustainability Report

WEINHEIM, Germany — September 4, 2025 — With the publication of its first sustainability report, Freudenberg Performance Materials has reached a major milestone on its path toward greater environmental responsibility and corporate transparency.

Freudenberg Performance Materials’ first sustainability report shows significant progress.
Source: ©Freudenberg Performance Materials

Until now, information about the company’s sustainability performance was only included in the sustainability report of its parent company, the Freudenberg Group. The newly released report, however, focuses specifically on the business of technical textiles.

Sustainability at Freudenberg is more than a strategic necessity — it is deeply rooted in the company’s 175-year history. Freudenberg Performance Materials also aligns with the UN Brundtland definition and aims to minimize waste and emissions while reducing the use of energy, materials, and water. By 2045, the goal is to achieve CO₂ neutrality at all sites (Scope 1 and 2).

In 2024, Freudenberg Performance Materials made significant progress:

  • CO₂ emissions (Scope 1 & 2) were reduced by another 3 percent —  29-percent less than in the base year 2020.
  • Despite higher production levels, energy efficiency improved by 10%.
  • 30 percent of all purchased electricity came from renewable sources, powering 25 production lines with green energy.
  • The share of green energy in the total energy consumption rose by 26 percent to 13.5 percent.
  • The company’s biggest gas-powered asset was replaced with wet-scrubber technology, resulting in a reduction of approximately 4,000 tons of CO₂.

In addition, Freudenberg Performance Materials has defined medium- and long-term sustainability goals that serve as guidelines for short-term planning and decision-making. In preparation for the upcoming EU regulation “Ecodesign for Sustainable Products Regulation” (ESPR), the company has begun implementing software to calculate the Product Carbon Footprint (PCF).

Further information: https://www.freudenberg-pm.com/EN/annualreport/sustainabilityreport2024

Posted: September 5, 2025

Source: Freudenberg Performance Materials

Industry Leaders Confirm Support For The Inaugural Textiles Recycling Expo USA

WYOMISSING, Pa. — September 4, 2025 — Textiles Recycling Expo USA has already received widespread support from key industry players ahead of its launch on April 29-30 at the Charlotte Convention Center in Charlotte, N.C.

Following the highly successful European launch in Brussels earlier this year, many exhibitors have committed to the U.S. edition, eager to replicate the quality and breadth of international visitors seen at the European event.

The growing exhibitor list features some of the industry’s most influential names, including Syre, Beyond Retro, Bank & Vogue, Valerius, Circ, and Debrand. Syre, a founding exhibitor, is particularly well aligned with the U.S. edition, as it prepares to launch its first North Carolina plant capable of producing 10,000 metric tons of circular polyester annually. Backed by retail giants such as H&M, Target, Gap, and Houdini Sportswear, Syre’s participation underscores the event’s relevance as the premier platform for textile recycling industry professionals and advancing transformation.

The launch event has already secured key sponsors, including AATCC, along with a dedicated VIP area sponsored by ReJu, demonstrating strong early support from industry leaders. A wide range of additional sponsorship opportunities are also available, which can be explored in more detail on their website.

In addition to exhibitors, the expo has secured partnerships with leading associations. Accelerating Circularity joins as Structural Partner, working closely with the organizers to help shape the conference program to reflect the industry’s most pressing challenges and emerging solutions for scalable textile-to-textile recycling. Meanwhile, SMART — Secondary Materials and Recycled Textiles Association — has signed on as Founding Partner, bringing its expertise, advocacy, and networks to spotlight best practices and support industry-wide collaboration.

The impressive roster of supporters also includes the Southern Textile Association, Fashion Takes Action, North American Linen Association, Carolina Recycling Association, Waste Advantage Magazine, Ecotextile News, TextilesLoop, Denim Deal, Fashion United and many more.

The Textiles Recycling Expo USA is free to attend, offering access to an exhibition floor filled with pioneering technologies and services, alongside an open conference theater featuring expert-led panels, keynote presentations, and in-depth discussions. Together, these elements will create an unparalleled platform for knowledge exchange, collaboration, and driving the transition toward a circular textiles economy.

For more information on exhibiting, speaking, or registering to attend, visit the website here: https://events.amiplastics.com/textiles-recycling-expo-usa

Posted: September 5, 2025

Source: Applied Market Information Ltd (AMI)

Rieter: The Fully Automated Spinning Mill — ITMA Asia 2025

WINTERTHUR, Switzerland — September 4, 2025 — Precision, speed and cost efficiency are all indispensable, especially in challenging times. Rieter has put together a powerful portfolio for ITMA ASIA + CITME 2025 that gives spinning mills the chance to actively shape the future through intelligent automation.

By applying smart machine networking, process optimization and increased production efficiency, the portfolio facilitates the comprehensive transformation of spinning mills while reinforcing their competitiveness. This, in turn, enables customers to further consolidate their leading market positions. At the same time, the portfolio is a key milestone on the way to achieving Rieter’s vision 2027 – the fully automated spinning mill.

Automation and digitization – the smart gateway to the future

Automation and digitization – the smart gateway to the future

Rieter will be presenting solutions that enable the step-by-step implementation of the fully automatic spinning mill for the production of ring and compact yarn. Highlights include efficient bale transport, automated can transport and fully automatic packaging solutions, such as steaming, paletizing and labeling. In the field of digitization, Rieter offers various ESSENTIAL modules to meet different requirements. This gives spinning mill employees — from management to machine operators — a solid basis for making decisions on how to optimize yarn production.

Leading the way in combing preparation – the OMEGAlap E 40

Leading the way in combing preparation – the OMEGAlap E 40

The new combing preparation machine OMEGAlap E 40 produces 800 kg/h, 33-percent more than its predecessor — thanks to the rapid lap changing. At the same time, it boasts 30-percent lower energy consumption and 63-percent lower compressed air consumption. Maintenance and cleaning are especially easy, representing a clear advantage for operating personnel.

The precision winding machine NEO-BD – faster and better

The precision winding machine NEO-BD – faster and better

The new precision winding machine NEO-BD produces packages twice as fast as the previous model — and to a higher quality. Absolute precision is guaranteed: from the optimally adjustable package density and the yarn length that can be defined and reproduced with maximum accuracy to the exact weight of each individual package.

Efficient air-jet spinning of carded cotton

Efficient air-jet spinning of carded cotton

The air-jet spinning machine J 70 is designed for cost-effective carded fiber spinning — a unique feature made possible thanks to a newly developed twist element: it takes the production speed to a new level and ensures maximum return when it comes to raw material utilization. Spinning mills also benefit from the use of this innovation in other raw material applications.

The spindle that saves energy – eNASA

The spindle that saves energy – eNASA

The new Novibra spindle eNASA reduces a spinning machine’s power consumption by 2 to 4 percent compared to conventional spindles.

The high-precision technology is particularly effective at high speeds. The new spindle is compatible with all Novibra clamping crowns.

Technological expertise in recycled yarn

Technological expertise in recycled yarn

Rieter works closely with partners and fiber manufacturers on the topic of recycled yarn. As part of this, different projects and end products will be presented. One new way to significantly increase the recycled content of ring yarn involves the use of sustainable, synthetic cellulosic fibers — described in detail in a new technology publication.

New Rieter Webshop — the smarter, faster way to source spare parts

New Rieter Webshop – the smarter, faster wat to source spare parts

The state-of-the-art platform is a smart solution enabling customers to procure spare parts for spinning and winding machines, upgrades and retrofit solutions. The one-stop shop experience simplifies and optimizes ordering for every spinning mill.

Rieter will present its latest products and solutions at ITMA ASIA + CITME 2025 in Singapore from October 28 to 31, 2025, in Hall 3, Stand A201b. With sophisticated technologies, products and services that guarantee the highest quality and enable economical, flexible production, the company is able to position itself as a reliable partner for spinning mills.

Posted: September 4, 2025

Source: Rieter

Polartec AirCore™ Harnesses The Power Of Air To Defy Performance Limits

SPARTANBURG, S.C. — September 3, 2025 — Polartec, a Milliken & Company brand renowned for pioneering more sustainable and innovative textile solutions, is proud to introduce its newest revolutionary products; Polartec® AirCore™, a truly air permeable laminate that is 100-percent free from PFAS-based chemistries and engineered to keep you dry from the inside out.

Polartec® AirCore™ membrane

Driven by the belief that perspiration impacts performance long before precipitation, Polartec AirCore offers protection against the elements while allowing vaporized sweat to escape using air and molecular diffusion. Delivering maximum aeration and breathability without sacrificing comfort, range of motion, or durability, Polartec AirCore minimizes the risk of overheating during high aerobic activities or intense physical pursuits in unpredictable conditions.

By redefining dry and prioritizing productivity, Polartec AirCore utilizes a unique combination of air permeability and Polartec’s nano-fiber membrane to keep you dry while still maintaining the windproof and water repellency of the fabric. This state-of-the-art technology leverages air to maintain a dry microclimate by evaporating sweat from the inside-out and promotes evaporative cooling, the only warmth management mechanism that truly matters for an active user. The harder you work, the harder the fabric works. Motion fuels the ventilation that ultimately carries moisture away from the body. By staying drier and more comfortable users can experience air-powered, permeable, enhanced performance.

With an industry-leading Moisture Vapor Transmission Rate (MVTR) of over 25,000 g/m²/24 hours* and air permeability ranging from 0.4 to 1 CFM**, Polartec AirCore provides unmatched performance during high-intensity activities while repelling water from the outside***.  Furthermore, the lightweight material and superior stretch enables unrestricted movement, making Polartec AirCore an ideal choice for outdoor enthusiasts, explorers, and anyone on the move.

Reflecting Polartec’s steadfast commitment to sustainability, Polartec AirCore is made with a recycled face and back, combined with a non-PFAS membrane and layers. The thoughtful construction makes it the go-to choice for those who refuse to trade sustainability for performance.

“Polartec AirCore is a perfect example of our ongoing mission to merge cutting-edge performance with sustainability. Unlike traditional waterproof-breathable membranes that rely solely on moisture vapor diffusion, our advanced air-permeable laminate uses a highly engineered nanofiber membrane technology to enable controlled airflow, actively pulling moisture and heat away from the body during intense aerobic activity. In addition to setting a new paradigm in air-permeable & breathable, weather-resistant fabrics, it reflects our unwavering commitment to reducing the environmental impact of the textiles we create,” said Ramesh Kesh, senior vice president of Milliken & Company and business manager at Polartec.

“By engineering a fabric that keeps users dry from the inside, helps to protect us from the elements, and allows full freedom of movement, we’re empowering people to embrace their most ambitious adventures. Polartec AirCore is a highly air-permeable laminate that facilitates continuous moisture vapor exchange, harnessing ambient airflow to deliver faster dry times, reduced clamminess and superior comfort even during peak exertion. It represents a bold step forward in breathable weather protection and is a concrete example of our commitment to creating performance fabrics that enable excellence while staying true to our values of environmental stewardship,” added Karen Beattie, director of Product Management at Polartec.

Polartec AirCore delivers the advantage of airflow to help you stay dry, stay cool and keep moving and will debut in September 2025 within Castelli and Sportful Autumn/Winter 2025 collections. Montura will be the first brand partner in the Italian outdoor market to adopt Polartec AirCore in its FW26 collection.

* MVTR measured according to JIS L1099, B1.

** Air permeability (CFM) measured according to ASTM D737 at 125Pa.

*** Water Repellent – Minimum 4 spray rating as is, per  GB/T 4745-2012 (ISO 4920-2012, MOD).

Posted: September 1, 2025

Source: Polartec®, a Milliken & Company Brand

Avery Dennison Names Mariana Rodriguez New Vice President And General Manager, Materials Group EMENA

OEGSTGEEST, The Netherlands — September 1, 2025 — Avery Dennison Corp. a global materials science and digital identification solutions company, has announced the promotion of Mariana Rodriguez to vice president and general manager for Materials Group EMENA.

Mariana Rodriguez

In this role, Rodriguez is responsible for implementing growth strategies for Materials Group EMENA, meeting its short and long-term business, financial and operating objectives, and identifying and cultivating new revenue streams.

“Avery Dennison sees huge potential for growth in the EMENA region,” Rodriguez said, “and we are positioned to capitalize on opportunities here because we have the knowledge, experience, equipment and spirit of innovation needed to succeed.

“We continue to push boundaries in labels and packaging — including the solutions we will be showcasing at Labelexpo 2025 in Barcelona that drive circularity, enable traceability and enhance consumer experiences.”

Rodriguez added: “Materials Group EMENA is known for its materials science expertise and dedication to customer satisfaction. I will be leveraging our talented teams’ collective strength to achieve our goals for sustainable growth and profitability, while continuously improving our customer experience and collaborating together to innovate.”

Rodriguez has been with Avery Dennison since 2006, holding leadership roles across multiple Materials Group regions. Her experience spans the Label and Packaging Materials, Graphics Solutions and Performance Tapes businesses, where she has served in supply chain, procurement, marketing and general management. Most recently, she was vice president and general manager of Performance Tapes, Europe, and vice president and general manager of Graphic Solutions, North America.

Posted September 2, 2025

Source: Avery Dennison

Replin By Hainsworth Marks 80 Years Of Manufacturing Transport Textiles

PUDSEY, England — September 1, 2025 — Replin by Hainsworth, a manufacturer of premium fabrics for aviation and transport interiors, is celebrating 80 years since the business was founded in 1945 by Dr. Maurus Banyai, a Hungarian refugee who specialized in textile innovation.

The company was formed in post‑war Britain and is known for revolutionizing machine‑woven wool textiles. It historically supplied fabrics to Cunard liners, Heathrow Airport terminals, and the UK Houses of Parliament. Over time, Replin established itself as a global leader in bespoke transport interiors, collaborating with longstanding aviation and rail brands such as British Airways and the Orient Express.

In 2015, Replin was acquired by 242-year-old textile mill and woolen cloth manufacturer, AW Hainsworth, merging decades‑long innovation and craftsmanship into a unified design and production facility.

Specializing in premium fabrics for aviation, Replin by Hainsworth crafts durable and visually pleasing fabrics that meet and surpass rigorous safety and performance standards — made at parent company AW Hainsworth’s vertically-integrated mill. The West Yorkshire mill is one of the few left in the United Kingdom that can process a product from raw fiber to finished cloth entirely at its site, managing the full textile lifecycle from design, production, finishing and testing at its in-house UKAS-accredited lab in Pudsey.

As part of the AW Hainsworth group, Replin carries forward over two centuries of British textile excellence, combining traditional craftsmanship with state-of-the-art production techniques. The company specializes in designing and engineering fabrics that meet rigorous safety, flammability and performance standards.

Ellie Parkes, International Sales manager at Replin, said: “Over the last 80 years, the Replin brand has developed side by side with some of the biggest names in aviation, becoming synonymous with quality and style in the global cabin-design industry. As part of the AW Hainsworth group, this reputation is enhanced by over 240 years of textile innovation. Our fabrics help to elevate the onboard experience, enhancing the airline’s brand aesthetic and ultimately improving the way people feel when they’re traveling by air.”

Replin is a trusted supplier to international airline clients, and counts British Airways, Lufthansa, American Airlines, Qatar Airways, and Virgin Atlantic among its customers.

With sustainability at the forefront, Replin’s focus today is to create and supply seating and vertical-surface fabrics to international brands, while reducing the environmental impact of transport textile production through methods that limit water consumption and chemical use in the dyeing process. It has recently joined the Green Cabin Alliance, committing to mindful manufacturing and reducing the environmental impact of aircraft cabins.

Earlier this year, Replin launched a new collection of trend-led fabrics, harnessing the natural beauty of undyed fibers, and continues to invest deeply in more sustainable production techniques, with a long-term goal of reaching net zero emissions by 2050.

Posted September 2, 2025

Source: AW Hainsworth

 

Lenzing Introduces “Lenzing Pro” Digital Platform

LENZING, Austria — September 1, 2025 — Today, global regenerated cellulosic fiber producer Lenzing Group launched Lenzing Pro, its one-stop digital platform for the textile and nonwovens supply chains².

Designed as a centralized hub for business users³, the platform streamlines certification and branding processes, improves access to technical fiber information, and strengthens collaboration with Lenzing’s partners. This marks a significant step as the industry looks for ways to accelerate the integration of sustainable materials⁴ into products more easily.

Combining deep expertise in Lenzing’s trusted fibers with tools that enable swift, informed decisions across the global textile supply chain supports the shift toward lower-impact fiber sourcing¹ ²

One Platform. Numerous Possibilities

Lenzing Pro is a strategic evolution of the established and trusted Lenzing E-Branding Service, offering expanded functionality through a streamlined, multilingual and 24/7-accessible experience. Guided by the ethos of “One Platform. Numerous Possibilities”, it plays a vital role in supporting Lenzing’s global network of customers and partners in their decision-making and marketing. In addition to core services such as Lenzing’s Fabric Certification and Brand Licensing, the platform also features a comprehensive fiber product catalog, including detailed specifications, technical properties and recommended applications for each fiber type.

The platform is dedicated to helping spinners access fiber knowledge and find suitable offers; fabric mills in integrating Lenzing fibers into their products with the support of testing and certification services; and brand partners and retailers in developing compelling campaigns using marketing toolkits⁵ that address diverse communication and promotional needs. With Lenzing Pro, partners gain seamless access to the services they need, underpinned by expertise and innovation to unlock new possibilities with Lenzing fibers.

“The textile industry needs fast, reliable access to technical expertise, certification capabilities, and responsive support to innovate in today’s dynamic marketplace and evolving sustainability landscape,” said Florian Heubrandner, vice president, Global Business Management Textiles at Lenzing. “Lenzing Pro directly addresses those needs, combining our fiber expertise with intuitive tools to help partners innovate. This platform reflects our continued commitment to enabling a more responsible future alongside our partners.²”

Connecting partners to fiber insights

Lenzing Pro centers around a comprehensive Fiber Catalog where technical specifications meet practical applications. Registered spinners, fabric mills and brands can access in-depth product characteristics and recommendations for Lenzing’s fibers, including TENCEL™ Lyocell and Modal fibers, and LENZING™ ECOVERO™ viscose fibers. Intuitive search and filtering capabilities help partners find the ideal fiber solutions based on technical needs, sustainability certifications³, and end-use requirements, from luxury fashion and everyday apparel, to activewear and home textiles.

Expertise at your fingertips

Fabric Certification services offer both direct fabric verification and sub-certification capabilities that strengthen trading relationships for partners. Brand Licensing tools provide brands and retailers seamless access to marketing assets, claims recommendations, and co-branding guidelines, allowing them to incorporate Lenzing’s established fiber brands into their communications.

Innovation amplified

“With Lenzing Pro, we’ve transformed previously complex tasks into an intuitive experience. Whether our partners are developing new innovative products, seeking certification, or using our marketing tools to launch campaigns, the platform is designed to support them every step of the way,” said Eva McGeorge, senior global director, Marketing & Branding, Commercial Textiles at Lenzing.

Experience Lenzing Pro at Intertextile

Lenzing invites partners to experience the platform firsthand at Intertextile Shanghai Apparel Fabrics — Autumn Edition, taking place September 2–4, 2025 [Hall 4.1, E55]. The platform is already live at lenzingpro.com, offering public content and, upon registration, a deeper set of tools and services.

Registered users are also invited to join a live masterclass on September 11, 2025 at 9am BST or 4pm BST. This exclusive webinar will demonstrate platform features and best practices for maximizing value.

¹ Adhering to the company’s commitment to environmental protection and resource preservation, Lenzing procures wood and pulp only from certified or controlled sustainable sources. In its Wood and Pulp Policy, Lenzing is committed to procuring wood and pulp exclusively from non-controversial sources. FSC® (FSC-C041246) or PEFC (PEFC/06-33-92) certification

² To foster a sustainable global textile and nonwovens industry, Lenzing follows three strategic principles within the context of its “Naturally Positive” sustainability strategy, which focuses on greening the value chain, driving systemic change and advancing the circular economy through partnerships with key industry stakeholders, such as Textile Exchange, Cascale, Canopy, Together for Sustainability, Renewable Carbon Initiative, and UN Global Compact.

³ Lenzing Pro and all related services are designed for business users only, not for consumer use.

⁴ LENZING™ fibers are certified by the EU Ecolabel (license no. AT/016/001) for textile products. Nonwoven fibers from Lenzing are not certified by the EU Ecolabel for AHP; however, products containing LENZING™ nonwoven fibers may be eligible for such certification.

⁵ Certain Lenzing Pro features will be progressively rolled out over time.

Posted September 2, 2025

Source: Lezing

Merino Wool Proven To Have Superior Thermoregulation Advantage For Athletes, Backed By Breakthrough NC State Research 

INDIA — September 1, 2025 — A major four-year research program led by North Carolina State University, Raleigh, N.C., has revealed 100-percent merino wool base-layer garments deliver superior thermal comfort and performance benefits during dynamic stop-go sports like cycling, rock climbing, hiking and golf. The concept, known as dynamic breathability, reflects how well a merino wool garment adapts to changing conditions: managing heat and moisture when the body is working hard, and preserving warmth when activity slows or stops.

Unlike traditional synthetic performance wear, merino wool maintains thermal equilibrium during both exertion and rest. This means wearers can avoid the negative skin sensation known as after-chill so commonly experienced in outdoor sports, and instead can be assisted in conserving energy and maintaining comfort when it matters most. With the human body continuously working to maintain 35°C skin temperature throughout stop-go sports, less work is needed in wool.

This breakthrough positions Merino wool as the natural performance fiber — no longer anchored by anecdotes, but by thorough science.

“This is about the ongoing transition from activity to recovery,” says Woolmark Managing Director John Roberts. “With wool’s structure designed by nature to enhance wearer performance, it responds in real time to changing physiological needs. It automatically keeps athletes close to their comfort zone, allowing 100-percent focus on the challenge — especially in unpredictable and high-output activities, such as cycling or rock climbing, where a base layer is often all they wear.”

Game-Changing Findings

  • Better Regulation in Real-World Conditions: Human trials in a climate-controlled chamber found all fibers performed similarly during the activity phase, but only wool performed well across both activity and rest phases — a critical benefit in dynamic sports.
  • Superior Moisture Management: Merino wool’s unique dual-layer — hydrophobic outside and hydrophilic inside — absorbs up to one third of its weight in moisture vapor without feeling wet, enabling efficient moisture transport and stabilizing next to skin microclimate.
  • Thermal Advantage: Testing shows merino wool keeps the microclimate — a critical layer between garment and skin — steadier during repeated stop-go activity, reducing the body’s effort to stay comfortable.

The researchers point out that, while wool’s thermostatic properties and capacity to regulate temperature based on ambient moisture have been well known, existing steady-state test methods overlook “the intrinsic ability of naturally hygroscopic fibers to absorb moisture from the environment … despite its profound implications3.”

The research has already sparked interest from leading sportswear brands, seeking apparel designs that enhance wearer performance.

Backed by Science, Validated by Athletes

The research showed that wool garments maintained greater thermal comfort and minimized after-chill — the drop in body temperature athletes often experience during resting phases. Compared to other fiber types, wool demonstrated:

  • 96-percent better moisture buffering than polyester;
  • 45-percent better than cotton; and
  • 26-percent better than viscose.

Wool’s ability to regulate the microclimate next to the skin, especially during fluctuating humidity and temperature, also contributes to improved comfort: test participants and the new test method confirmed that only wool maintained comfort throughout the sport.

“What this study shows is what athletes have been telling us anecdotally for years: that wool breathes, buffers and performs better across a range of real-world conditions,” Roberts said.

A Call to Innovators: Design for the Dynamic

The next generation of sports apparel demands performance that maximizes comfort and performance by adapting to real-life conditions. Merino wool’s dynamic breathability – a fiber’s ability to adapt to environmental change — offers a clear advantage in thermal performance.

This science marks a turning point. It’s no longer about quick-dry or lightweight — it’s about sustained performance married with apparel that works with, not against, the body. For product designers, this offers new insights into how Merino wool can enhance next-to-skin comfort, reduce the need for synthetic blends, and elevate garment functionality without compromising sustainability. Smart design starts with smart fibers, and Merino wool got there first.

Extra Resources

Access the peer-reviewed papers here:

1 The Exothermic Effects of Textile Fibers during Changes in Environmental Humidity
2 A new approach to demonstrate the exothermic behavior of textiles by using a thermal manikin
3 Clothing impact on post-exercise comfort: skin-clothing physiology in transient environment

Posted September 2, 2025

Source: The Woolmark Co.

Polychim And Milliken Partnership Brings UL-Validated PP Resins To Europe For The First Time

DUNKIRK, France — September 2, 2025 — Polychim Industrie, a brand of Beaulieu International Group, and diversified global manufacturer Milliken & Company today announced the introduction of two clarified polypropylene (PP) resin grades carrying a UL Environmental Claim Validation (ECV) label to Europe for the first time. Polychim utilized Milliken’s Millad® NX® 8000 ECO additive solution to debut its HJ45XI and HS45XI high-clarity PP grades that enables up to 10-percent less energy use during the molding process — verified savings that translate across the plastics value chain.

“Together with Polychim, we have successfully developed a resin that can reduce the energy required for producing injection molded parts,” said Maria Di Nolfo, Europe Sales Director at Milliken. “We are excited to see Polychim become the first resin producer to introduce an innovative, UL-validated, high-performance formulation to the European market.”

The UL ECV is a third-party testing program provided by UL Solutions, a global leader in applied sciences. A UL ECV label affirms that a product’s claims have been independently verified by UL, which can help increase consumer confidence and overall brand credibility. Brand owners using PP resins clarified with Millad NX 8000 ECO can display a UL ECV label on their injection-molded parts.

“We are proud to introduce our UL-certified resin grades made with Milliken’s Millad NX 8000 ECO clarifier,” said Hery Randria, general manager at Polychim. “These grades offer significant potential to reduce energy consumption during injection molding. Additionally, the Polychim site contributes to an environmental impact of just 1.0 kg of CO₂ per kilogram of polypropylene produced. Together, these developments reinforce our dedication to sustainability and innovation in the European market.”

Polychim’s HJ45XI and HS45XI are enhanced with Millad clarifying agent, which provides excellent aesthetics and processing efficiency. The resins allow converters to achieve up to 10 percent energy and cost savings by processing the grades at lower temperatures and with shorter cycle times than similar products in the market. Both products are available in Europe now.

Posted: September 2, 2025

Source: Milliken & Company

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