Outlook For U S Cotton 1999

Cotton Economics Outlook For U.S. Cotton 1999
The National Cotton Council takes its annual look at the forces shaping the U.S. Cotton
Industry.

Editor's Note: This article is a compilation of excerpts taken from the National Cotton
Council's Report titled “The Economic Outlook For U.S. Cotton 1999” prepared by Mark Lang,
Director of Economic Services; Kent Lanclos, Agricultural Economist; Kevin Brinkley, Agricultural
Economist; and Deborah Vivien, Agricultural Economist.
 We begin the last year of the
millennium having just experienced an extraordinary year of extremes. Events in the past year bring
more than the usual degree of apprehension regarding prospects for the year ahead.The year 1998
held some of the greatest variations in recent times for exchange rates, stock exchange values,
commodity prices and weather. These movements obviously have a direct bearing on the economic
prosperity and security of most enterprises, especially those involved with cotton.  U.S. Net
Farm IncomePlunging commodity prices have resulted in a $5.4 billion decline in U.S. net farm
income since the recent record level of $53.4 billion in 1996. U.S. net farm income estimated for
1998 is 11-percent below net farm income of 1996. The basic components of net farm income are
revenue from marketings and direct government payments. In 1996, marketings accounted for $46.1
billion and government payments were $7.3 billion. USDA estimates marketings in 1998 at just $35.1
billion, down $11 billion from just two years ago.A dramatic increase in government payments of up
to $12.9 billion for 1998 prevented a total disaster to net farm income. The 1998 agricultural
disaster assistance legislation added $4 billion to 1998 government payments and $2 billion to
expected government payments for 1999. 

 U.S. Cotton SupplyThe 1998 U.S. cotton crop is best described as a disaster. A cool,
wet spring in the West delayed planting and inhibited crop development throughout the growing
season while drought and scorching temperatures plagued the Southwest. In the Southeast and
Mid-South the culprit was inadequate rainfall bordering on drought in many areas. The result has
been a crop much smaller than early-season projections of 16 to 17 million bales.Since
implementation of the Federal Agriculture Improvement and Reform Act (FAIR Act) of 1996, U.S.
upland cotton acreage has declined significantly, spurred by price relationships which have favored
alternative crops such as corn and soybeans.Under the previous farm bill (the Federal Agriculture
Conservation and Trade Act or FACT Act), which was in place for the 1991 through 1995 crops, upland
cotton area averaged 14.06 million acres.In the Southeast, growers planted 3.08 million acres of
upland cotton in 1998, a small decline from the previous year but significantly above the 1991 to
1995 average of 2.09 million acres. The region has planted in excess of three million acres every
year since 1995.Behind the rebound in the regions cotton acreage has been the highly successful
Boll Weevil Eradication Program (BWEP) which brought this notorious cotton scourge under control.
The 1998 Cotton Insect Loss Survey indicates that only 1,500 acres were infested with boll weevils
in 1998.Growers in Georgia planted 1.40 million acres in 1998, a decline of 40,000 acres from the
previous year. Acreage also declined moderately in Alabama (down 40,000 acres to 495,000), Florida
(down 11,000 acres to 89,000) and Virginia (down 9,000 acres to 92,000).Growers in North Carolina
increased cotton area by 20,000 acres to 710,000. Plantings were unchanged in South Carolina at
290,000 acres.Upland area in the Mid-South declined to 3.23 million acres in 1998, the smallest
plantings since 1989 and well below the 4.29 million acres averaged under the FACT Act.Price
relationships unusually favorable to corn and soybeans, along with the increasing cost of boll
weevil control, have been the primary factors behind the decline in the regions acreage.
Approximately 2.9 million acres of cotton in the region were infested with boll weevils in 1998,
almost 77 percent of which required treatment.Growers in Arkansas planted 920,000 acres of upland
cotton in 1998, a decline of 60,000 from the previous year. Acreage in Louisiana declined 120,000
acres to 535,000. Smaller reductions were noted for Mississippi (down 35,000 acres to 950,000),
Tennessee (down 40,000 acres to 450,000) and Missouri (down 25,000 acres to 370,000).In the
Southwest, 1998 upland cotton area increased modestly to 5.83 million acres, about 400,000 acres
below the average from 1991 to 1995. However, unusually large plantings of over 6.70 million acres
in two years of that time frame biases the comparison.A steady decline in Oklahoma acreage accounts
for much of the systematic reduction in the regions acreage, with the states growers planting only
160,000 acres in 1998, down 40,000 from the previous year. Furthermore, the states 1998 acreage is
the lowest on record.Growers in Texas planted 5.65 million acres in 1998, an increase of 150,000
acres from the previous year and approximately equal to the states 5-year average. In Kansas
growers planted 17,000 acres, up 5,000 acres from the previous year.Upland area in the West
declined 315,000 acres to 960,000 in 1998, the lowest plantings since 932,000 acres were planted in
1967 and 495,000 acres below the 1991 to 1995 average. California accounts for much of the decline,
with upland plantings of 650,000 acres, a reduction of 230,000 acres from 1997 and 410,000 acres
below the 1991 to 1995 average. Behind the states decline in acreage is a shift to permanent crops,
forages and ELS cotton.Arizona upland area of 250,000 acres represents a decline of 70,000 acres
from 1997 and is 86,000 acres below the average under the FACT Act. In New Mexico, growers planted
60,000 acres in 1998, 10,000 acres below the previous year but 1,000 acres above the 1991 to 1995
average.ELS area in 1998 was 330,000 acres, an increase of 80,000 acres from the previous year.
This increase is misleading, however, in that about 70,000 of the 105,000 acres of ELS cotton
planted in Texas had little chance of developing.California growers planted 200,000 acres of ELS
cotton, a moderate increase from the previous year but below expectations as the cool, wet spring
prevented some acreage from being sown. Arizona ELS area continued to decline, with growers
planting 16,000 acres, a decline of 6,000 from the previous year and the states lowest ELS area
since 2,600 acres were planted in 1949. In New Mexico 9,000 acres of ELS cotton were planted, a
small decline from both 1997 and average ELS plantings. Harvested AcreageTypically about 6
percent of the cotton acres planted in the U.S. are abandoned due to adverse environmental factors
such as drought, excess rain, hail and disease.In 1998, however, abandonment exceeded 20 percent
(2.70 million acres) as Texas growers abandoned 2.35 million acres of upland cotton due to drought,
over 41 percent of the states acreage. Abandonment of upland cotton acreage in the state is
typically on the order of 12 percent. In addition, about 70,000 acres of ELS cotton were abandoned.
Oklahoma growers abandoned 40,000 acres (20 percent of the crop) due to drought, not quite double
the states usual abandonment rate.Overall, harvested acreage in the Southwest was 3.44 million
acres in 1998 for an abandonment rate of about 41 percent and accounting for 2.39 million acres of
the total 2.70 million abandoned. In Georgia, poor growing conditions forced growers to abandon 6
percent of their crop (80,000 acres), up considerably from an average abandonment rate of about 1
percent.California growers abandoned 5 percent of their upland crop (30,000 acres) due to adverse
environmental conditions. Abandonment has averaged less than 1 percent in the
state. YieldsCrop development and condition were adversely impacted across wide swaths of the
cotton belt. The extreme heat led to more rapid crop development than normal. However, excessive
heat and inadequate moisture placed plants under severe stress, leading to unusually large boll
shed and poor crop condition. The stress took a significant toll on yields.USDA estimates the
national average upland yield for 1998 to be 612 pounds per harvested acre compared to a 5-year
average of 636 pounds. Most states also came in significantly below average. The national average
ELS yield is estimated to be 873 pounds, down 90 pounds from its 5-year average. As a result, the
national average all cotton yield for 1998 is estimated to be 618 pounds, 24 pounds below its
5-year average.The average yield in the Southeast is estimated to be 598 pounds, well below the
5-year average of 652 pounds.The largest decline occurred in Florida where the estimated yield of
408 pounds is 196 pounds below the states 5-year average. In Georgia, the shortfall is 124 pounds
while South Carolinas yield is 76 pounds below normal.A more modest decline in yield occurred in
Alabama where the 1998 yield of 576 pounds is 24 pounds below the 5-year average.In contrast,
yields were higher than average in North Carolina (plus 64 pounds) and Virginia (plus 35 pounds). A
varied regional picture is also evident in the Mid-South where the 1998 estimated yield of 638
pounds is 57 pounds below the regions 5-year average.

 In Louisiana the estimated yield of 590 pounds is 97 pounds below the states 5-year
average due to widespread drought.In Missouri the shortfall is 198 pounds, with the states yield an
estimated 471 pounds. A yield shortfall of 83 pounds is reported for Arkansas.Higher than average
yields are reported for Mississippi (plus 10 pounds) and Tennessee (plus four pounds).In Texas, the
average upland yield is estimated to be 509 pounds compared to a 5-year average of 455 pounds. In
Oklahoma, the effect is much more pronounced with an estimated yield of 560 pounds, 233 pounds
above the 5-year average. In Kansas, the estimated yield of 402 pounds exceeds the 5-year average
by 4 pounds. The upland crop in the West was hit hard by a cool, wet spring as reflected in an
estimated yield of only 943 pounds, 204 pounds below the regions 5-year average.Hardest hit was
California where USDA estimates a yield of 890 pounds, down from a 5-year average of 1,162 pounds
and the lowest yield since 1978s yield of 640 pounds.In Arizona the estimated yield of 1,123 pounds
is 53 pounds below the 5-year average. In contrast to the other states in the region, the estimated
yield in New Mexico of 745 pounds is 47 pounds above the 5-average. The decline in ELS yields is
largely attributable to California where the estimated yield of 920 pounds is 166 pounds below the
5-year average due to the same factors that proved detrimental to upland yields.In Arizona the
estimated yield of 743 pounds is 43 pounds below average. Whereas upland yields in New Mexico are
well above average, ELS yields are well below average with an estimated yield of 587 pounds, some
120 pounds below the 5-year average.Texas ELS yields are also below average, with an estimated
yield of 750 pounds, down from a 5-year average of 814 pounds. ProductionUSDAs most recent
estimate places the 1998 U.S. cotton crop at 13.80 million bales. Classing data indicates, however,
that the crop will be somewhat larger at about 14 million bales.Regardless, this years crop will be
down sharply from the 18.79 million bales produced last year and the 5-year average crop of 18.29
million bales.Upland production is estimated to be 13.37 million bales, a decline of 4.88 million
bales from last year. Placed in a historical context, the 1998 upland crop is the smallest since
the 1989 crop of 11.50 million bales. The ELS crop is also significantly smaller with production
estimated at 430,000 bales, down 118,000 bales from 1997.Insect pressure was severe in many areas
of the cotton belt, as a relatively warm winter failed to reduce overwintering pest populations
significantly.The 1998 Cotton Insect Loss survey reveals that approximately 1.76 million bales of
cotton were lost to insects across the cotton belt in 1998, almost 13 percent of the roughly 14.0
million actually produced.The bollworm/budworm complex accounted for the greatest losses at almost
600,000 bales, or 37 percent of the total, followed by boll weevils at approximately 500,000 bales,
29 percent of the total, and lygus accounted for 230,000 bales, or 13 percent of the total
losses.The economic value of the cotton lost from all pests is estimated to be about $550 million,
assuming an average price of 65 cents/lb. In addition, treatment costs are estimated to be another
$675 million, for a total economic loss to cotton producers of about $1.23 billion in 1998.The 1998
upland crop in the Southeast is estimated to be 3.68 million bales. This represents a decline of
382,000 bales from last year, largely attributable to reduced yields in the region. Compared to the
5-year average, however, the 1998 crop represents an increase of 54,000 bales. Demonstrating the
regions growing importance to U.S. upland production, about 28 percent of the nations upland crop
was accounted for by the Southeast, up from the 1991 to 1995 average of 16 percent.Approximately
343,000 bales of cotton were lost to insects in the region in 1998, with bollworms/budworms
accounting for about 68 percent of the lost bales and fall army worms accounting for another 12
percent.The upland crop in the Mid-South is estimated to be 4.21 million bales, the smallest crop
this decade by almost 500,000 bales and over 1.60 million bales below the regions 5-year
average.Responsible for the decline in production is the shift in acreage to grains and below
average yields due to inadequate rainfall. In 1998, the region accounted for 31 percent of the
nations upland crop, a moderate decline from the 1991 to 1995 average of 36 percent. Insect losses
in the region were over 609,000 bales in 1998.The bollworm/budworm complex accounted for 47 percent
of the lost production and boll weevils accounted for another 25 percent.The Southwest was the
region hit hardest by weather as reflected by its 1998 upland production estimate of only 3.65
million bales. This represents the regions smallest crop since 1992 production of 3.48 million
bales and a decline of about 1.33 million bales from the 5-year average.During the 1991 to 1995
period, the Southwest produced about 28 percent of the U.S. upland cotton crop; for 1998, the
region will also account for about 28 percent.Boll weevils accounted for 60 percent of the 588,000
bales of cotton lost to insects in 1998, with bollworms/budworms a much smaller factor at 12
percent. Upland production in the West is estimated to be 1.82 million bales, the smallest crop
since the region produced 1.72 million bales in 1971. This also represents the first time since
1986 that the region has produced less than three million bales of upland cotton.In 1998, the West
accounted for 14 percent of the upland cotton crop, a significant decline from the 1991 to 1995
average of 21 percent. Lygus was the primary culprit behind the regions insect losses in 1998,
accounting for 64 percent of the 218,000 bales lost. Spider mites accounted for another 20 percent
of the insect losses.ELS production in Arizona is estimated to be 24,000 bales, the smallest crop
since 1955, as the states growers continue to switch to alternative crops. The California ELS crop
is estimated to be 345,000 bales which would be the third largest on record. Had yields not been
significantly below average, the state would likely have produced at least its second largest ELS
crop ever.ELS production in New Mexico is estimated to be 11,000 bales, significantly below the
5-year average of 18,000 bales due to lower yields. Texas ELS production is 4,000 bales below the
5-year average at 50,000 bales, again due to lower yields. Raw Cotton ImportsExpectations are
that Step 3 import quotas opened the first week of March 1999. The USDA currently projects that
U.S. textile mills will import approximately 350,000 bales of cotton during the 1998 marketing
year. Indications are, however, that imports will be somewhat larger, perhaps around 500,000
bales.When Step 3 quotas were last open, U.S. textile mills imported about 330,000 bales during the
1995 season and an additional 450,000 bales during the 1996 season.Of the 780,000 bales imported
during this period, approximately 660,000 were landed between June and September of 1996 as mills
used imports to bridge the shortage of U.S. cotton experienced during the transition between
marketing years.Even though importation of foreign cotton virtually ceased by December 1996, Step 3
quotas continued to trigger until May 1, 1997. Under the Step 3 provisions, mills had until
December 12, 1997 (180 days) to land foreign cotton under this last weekly quota. While the ability
to land foreign cotton existed for virtually all of calendar 1997, less than 10,000 bales were
actually imported.

 Stock LevelsUSDA currently projects U.S. ending cotton stocks for 1998 of 3.20 million
bales, a decline of about 700,000 bales from the stock levels of the two previous years.However, it
appears that ending stocks could actually be in the range of 3.90 million bales, given the growing
weakness in domestic and export demand and a crop that has proved larger than harvest-time
expectations.With current levels of offtake and ending stocks of 3.20 million bales, the ending
stocks-to-use ratio (SUR) for 1998 would be 21.6 percent, slightly above the 20.6 percent recorded
for 1997. With 3.90 million bales of ending stocks and somewhat lower levels of offtake, the ending
SUR could end up around 27 percent.When cotton prices were strong during the 1994 and 1995 crop
years, the corresponding SURs were 12.9 percent and 14.2 percent (inclusive of imports),
respectively. Summing beginning stocks, production and projected imports for the 1998 marketing
year gives a total supply of 18.03 million bales, down from 22.78 million in 1997.This marks the
smallest available supply since 1985 when total supply was 17.57 million bales. Over the past five
years, total supply has averaged 21.94 million bales.U.S. Cotton Mill Use Million Bales

 Upland Cotton QualityAdverse environmental conditions not only led to a smaller crop in
1998 but also proved detrimental to the crop quality. On a national basis, 70.8 percent of the crop
graded 41 or better, a small decline from 71.3 percent last year.The percent of the crop grading 31
or better, however, declined far more substantially with 44.0 percent receiving at least a middling
grade in 1998, down from 55.9 percent last year.On a regional basis, the most significant decline
in color occurred in the Mid-South where only 61.7 percent of the crop graded 41 or better, down
from 86.7 percent in 1997 with much of the decline occurring in the higher grades.In the Southeast
and Southwest, the percent of the 1998 crop grading at least 41 is actually a moderate improvement
from last year. In the West, the percent of the crop grading at least 41 is virtually identical to
last year.Average staple and strength also declined in 1998 in most regions. The national average
staple in 1998 is 34.3, down from 35.1 in 1997. The national average strength is 28 grams/tex, down
from 29 last year.Strength is down by at least 0.6 grams/tex in all regions, with the West again
the exception. Micronaire has increased substantially from last year with a national average mike
in 1998 of 4.47 compared to 4.27 last year. Micronaire is significantly higher in all regions
except for the West where it is the same.  CCC Loan StocksFollowing harvest of the 1997 crop,
CCC loan stocks grew to approximately 2.7 million bales in January 1998.The Mid-South accounted for
63 percent of the outstanding loans, the Southwest 29 percent, the Southeast 6 percent and the West
accounted for the remaining 2 percent at this point.As loan redemptions began, outstanding loans
declined to below two million bales in March. In April, however, the AWP fell below base loan rate
and, as a result, producers and cooperatives placed additional quantities of cotton under loan in
order to have carrying charges paid by CCC.Consequently, outstanding loans increased to almost 2.4
million bales in April. Loan redemption then began again in earnest and, by May, outstanding loans
had declined to just over 200,000 bales. By August, loan stocks had dropped below 50,000 bales.With
harvest of the 1998 crop, loan stocks again began to grow, reaching 3.4 million bales by
mid-January. As expected, Mid-South entries dominated, accounting for 46 percent of the outstanding
loans in January. The Southeast accounted for a larger than usual share at 13 percent, and the
Southwest accounted for 23 percent. The remaining 18 percent was accounted for by the
West.Eighty-five percent of the cotton under loan is Form G (coop) while the remaining 15 percent
is Form A (producer).  Cotton PricesUpland cotton prices experienced considerable volatility
in calendar 1998. Using the U.S. average spot 4134 price as a barometer, upland cotton prices began
the year at 63.65 cents/lb., rose to 68.62 by mid-March and then declined to 59.82 in early
April.At this point, a sustained rise in prices began as the extent of the looming crop disaster
came into focus. By early July the spot 4134 price had reached a calendar year high of 77.79
cents/lb. With the extent of the crop losses apparent, the market then shifted its attention to
weakness in domestic and foreign mill demand.In addition, there was growing awareness that Step 2
funds would likely be exhausted by early spring 1999, at the latest, and that Step 3 import quotas
would begin to trigger soon thereafter.In combination, these factors precipitated a slide in upland
cotton prices. By the end of calendar 1998, the spot 4134 price had declined to 57.06 cents/lb., a
drop of 20.73 cents from its July high. The slide continued into calendar 1999 with the spot 4134
price dropping below 56 cents in mid-January.The weakness in cotton prices is a continuation of
market forces which first appeared in late spring 1996. To illustrate this point consider that the
U.S. average spot 4134 price was 86.41 cents/lb. in early June of 1996; a slow decline then ensued
in which the spot 4134 price fell to 77.64 by the end of the 1995 marketing year (July 31,
1996).Weakness continued to plague prices throughout the 1996 marketing year with the spot 4134
price declining to the 68-69 cent range in the spring of 1997 before strengthening modestly toward
the end of the marketing year. Beginning the 1997 crop year at 72.56 cents/lb., the spot 4134 price
generally fell throughout much of the marketing year, reaching a low of 60.74 cents/lb. in late
April of 1997.A planting rally then drove an increase in prices with the spot 4134 price reaching
77.79 cents/lb. in early July. At this point, growing expectations of a large U.S. crop began to
undercut the price momentum and forced the price down to 71.36 cents/lb. by the end of the 1997
marketing year.The decline in cotton prices has not been confined to the U.S. Comparing the spot
4134 price with the A Index and the nearby NYCE contract since January 1, 1995 shows that movements
in the three price series have largely tracked one another, indicating that each has been pressured
by the same market forces.Basically, the decline in U.S. and world cotton prices is a function of a
growing world supply-demand imbalance a surplus of cotton in the international market.During the
1996 crop year, the world SUR climbed above 40 percent, a level generally deemed to indicate a
significant oversupply situation. It was no coincidence that cotton prices began to weaken when
this level was exceeded.The pressure on cotton prices intensified in the 1997 marketing year, with
the world SUR climbing to almost 47 percent; the pressure has not been relieved in 1998 as the
world SUR has surpassed 47 percent.The ongoing Asian financial crisis has only intensified the
pressure on cotton prices. Numerous Asian economies experienced depression-like conditions in 1998,
and the prospect for a quick recovery is dim. As a result, demand for cotton and cotton products in
the region has been battered.The Councils Economic Services has estimated that retail demand for
cotton in Asia has been reduced by 4 to 5 million from levels that would otherwise have been
achieved in 1998.This decline in demand is due both to market share losses to cheaper fibers as
well as the outright loss of consumer purchases because of rising unemployment and lower incomes
across much of Asia. Prices of competing fibers, particularly polyester, continue to pressure world
cotton prices, especially in Asia. In late spring 1998, China restricted imports of textile staple
polyester. The impact was immediate and widespread.For six years polyester capacity had grown
rapidly in most of Asia. With the loss of the Chinese market this capacity was forced to seek other
markets, precipitating a price war among producers of polyester staple. As a result, the price of
bulk polyester plummeted to 28 cents/lb. mill-delivered in most Asian markets. Competition in the
raw cotton export market has also intensified. For the first time since 1992, Chinese raw cotton
has been aggressively quoted in international markets with USDA projecting Chinese exports in 1998
of 1.3 million bales. In 1998, the Chinese have largely been absent from the import side of the
business, placing further pressure on world cotton prices and moving China from net importer to net
exporter status.Though the USDA projects that China will import about 650,000 bales in 1998,
purchases to date are consistent with imports of only 250,000 bales. The ultimate volume of Chinese
raw cotton exports in the current crop year are just as large a mystery. China apparently committed
some 1.4 million bales for future export in April 1998. The cotton from that April tender is still
being quoted for delivery according to Cotlook Ltd. Reports from various Chinese government
authorities place the quantity of planned additional exports at 1.4 to 1.8 million bales. Mill
UseAfter healthy growth in 1997, mills faced increasing challenges beginning in early 1998 as the
dollar strengthened against most currencies and less expensive textile imports began reaching the
U.S. market (This situation is elaborated in the textile trade section following). In addition, as
the summer months progressed, it became obvious that funding of Step 2 certificates was likely to
exceed the $701 million allocation set forth in the current farm bill.In order to capture maximum
benefits from the program, mills began spinning cotton without the necessary regard for sales of
products which led to a buildup of inventories and a slowdown of shipments.When the Step 2 money
ran out in December, 1999, some mills were caught off guard having purchased cotton and/or sold
product with the expectation of a healthy certificate, which never materialized.By mid-December,
mills were faced with substantial inventories of product, weak demand locally due to competition
from inexpensive textile imports and weak demand globally due to the Asian crisis.Many mills opted
for extended holiday shutdowns at both Thanksgiving and Christmas and slower startups in January as
they bled down some of the stored product. At this time, it is not clear when monthly levels of
cotton mill use will once again reach levels seen earlier in 1998.Most recent Department of
Commerce figures place domestic mill use in December at an annualized rate of 10.2 million bales,
14 percent below the same time last year. Due to the extraordinary competitive pressures noted
above, NCC estimates 1998 mill use will be 10.4 million bales.Further, with additional Step 2
funding and little relief in the form of a weaker dollar to stem textile imports, mill use is
expected to increase only slightly to 10.8 million bales for the 1999 crop year. If Step 2 is not
funded again, it is estimated that mill use will remain near 10.4 million bales. Most of the
decline in mill use was due to decreases in apparel production.Over calendar 1998, it is estimated
that apparel production in the U.S. will decline nearly 12 percent in light of competition from
imports.Based on industry observation, the two largest categories of end-use production in the
United States men and boys shirts and trousers were the items showing the largest decline.
Fortunately, these are also garments which enter the United States through the 807 and 807a special
access programs of the CBI, allowing a larger U.S. cotton content than other imported
items. Net Domestic ConsumptionMill use is only one indicator of the robustness of the U.S.
market. Another measure is that of net domestic consumption or retail consumption of cotton, which
encompasses not only cotton spun in the U.S. (mill use) but also cotton consumed through textile
imports.After subtracting textile exports (because they are not consumed here), a measure of total
consumption of cotton in the U.S., whether in the raw form or as an end product, is achieved.For
1998, retail use of cotton is expected to reach 18.6 million bales, a 5-percent increase from 1997.
Most of this increase is accounted for by imports of textile products. Imported products made up 66
percent of net domestic consumption compared to 58 percent last year. This is an indication that
U.S. mills have lost significant market share in their own market.Cottons share of all fiber net
domestic consumption remains around 40 percent. Given the expectation that the U.S. economy will
continue to grow, albeit more slowly, in 1999, retail use of cotton is not expected to decline but
remain near the 18.7 million bale mark.Since Asian exchange rates are expected to stabilize or
strengthen somewhat, textile imports should stabilize. With the increase in U.S. mill use offset by
textile exports, it is likely that 65 percent of retail use in the U.S. will derive from textile
imports in 1999. Textile TradeIn past reports, the harshness of increased textile imports has
been lessened by the increased use of U.S. cotton yarn and fabric returning in the imported
finished products.This U.S. content offset some of the harmful effects in the upstream markets. If
an imported shirt was made of U.S. components but only sewn together in another country, it is
still considered a demand driver for U.S. cotton.It was also noted that the displacement of Asian
textiles by Mexican and Caribbean Basin Initiative (CBI) textiles, which were high in U.S. content,
was a sign that increased textile imports that were constructed of U.S. product could offset the
tremendous pressure from Asian imports.By allowing a price point more in line with the rest of the
world, products containing U.S. cotton were able to increase their global market
share.Unfortunately, the impact of the Asian crisis in 1998 saw a shift back toward Asian and
non-NAFTA/CBI products. This was not a reversal of the trend but was a significant slowdown.With
huge currency devaluations, these countries struggled to find a market for products that were
historically placed in the now recessionary economies of the region. Not only were these products
of Asian origin, but also Indian, Pakistani, Chinese, among others all Southeast Asian trading
partners who lost a substantial market with the collapse of that region and turned to the healthier
economies in the United States and European Union as outlets.As fate would have it, the Federal
Reserves success in keeping the U.S. economy strong was precisely what drew more imports here.Due
to the difficulties facing the Asian consumers and subsequent decline in personal consumption
spending, most of the flailing economies have quickly shifted production focuses toward the export
market.Textiles are no exception. Where some textile markets were only 20-percent export driven,
many are now upwards of 80 percent. Because the domestic demand in these countries has simply
shriveled, there are no increased textile imports to compensate.Countries previously shipping
product within the Asian region now must find new homes for much of the inventory they have or are
now producing (many textile industries do not respond to market indicators, but produce target
amounts regardless of the marketability of the products). Also, an export driven recovery in Asia
is not expected to reap long-term economic stability.In addition to effects of exchange-rate
differentials, the threat of inexpensive man-made fiber continues to accelerate. China has closed
its borders to imports of raw polyester fiber while the entire Asian region continues to build
production capacity of man-made fibers, namely polyester.This has created a glut of polyester fiber
on the world market. At the time of this report, Chinese mills were able to obtain delivered
polyester for 40 cents/lb. compared to an internal cotton price of 80 cents/lb. U.S. mills were
facing a polyester mill-delivered price of 53 cents/lb. for branded polyester and 36 cents for bulk
and 64 cents for cotton. Many cotton-producing countries are now producing textile products for
global and local consumption with a higher man-made content. These products are being sold
domestically to consumers who historically purchased exclusively cotton-rich products.India,
Pakistan and China are all significant cotton growing countries with a tradition of consuming high
cotton content products.Over the last three years, since the buildup of man-made fiber capacity
began, cotton consumption has continually lost ground to polyester. Many analysts expected a flood
of man-made fiber imports into the U.S. once the Asian crisis broke but the data show that cotton
product imports have increased much faster than man-mades.So, where are all these polyester
garments going They are staying in cotton producing countries such as India, Pakistan and China
historically very cotton rich consumers.It is expected that these regions will continue to move
toward an equilibrium consumption pattern that appears closer to that of other less developed
countries in which cotton content has been stifled by the lower prices and more stable supply of
man-made fiber. Textile ExportsThe U.S. trade deficit in textiles continues to widen in 1998,
even as textile exports approach an all-time high of 4.1 million bale equivalents.Through November,
textile exports were up 5 percent over the same time last year. Apparel is the largest category
encompassing almost two-thirds of cotton textile exports. 

AlliedSignal Receives Supplier Excellence Award

AlliedSignal Inc., Morris Township, N.J., announced that Exxon Chemical America has selected
AlliedSignal Specialty Chemicals as one of only six recipients of the prestigious 1998 Supplier
Excellence Award.The award honors AlliedSignal for distinguished performance in the supply of Boron
Triflouride Dihydrate (BF3) catalyst to Exxons Baton Rouge, La., facility within a limited time
frame.The award is given to suppliers that identify and make specific improvements to services,
identify and make efficiency improvements for the mutual benefit of Exxon and the supplier, and
exert effort and skills beyond the call of duty to address a specific problem or challenge.The
challenge was to develop procedures, order packaging and produce the required BF3 in only two
weeks. This required the coordination of AlliedSignals Delaware plant, Buffalo, N.Y., research and
design center and the Morris Township headquarters.This award recognizes not only the quality of
AlliedSignal service, but the quality of our people and the ability to wow the customer and that
makes AlliedSignal a premier company, said Denise Diggs-Kirkland, global director Specialty
Additives.

May 1999

Tarrant Apparel Group Aquires Assets Of CMG

Tarrant Apparel Group, Los Angeles, announced it has acquired certain assets of CMG Inc.CMG
designs, produces and sells private label and CHAZZZ® branded woven (denim and twill) and knit
apparel for women, children and men.Tarrant expects the acquisition to increase 1999 sales to
approximately $470 million and to be immediately accretive to earnings.Charles Ghailian, CEO of CMG
was named as president of Chazzz Division of the Tarrant Apparel Group. He will oversee
developments with customers such as Sears, J. C. Penny and Mervyns.

May 1999

BFGoodrich Shareholders Approve Coltec Merger

Shareholders of BFGoodrich Co., Richfield, Ohio, overwhelmingly approved a merger with Coltec
Industries Inc., Charlotte, N.C.We are bringing together two strong, profitable companies with a
focus on providing innovative solutions and quality products to our customers and creating value
for our shareholders, said David L. Burner, BFGoodrich chairman and CEO.Completion of the merger
requires clearance from the Federal Trade Commission.Also, lawsuits filed by AlliedSignal and Crane
Co. aimed at blocking the merger are pending in U.S. District Court in Indiana. Following
discussions with AlliedSignal, BFGoodrich agreed that it would not complete the merger until the
judge rules on motions to dismiss and to transfer contract issues of arbitration.Once the merger is
completed, Coltec shareholders will receive 0.56 shares of BFGoodrich common stock for each for
each share of Coltec common stock. They will receive written instructions for exchanging their
share certificates. BFGoodrich shareholders will keep their certificates.The value of the
transactions is about $2 billion. The headquarters of the merged company will be located in
Charlotte.

May 1999

DuPont Announces Polyester Joint Ventures

NEW YORK DuPont, Wilmington, Del., recently announced its intent to form two joint ventures to
develop, make and sell polyester with companies in Mexico, Japan and Turkey. A three-way joint
venture with DuPont, Alpek S.A. de C.V. and Teijin Ltd. would market polyester filament yarn in
America. This joint venture is expected to begin operations by the end of the year. It follows last
years DuPont and Alpek announcement to combine their polyester staple fiber businesses.Also, DuPont
and Haci Omer Sabanci Holding S.A., have announced their intent to form a joint venture to develop,
make and sell polyester filament, staple, resins, intermediates, and related products for markets
throughout the European region, the Middle East and Africa. This venture is expected to begin
operations in the fourth quarter. Both joint ventures are subject to regulatory approvals.DuPont
Ventures ForthIn making these announcements, Eduard J. Van Wely, DuPont senior vice president,
said: These are the next steps in our plan to adopt a new business model for DuPonts Polyester
Enterprise based on strong joint ventures. We believe these joint ventures with valued partners are
in the best interests of the marketplace and our shareholders and will enable our polyester
businesses to maximize the efficient use of capital.DuPont would be a 50-percent partner in the
filament polyester joint venture, with Alpek and Teijin owning the remaining 50 percent. The joint
venture will have more than 850 million pounds of capacity and revenues of approximately $600
million. It would include all of the polyester polymer, filament and textured yarn facilities in
Monterrey, Mexico.DuPonts Dacron polyester textile filament facilities at its Cape Fear and Kinston
production sites in North Carolina would be included.According to Jose de Jesus Valdez S.,
president of Alpek, the joint venture does not include Teijin production facilities. Teijin
contribution will be in technology, new product development and marketing innovations.The joint
venture will supply 50 to 60 percent of the polyester filament capacity in North America.
Approximately 50 percent would go to apparel textiles, 25 percent home fabrics and the remainder
specialty products.DuPonts polyester filament business is part of DuPonts Global Polyester
Enterprise, which includes polyester intermediates, staple, fiberfill, films and resins
businesses.DuPont and Teijin recently announced that they will form a 50/50 global joint venture to
make and sell polyester films. On April 1, DuPont-Akra Polyester, a newly formed company
headquartered in Charlotte, N.C., began producing polyester staple fiber for markets primarily in
the Americas as part of a separate joint venture between DuPont and Alpek.Alpek, a wholly owned
subsidiary of Alfa, is one of the largest private petrochemical concerns in Latin America, with
sales in excess of $1.3 billion. Its main areas of business include raw materials for polyester and
nylon, polyester and nylon fibers, polypropylene, polystyrene and polyurethane plastics and
intermediates. Plant modernizations are being considered which would increase spinning capacity
through new high-speed spinning equipment.The DuPont/Sabanci joint venture will have revenues of $1
billion annually and employ 4,500 people. It would include DuPonts PTA (pure terephtalic acid) and
resins businesses at Wilton, United Kingdom and Dacron® filament and staple businesses in
Pontypool, United Kingdom., and Uentrop, Germany.Also included would be Sabancis polyester
filament, staple, resins, bottles and DMT (Dimethyl terephtalate) based in Adana, and other sites
in Turkey and the Sabanci texturizing plant in Garforth, United Kingdom.Strength In NumbersThe
Sabanci Group has combined revenues of $10 billion and is one of the two largest industrial and
financial conglomerates in Turkey and employs approximately 30,000 people and operates in tire and
tire reinforcement materials, insurance, textiles, chemicals and automotive.The group has grown
both through expansion of existing businesses and by the formation of 50/50 joint ventures with
multinationals such as Toyota, DuPont, Phillip Morris and International Paper.DuPont and Sabanci
would form a separate company that will manage this polyester business under a single management
team. It would have full access to DuPont polyester technology and brand management resources,
including brands such as Dacron®, Coolmax®, Melinar® and Lasar+®.According to Van Wely, the joint
ventures were motivated by a consolidating industry world-wide and a recent downturn in polyester
business. Through a network of alliances total polyester revenue is expected to total about $5
billion. by Virgina S. Boland, New York Correspondant.

May 1999

Burlington Announces New Apparel Structure

Burlington Industries Inc., Greensboro, N.C., has announced it is organizing its apparel products
into two strategic groups Burlington PerformanceWear and Burlington CasualWear as part of the
corporate restructuring announced on January 26.The names of these two groups symbolize our focus
on the changing consumer, said George W. Henderson III, CEO and chairman. Were breaking out of the
traditional textile manufacturing mold, when it was assumed that synthetics, wool and cotton had to
be separately organized. That traditional organizational structure limited product innovation and
our ability to respond to changing market trends.Burlington PerformanceWear incorporates the former
Tailored Fashions Division (worsted wool) and the former Klopman Fabrics Division (synthetics).
Burlington CasualWear incorporates Burlington Global Denim and a new unit called Burlington Cotton
Casuals.Henderson went on to say: The product development opportunities are very exciting. In
addition there are obvious cost advantages and more complete service to our customers.

May 1999

ITMA 39 99 Weaving

In this final series of preview articles on ITMA 99, ATI takes a look what some of the key
machinery manufacturers in the weaving and weaving preparation areas will show in Paris.A-BAmsler
Tex AG, Switzerland, will exhibit in Hall 1, Stand A 51.Benninger Co. Ltd., Switzerland, Hall 4,
Stand B 41/49, Hall 3, Stand D 31/39, will show its newly developed Ben-Direct beaming machine with
new process monitoring system and infrared touch screen, its Ben-SizeTec system with Savesize
pre-wetting technique and its Ben-Indigo vatting system based on a continuously operated tubular
reactor. In addition, the company will show other machine models and finishing machinery.Bonas
Machine Co. Ltd., United Kingdom, Hall 4, Stand A 61, will show two new electronic Jacquard
machines, two new Jacquard controllers and a new networking system. In addition, the company will
present its PC Edit system, based on Windows technology, which allows the modification of existing
designs without using a CAD system. The PC Weave system works with the PC Edit to create jacquard
designs with the help of Windows software. The Electronic Jacquard Networking System enables
designs to be sent from a centrally located computer via a cable link to the jacquard.Briggs
Shaffner Co., Winston-Salem, N.C., Hall 7/3, Stand C 43, will show textile beams for fiber
production, fabric weaving and warp knitting.C-DComez S.p.A., Italy, will exhibit in Hall 8, Stand
B 32.Cortex SA, France, Hall 4, Stand A 02, will show the Speeder system used to increase weaving
efficiency, and the Loomprinter system used to print the warp while weaving. 

Dornier GmbH, Germany, Hall 4, Stand A 21, will introduce a new generation of high
performance machines with simplified handling and new selvedge formation devices. The air-jets and
rapier weaving machines will demonstrate the exceptional flexibility of both filling insertion
systems with shorter downtimes as major features, according to the company. This will be further
augmented with style changes on-the-fly for jacquard weaving. In addition, the company will have a
QSC demonstration for machines equipped with dobby shedding. The Dornier Global Communication
Network DoNet will be demonstrated for the first time during this exhibition. E-FEL&M
S.p.A., Italy, will exhibit in Hall 8, Stand A 09, will be showing for the first time on automatic
drawing-in machine, the VEGA KL.Enka Tecnica, Germany, will exhibit in Hall 2/2, Stand B 4.Fehrer
AG, Austria, Hall 1, Stand G 10, will be showing three needle loom and one DREF friction spinning
machine with 12 heads.Fimitextile S.p.A., Italy, Hall 8, Stand A 03, will introduce the RD3000, a
new rotary dobby for the field of shedding machines; the cam motion ME2001, for weaving; and the RD
802 an electronic rotary dobby.Fischer Poege, Germany, Hall 5, Stand A 40, will introduce the Model
PU-CC-DKU, which it says is the latest technical state-of-the-art development in warp tying
equipment.The unit has an extended repeat counter, electronic repeat pre-selection with
dialog-regulated operator guidance and software updates for customer specific applications. They
will also show a new technology for the knotting of glass filaments.G-ITalleres Galan SA, Spain,
will exhibit in Hall 1, Stand C 40.Genkinger GmbH, Germany Hall 4, Stand B 60, will show motorized
trucks for the transport of cloth beams. Also, other equipment for material handling in weaving and
knitting plants will be on display.Giorgio GiamminolaandCo. Srl, Italy, Hall 8, Stand A 21, will
show spare parts and accessories for several brands of weaving machines including Somet, Nuovo
Pignone, Nuova Vamatex, Saurer, Picanol and Sulzer.Griffin Sons Inc., Charlotte, N.C., Hall 5,
Stand F 22, will show the Griffin Vertical exit ILG-11 size box, designed for spun yarns in single
sheet and wetsplit configurations. Its patented horizontal three-roll configuration with vertical
nip maximizes the effects of wet-splitting and provides for much greater operator access, according
to the company. It will also show the Griffin 10-ton Pre-Wet box, designed to run dry as a draw
roll or by adding water to the box, run as a pre-wet box. The box design features clean lines with
no arms, levers or bearings exposed and all roll journals extend through the frame before being
supported. All mechanicals are located outside the integral frame and are covered with stainless
steel guards. The Griffin Remote winding Atlas Front End is precision designed to provide superior
winding consistency, increased operator access, more user friendly operation, and dependable
service. Instead of moving the head and tailstock assemblies in and out when doffing, the drive
spindle retracts into heads by means of air cylinders.Grob Horgen AG, Switzerland, Hall 8, Stand B
22, will show Grob healds with Optifil thread eyes measuring 5.5 x 1.2 mm and 6.5 x 1.8 mm. The
healds are now also available with thread eye of 8 x 2.5 mm. This new dimension enables
manufacturers of technical fabrics as well as wool and denim weavers to benefit from the Optifil
advantages, which include reduced friction between warp yarn and healds during shed change, optimal
guidance of the warp yarn and less size abrasion. A new Grob warp stop motion for terry towel
weaving machines will be introduced. It offers optimal functioning and easy handling. Furthermore,
Grob is exhibiting its well-proven heald frames, leno harness frames and the entire heald
assortment.Grob Ltd., Switzarland, Hall 4, Stand B 39, will show an electronic warp let-off,
electronic cloth take-up systems for broad and narrow fabrics, center winders for special fabrics,
big batching units, and tire cord weaving equipment.Grosse Webereimaschinen GmbH, Germany, Hall 4,
Stand C 60, will show four different electronic high speed Jacquard machines EJP for all types of
fabrics in modular quick-change-technology. The company will show an electronic Jacquard machine
over an air-jet loom. This is a special execution with 6,000 hooks. Home furnishing fabrics will be
woven with a speed of 800 – 900 rpm. An electronic Jacquard machine EJP-2000 over an air-jet loom
will be shown with 2,688 hooks, running at a speed of 900 rpm. Cover fabrics for the
automobile/upholstery areas will be woven. An electronic Jacquard machine EJP over a rapier loom
for terry fabric with 5,376 hooks will be shown. One end per hook, maximum flexibility will be
shown. Fancy terry towels will be woven.Hollingsworth On Wheels, Greenville, N..C., will exhibit in
Hall 2/1, Stand B 19.Hubtex Maschinenbau GmbH, Germany, will exhibit in Hall 5, Stand B 31, will
show equipment in the area of material handling. New equipment to be shown include the Model
KHHW-V, a 1500 – 2000kg motorized high lift truck for weaving and knitting mills. They will also
show several established models including the Electro-Fourway-Sideloader, a cloth roll doffer
truck, WHW-DL/600, an Electro-Walkie-Tractor, EGS-Z/4000 and a motorized cloth roll doffer truck,
WHW-EF/600. They will also be showing two motorized warp beam trucks, a heavy version, the
KHW-TSEF-II/3000, and the KHW-TSEF-II/2000 with electric harness carrying device, E-Gev/400.
(According to Hubtex they will also have equipment on display at the stands of Staubli Uniport,
Dornier and Trutzshler.)Hunziker Ltd., Switzerland, Hall 4, Stand B 37, will show ring temple
systems, temple rings made of brass and synthetic material, chain and sun temples, fabric cutting
devices, full-width temple, and maintenance and control equipment. All these items are applicable
to all kind of weaving machines., including air-jet, water-jet, rapier and projectile.ICBT, France,
will exhibit in Hall 1, Stand D 10.IRO AB, Sweden, Hall 5, Stand G 31, will be exhibiting a range
of feeders including the new Stell, Luna and Orion weft feeders for use with rapier and projectile
weaving machines.Nuova ISOTEX S.p.A., Italy, Hall 7/2, Stand D 22, will be exhibiting its new
K-2000 Coating Station. According to the company, the machine is suitable for knife over roll and
floating knife coatings.K-LKnotex Maschinenbau GmbH, Germany, will exhibit in Hall 5, Stand E 20
will be showing several new developments along with improvement to their current lines. The new
machines that they will be showing include several tying machines and a reed drawing in machine.
The warp tying XS/2 quattro machine is available with or without computer controls and has a
removable tying unit suitable for all four tying methods. The RSD/2 warp tying machine is developed
for single and double knots and has fully interchangeable tying units for all tying methods. For
all Knotex tying machines, a yarn break detector will be introduced that will stop the machine if
it finds a broken thread after a knotting cycle therefor ensuring the elimination of imperfect
knots. They will also be showing improvements to the AS/2 quattro warp tying machine and to the
semi-automatic Knotex PLUS drawing-in system. The special purpose warp tying machines are also
improved.L.G.L. Electronics S.p.A., Italy, Hall 5, Stand A 08, weft feeders for rapier and
projectile looms. The company will show the Sirio Micro a compact weft feeder with reduced
dimensions; the Sirio Progress, which the company says combines the most sophisticated technology
with maximum simplicity; the TWM tensioning modulator, which can be fitted on all LGL weft feeders,
the Sirio Light which combines high technology with competitive pricing for air-jet and water-jet
looms; and the Sirio Jet pre-measuring winder.Loepfe Brothers Ltd., Switzerland, Hall 4, Stand 20a,
will be showing the WeftMaster, a comprehensive selection to monitor all weft insertions systems.
The company says this will optimize the fabric quality, minimize machine stops and improve
productivity.M-PMageba Textilmaschinen GmbHandCo., Germany, Hall 5, Stand B 21, will show its
complete line of advanced systems for the narrow fabric industry. The company will demonstrate its
direct warping machine, Type BSC 24-G with creel and yarn tension equalizing device for elastic
yarns; its narrow fabric needle loom, Type SFX-12/35JJ to produce weft patterned Jacquard tapes
using four weft colors; and its narrow fabric needle loom, Type SFX-6/45-J for weaving warp
patterned Jacquard tapes of one weft color. Addition machinery will also be on display.Karl Mayer
Textilmaschinenfabrik GmbH, Germany, will exhibit in Hall 5, Stand C 08 and Hall 7/2, Stand A 50.
They will be showing several new machines for the weaving industry. Among these will be a sectional
warper for short warps which is their latest version featuring 12 packages, a automatic sectional
warper that accommodates full length warps and a slashing machine which allows for yarn to be
pre-wet before the sizing process. They will also show their latest innovations in direct beaming
and draw-off creels.McCoy-Ellison Inc., Monroe, N.C., Hall 5, Stand F 34, will show the new Model
350 Warper for 50-inch diameter section beams. Structural framework of the machine is designed to
easily load and doff the heaviest beam weights and various beam widths. Spindles are equipped with
air brakes on both sides of the machine for the quickest response time. The spindles can also be
fitted to accept European gear head or standard section beams. A 40 horsepower Eurotherm AC
Inventer Drive and Motor controlled by an Allen Bradley PLC programmable controller provide smooth
and consistent operation at the highest speeds available. The hydraulic system is leak proof using
flat face O-ring fittings throughout the entire machine giving positive, fluid movement on all
moving components.A variety of press rolls are available including fiberglass, phenolic, rubber, or
felt. An operator lift assist can be provided with the warper for operator safety and proper
machine functions. The Model 350 Warper can be equipped with a variety of options to run with
V-creels, in-line creels, gate creel, and truck creels. Also shown will be the new PowerDisk
tension system for spun, filament, and industrial yarns. The tension system is easy to thread and
applies smooth, accurate zoned tension from front to back of the creel on all yarn styles. Tension
range is available from 5 – 150 grams depending on the application. An optional operator interface
is available to program and store tension profiles. The system requires minimal maintenance and can
be easily retrofitted to existing creel structures, according to the company. All types of
McCoy-Ellison tension systems will be demonstrated and will be equipped with the latest in motion
sensor stopmotions, the BTSR SMART 2000tw motion sensor system. This stopmotion is
microprocessor-based and has a data collection system which used self learn software to learn which
ends are running when each style is started. The controller displays the number of ends running at
all times, the location of yarn breaks, and the number of occurrences at each location. The system
activates at very slow speeds and response is quicker than comparable systems, according to the
company.Menegatto Srl, Italy, will exhibit in Hall 2/1, Stand C39.Mesdan S.p.A., Italy, will
exhibit in Hall 2/1, Stand A 15, and Hall 7/3, Stand K 03.Jakob Muller AG, Italy, will exhibit in
Hall 5, Stand C 19, and be showing a variety of narrow fabric applications and machines. In the
narrow fabric weaving and make-up area Muller will be showing the NF53, NG28, NG28G and several
others. These will show a wide range of machines, from 10 shafts to a 768 function Jacquard
machine. The narrow fabric knitting area will be showing the RD3 8/630, RD3 8/420, 2KLS SN and the
MDR42. There will also be a complete range of machines offering pattern variety and optimized
design. The label weaving area will have Mugrip, Mujet, and Multicolor MVC, all having a complete
range of machinery. They will also show Mucad, Mucard and Mucam machines for pattern creation and
programming systems.NedGraphics BV, the Netherlands, Hall 7/3, Stand M 22, will exhibit new CAD /
CAM systems for carpet, woven fabrics and printed fabrics. They will also show products for the
networking of looms, Internet / Intranet communications software and product data management
software.OF.FRI, Italy, Hall 3, Stand G 17, will be exhibiting rolling machines with platforms.
They will be showing a fabric artificial vision system with cameras, a fabric cutting optimization
system and a fully automatic fabric rolling and cutting machine with sorting platforms.O.M.M.,
Italy, (O.M.M. Di Mascheroni Riccardo) will exhibit in Hall 2/1, Stand C 42.OMM Montenero O.M.T.P.
SNC, Italy, will exhibit in Hall 2/1, Stand B 36.Panter Srl, Italy, will exhibit in Hall 4, Stand C
40. 

Picanol, Belgium, Hall 4, Stand A 19, will show rapier and air-jet weaving machines. An
additional two Picanol air-jet machines will be on display on the booth of Jacquard machine
manufacturers. Gunne was purchased last year by Picanol, and will demonstrate its machines in Hall
5, Stand E40. Air-jet machines, split between Delta-X and Omni’s will demonstrate Picanols presence
at ITMA. These air-jets have proven in the last years as the best performing weaving looms on the
market. It is a first appearance of Delta-X at an ITMA.  Machines will mainly demonstrate the
outstanding versatility of air-jets at high productivity speeds. Gamma rapier machines will be
shown for the first time at ITMA. Since its launch the Gamma has known a spectacular success in
many field of applications, according to the company. This rapier machine will demonstrate the
outstanding operational features such as versatility and ease of operation. Picanol’s unique Quick
Style Change System, introduced in 1992, just a while after the ITMA 91, will be shown. Picanol
says that its QSC system is by far the most successful with over 3,500 references operating all
kinds of weaving mills and in any region of the world.Ditta Michele Ratti S.p.A., Italy, will
exhibit in Hall 2/1 Stand B 22.S-TSAMT-D, France, Hall 4, Stand A 01, will show spare parts for all
SACM spinning machines, spare parts for all SACN weaving machines, adaptable spare parts for
spinning and weaving machines.Schonherr, Germany, Hall 5, Stand E 22, will show a double gripper
weaving machine, the Alpha 300.Somet, Italy, Hall 4, Stand A 41, will exhibit 12 looms on its more
than 1,000 square meter stand. These include seven SuperExcel rapier machines and five Clipper
air-jets. At ITMA, Somet will officially present its new SuperExcel HTP machine, a renewed version
of its Thema SuperExcel. The company plans to focus attention on new electronic devices that
increase the versatility of the machine. The Clipper machines will be shown weaving a variety of
fabrics from heavy denim to eight-color Jacquard upholstery fabric. Staubli AG, Switzerland, Hall
4, Stand A 03, will show its new automatic drawing-in machine, the Delta 110. The company notes
that just 1 1/2 years have passed since the market launch of the Delta 100 at OTEMAS 97 in Japan.
While the Delta 100 was designed for use in the filament area, The Delta 110 is designed for
universal use. Target customers for the Delta 110 are small to medium mills with exacting demands
on draw-in quality, flexibility and automation. The company will also show the Delta 200. The
Topmatic and Topmatic PC knotting machines will be shown for warp tying applications. In addition,
Staubli will show its Uni-Link system with system components Warplink for warp yarn welding.
Finally, the company will demonstrate its complete line of Jacquard and dobby heads for shedding
control.Sucker-Muller-Hacoba (Moenus Group), Germany, will exhibit in Hall 3, Stand B 42 and D
41. 

Sulzer Textil Ltd., Switzerland, Hall 4, Stand B 03, will show a complete range of weaving
machines under the motto, Your Success Is Our Future. The company will show 14 rapier weaving
machines; five projectile weaving machines; customized weaving technology including a model P7M
projectile weaving machine for ultra heavy fabrics; two M8300 multi-phase weaving machines; two
air-jet weaving machines and a computer-based training system.The company also notes that the M8300
is a mature weaving machine and has been approved for global sales. (For a more detailed
description of Sulzers ITMA exhibit please see a separate report also in this issue.)Suzuki Warper
Ltd., Japan, Hall 5, Stand G 20, will show warp sampling machine, the NAS-140 Super Hi S type, and
an automatic sectional warper, SW-K7A type.Teijin Seiki Co. Ltd., Japan, will exhibit in Hall 1,
Stand C 20.Toyoda Automatic Loom Works Ltd., Japan, Hall 4, Stand B 40, is planning to exhibit
air-jet and water-jet weaving machines designed to fulfill the expanding market requirements. These
machines have numerous improvements incorporated in pursuit of the widest versatility in the
weaving application in spun and filament fabrics, the best quality and the highest productivity,
flexible and quick market response, according to the company. Toyoda has also announced plans to
expand its textile machinery manufacturing business with the take-over of the water-jet loom
business from Nissan Texsys Co., Ltd. This move follows Toyodas recent entrance into the sizing,
the automatic drawing-in and rapier loom businesses.Tsudakoma, Japan, Hall 4, Stand A 51 will have
seven air-jet and two water-jet weaving machines on display. For air-jet weaving company will show
a 390-cm machine weaving sheeting; a 240-cm machine weaving a spandex fabric; a 210-cm machine
weaving suiting; a 340-cm machine equipped with a Jacquard head weaving terry; a 190-cm machine
weaving denim; a 190-cm machine weaving a Pongee fabric, a 340-cm machine weaving voile curtain
fabric and a 190-cm machine weaving shirting. For water-jet weaving, the company will show a 190-cm
machine weaving polyester taffeta and a 210-cm machine weaving a womens pants fabric. The company
is proud to announce that it has sold 155,000 jet weaving machines and celebrates its 90th year in
business.V-ZNuova Vamatex S.p.A., Italy, Hall 4, Stand B 21 will be showing a total of 12 machines
in their stand. This will include eight LEONARDO, two 9000Plus.es, one P1001es and one SP1151es. Of
these machines, they will have a variety styles showing. (According to Nuova Vamatex, they will be
showing Jacquard machines at the Grosse, Bonas, Staubli and Kawaba stands.) Van de Wiele,
Michel, Belgium, Hall 5, Stand E 04, will present at the ITMA in Paris with carpet weaving machines
including a carpet weaving machine equipped with the Piletronic PTX, suitable for eight to 10 color
frames, in a fine reed density. This machine will show the additional design possibilities of a
triple rapier system. A high speed double rapier carpet weaving machine will demonstrate high
production capacity. The company plans to show a carpet weaving machine for the first time on ITMA
that demonstrates new weave structures and design possibilities, both for wall to wall carpets as
for area rugs.

N.V. Michel Van de Wiele Velvet Master VMm32-175  In the velvet weaving machine area,
the company will show increased productivity on a Velvet Master equipped with the Dobbytronic, a
rotary dobby programmed by microprocessor. Design versatility will be demonstrated on the Velvet
Master Jacquard execution equipped with a Piletronic and producing Italian Velvet (patent applied),
a combination of flatwoven Jacquard fabric and pile fabric. Van de Wiele will also show a network
permitting central programming and production follow-up of the carpet weaving machines.Vaupel
Textilmaschinen GmbHandCo. KG, Germany, will exhibit in Hall 5, Stand D 40.West Point Foundry and
Machine Co., West Point, Ga., Hall 4, Stand B 57, will introduce and display more new products in
Paris than at any show in company history. Products for pre-wet sizing, filament sizing, and large
diameter beam winding capabilities will be emphasized.The Model 863-PW Size Box with accompanying
Size Concentration Control System will display West Points breakthrough in precise pre-wet sizing.
The unique concentration control system is applicable to both pre-wet and non pre-wet.The company
will also introduce its new Model 998 Filament Size Box. Features of the box include a new loading
system for a larger immersion roll, independent adjustment, load-cell monitoring on each end of the
loaded rolls, Teflon-coated vat, and both LPI and PSI loading display.Sulzer Textil At ITMA ’99At
ITMA 99, Sulzer Textil will be demonstrating a global approach to weaving technology and
partnership. At a pre-ITMA conference in Spartanburg, S.C., the company emphasized strong customer
partnerships and its desire to fulfill all needs with a wide range of machinery technologies.Sulzer
Textil has manufacturing facilities and manufacturing partnerships in Switzerland, Italy and
Japan.The companys main ambition is to offer added values to its customers under the motto Your
success is our future. M8300 Multi-Phase WeavingEven though introduced at ITMA 95 in Milan, Italy,
the M8300 multi-phase weaving machine will be still one of the most head-turning attractions at
this ITMA.The latest generation of the M8300 multi-phase weaving machine is a weaving system for
the most efficient production of top-quality standard fabrics, according to the company. The
machine has evolved from a concept prototype to a production-ready, ultra-high speed, weaving
machine. Its present performance is several times higher than other conventional high-speed weaving
machines. (Approximately 3 to 5 times higher when compared to different conventional high-speed
systems.)This multi-phase weaving system allows weft insertion at a constant, uniform yarn velocity
of just 22 meters per second, and reduces substantially yarn stress in weft and warp
direction.Sulzer Textil states that following advantages set the M8300 apart from single-phase
high-speed weaving machines: high output of simple standard fabrics, lower specific energy
consumption, small floor space, lower building costs due to low vibration, lower air-conditioning
cost (integrated dust extraction), easier operation, substantially lower noise level and lower
personnel requirement.At the ITMA preview Sulzer Textil officials pointed out that to receive all
benefits of this machine mills have to go through a fine tuning and learning process to become
fully compatible with the preparation requirements of the multiphase technology. Special focus
points are material handling, preparation of warps and weft yarn packages, as well as, very time
conscious management of down time related to machine stops and warp changes.Two model M8300
multi-phase weaving machines will be exhibited. Compared to ITMA 95, Sulzer Textil will be showing
an expanded range of applications (different styles) at an even higher output. The M8300 has been
officially approved for global sales.  

Sulzer Textil M8300 multi-phase weaving machine

Luciano Corain, Sulzer Tessile Srl (l); Philip Mosimann, Sulzer Textil AG (center); and
Tatsuo Matsuura, Toyoda Automatic Loom Works Rapier Weaving MachinesAt the ITMA Sulzer Textil
will be exhibiting 14 rapier weaving machines. This combines the rapier weaving systems from the
Sulzer-Ruti and the newly integrated Nuovo Pignone company, which are now all under the corporate
umbrella of Sulzer Textil.For ITMA the company is showing following developments: improved ease of
operation, enhanced performance, expanded range of application, new weaving widths, optimization of
weft insertion to improve fabric quality, new fast acting electronics and features, new intelligent
feeders, new waste savers and new shedding mechanisms.The companys philosophy is that with rapier
weaving machines there is no limit to the weavers creativity. Designed for all-round applications,
Sulzer Textil rapiers can handle all classic yarns like wool, cotton and man-made fibers, as well
as delicate filament yarns, finest silk threads, fancy yarns and even metallic yarns. Sulzer Textil
will show the model series G6200 and FAST S / T rapier weaving machines which will demonstrate a
wide array of applications up to 3.40 meter (about 134 inches) weaving width. The machines will
feature Quick Style Change options for minimum down-time and maximum flexibility.Sulzer Textil is
also planning to demonstrate a new concept high-speed rapier weaving machine with insertion rates
up to 700 picks per minute.Projectile WeavingSulzer Textil stated that projectile weaving machines
still satisfy all requirements of the textile industry in regards to quality and performance. These
machines represent cost-effectiveness and versatility. With projectile weft insertion, practically
all yarns can be woven, such as cotton, wool, silk, single- and multi-filament yarns, tapes, as
well as jute and linen, and metallic yarns. Sulzer Textil will have five projectile weaving
machines of the model series P7100/7200 and custom application at the ITMA.The newest developments
which will be shown are: improved performance, substantial modification of the weft acceleration to
reduce yarn stress, smaller/lighter projectiles, new electronics, further improvement on ease of
operation, lower vibration through counter balancing the sley, new reinforced Jacquard drive and a
new cam box.Besides standard applications for projectile machines Sulzer Textil plans to show a
prototype which will demonstrate the future potential of projectile weaving.Sulzer Textils CWT
division (Customized Weaving Technology) will show a model P7M projectile weaving machine for
ultra-heavy fabrics. Depending on customer requirements this special machine can be built with a
working width of up to 12 meters (about 36 feet). These are special-purpose machines for the
production of filtering fabrics for paper machines, agricultural and geotextiles, conveyor belts,
canvas, wire fabrics, and other unconventional woven applications.Air-Jet WeavingThe air-jet
weaving machines are the result of a collaboration between Sulzer Textil and Toyoda Automatic Loom
Works Ltd., of Kariya, Japan. Special versions are available for spun, filament and woollen yarns,
and for fine glass fiber fabric.Sulzer Textil will be exhibiting two air-jet weaving machines of
the L5200 series.The main improvements are: additional weaving widths and weft colors, performance
enhancements through a new shed geometry, improved of shedding mechanisms, capable of using up to
1,100 mm (43 inch) warp beams, reduced floor space, improved operator-friendliness, expanded range
of applications in denim, terry and glass fiber weavingTerry Weaving MachineThe air-jet weaving
machines can be equipped with shedding systems to match all application, from simple tappet motions
to Jacquard heads. Pre-programmed styles ensure quick start-ups after style changes. The machines
have, besides many other advanced features, a sophisticated weft insertion control system, a touch
screen terminal, electronically controlled central lubrication, and an automatic filling repair
system for weft breaks. The latest generation of the electronic take-up and let-off motions ensure
defect-free start ups. At the pre-ITMA seminar Sulzer Textils air-jet machine demonstrated very low
vibrations at high weft insertion rates.Computer TrainingSulzer Textil has invested substantial
effort, time and money to develop computer based training (CBT) programs for its weaving
machines.At ITMA, CBT will be demonstrated for projectile, air-jet and multi-phase weaving
machines, and will be available in seven languages. Next year, this system will also be introduced
for rapier weaving machines. Support ServicesBesides the wide variety of weaving machines the
company offers an extensive program of customer support services. These include: project
consulting, production economics, weaving trials, Sulzer factory training, or customer in-house
training and parts Electronic Direct Ordering System (EDOS). by Eric Vonwiller, Technical Editor.

May 1999

Isolyser Announces New Spunlace Technology

Isolyser Co. Inc. recently unveiled EnviroGuard, the first generation of high-performance
spun-laced fabrics made from the companys patented hot-water soluble PVA (polyvinyl alcohol)
technology.EnviroGuard is the latest component of the companys OREX® Technologies International
Division, which includes several hot-water soluble, PVA-based technologies.EnviroGuard is the first
high-performance product to be developed by Isolyser that features the mechanical hydroentanglement
of hot-water soluble PVA.According to the company. EnviroGuard is also an excellent barrier fabric
option, as it is neither chemically or thermally bonded, thus it remains soft, flexible, and
maintains a comfortable hand for ultimate comfort in surgical scrubs, gowns, drapes and other
protective apparel. Circle 319.

May 1999

Walking The Halls At ITMA

In this final series of preview articles on ITMA 99, ATI takes a look at other key exhibitors in
Paris.A-FATI (Americas Textiles International magazine, with Fiber World and Knitting/Apparel),
Atlanta, Hall 1 Stand D 01, will have available copies of its April and May issues featuring
extensive information on ITMA 99. Also at the same stand will be the ATI Directory (The Textile Red
Book) and
Textiles Panamericanos magazine.Babcock Textilmaschinen GmbH, Germany, will exhibit in
Hall 3, Stand B 42 and Hall 3, Stand D 41.Loris Bellini S.p.A., Italy, Hall 6, Stand A 39, will
show the new Robodye 2000, along with new developments with circulation pumps, variable load and
coupling systems and new dyeing machine developments.Electro Jet SA, Spain, will exhibit in Hall 1,
Stand G 12.Ferrostaal Inc., Spartanburg, S.C., Hall 7/2, Stand B 30, will exhibit many established
and new knitting related products. Some new products will include the SP145 plain plush/terry
circular knitting machine and the UCC4F548 4 computer controlled jacquard double knitting machine.
The company will also introduce the S296-1 4-track high performance single-knit circular knitting
machine.G-JGarnett Controls Ltd., Great Britain, Hall 2/1, Stand D 15-19 will exhibit their latest
range of fiber weight control systems, including the Rollaweigh feed control system. The company
will also be showing their new control systems.GneuKunststofftechnik GmbH, Germany, will introduce
the RSFgenius, a new addition to its rotary filtration systems for the fiber industry.The universal
range of use, the fully automatic operation as well as the pressure consistency gives this
screenchanger type a unique status on the world market.Gualchierani, Greensboro, N.C., will exhibit
in Hall 1, Stand E 21 and Hall 6, Stand A 47a.James H. HealandCo. Ltd., Great Britain, Hall 7/3,
Stand K 05, will display several new testing machines, including the Titan bench-top
tester.Hollingsworth on Wheels, Greenville, S.C., Hall 2/1, Stand B 19, will exhibit machinery and
equipment provided to the weaving and nonwoven industry.ICBT International, France, Hall 1, Stand D
10, will exhibit a range of machinery for the spinning industry including the CDDT 510 ST E for
direct cabling machine for carpet yarn. For the nonwovens industry the company will show the
JETlace2000 and AIRjet2000, and for the weaving industry it will exhibit a PROTON JACQUARD
machine.INVENTA-FISCHER GmbH, Germany, Hall 2/1, Stand B 39, will exhibit fibers for the textile
industry. INVENTA-FISCHER is the new name for the former EMS-INVENTA, Switzerland, and KARL FISCHER
Industrieanlagen of Germany, after the two companies merged.K-PKrantz Textiltechnik GmbH, Germany,
Hall 3, Stand B 42, and Hall 3, Stand D 41 will have a joint stand with MOENUS AG, according to the
company. The company will display developments in the finishing industry. Among these will be the
K-30 single layer stenter and the Syncro-Double multilayer shrink dryer.Neuenhauser Maschinenbau
GmbH, Germany, will exhibit in Hall 5, Stand B 39.Pierret Inc., Spartanburg, S.C., will exhibit in
Hall 1, Stand D 09.OCTIR Nonwoven Machinery Group, Germany, Hall 1, Stand H 07, will be exhibiting
with Houget Duesberg Bosson (HDB) several nonwoven machinery. Among these are the HERCULES CLO 2P
worsted card, the HMG WA 2000 auto leveler, the CBP woolen ring frame and a HBC nonwoven
line.Osthoff-Senge GmbHandCo. KG, Germany, Hall 3, Stand 40a, will exhibit a range of textile
machinery. Among the machines on display are the UNIVERSAL singing machine, the SENG-MATIC
programming unit, the VIbrA-PLUS fabric cleaning device, the VARI-JET singeing machine, the OGS
2000 yarn singeing machine, the TS 9000 flame shearing machine and the HAMSAT hairiness measuring
machine.The company will also show its new the KAT exhaust air cleaning machine.PLEVA GmbH,
Germany, Hall 7/3, Stand L 12, will exhibit two new machines, the SD 1, a structure detector for
textile fabrics, and the PR 3, a residual moisture meter. The company will also show the latest
versions of its existing product line.PSP Marketing, Charlotte, N.C., No Stand, a textile machinery
and equipment distributor will be in the booths of its customers throughout the show.S-ZStork
Textile Printing Group, the Netherlands, Hall 7/1, Stand C 02, will exhibit new and known machinery
for textile printing. It will show a number of machines including the CSP scanner/plotter, the TCP
digital sampling printer and the Zircon digital polyester printer, which are known machines.Among
the new machines on display will be the CFT coating and finishing machine, the Amethyst fixation
unit, the Pegasus Twin Drive and the Multibeam LEX laser exposer.SYMTECH Inc., Spartanburg, S.C.,
will exhibit in Hall 1, Stand C 01. The comapny is a major textile equipment and machinery
distributor.TEXParts GmbH, Germany, Hall 2, Stand C 27c, will be showing its new drafting system PK
3000 for short stable-ring frames. It will also show improved roller from the LP 1000 series, and
improved spindle bearing of the CS 1 series.
Textiles Panamericanos magazine, Greenville, S.C., Hall 17, Stand C 02, will have
available copies of its March/April and May/June issues with extensive reports and information on
ITMA.Also at the same stand will be ATI (Americas Textiles International magazine) and the ATI
Directory (The Textile Red Book).Truetzschler GmbHandCo. KG, Germany, Hall 4, Stand D 44, will
operate a stand with Dilo, Spinnbau and Autefa. The company has made several innovations in the
nonwovens industry, especially with its new tuft feeder called the SCANFEED.Zweigle
Textileprufmaschinen GmbHandCo. KG, Germany, Hall 7/3, Stand G 03, will exhibit eight new
developments. These new developments include the OASYS® fabric simulation system, the fully
automatic twist tester D 304, the stick-slip friction tester F 460, the F 427 strength tester, the
LABTEXDATA 2000, the fast count system N265, the µ-Meter G 534 and a sample card winder V
704. 
May 1999

Multi-Fil System Produces Melt-spun Nonwovens

The new MultiFil composite filament systems from JM Laboratories produce high-quality spun-bond,
meltblown, high-loft melt-blown or combination-output nonwoven fabrics.According to the company, a
MultiFIl system enhances in-house capabilities.Depending on the polymer set-up, users can shift
from one type of fiber to another in less than 30 minutes. The patented Quick-Change Spin Pack
changes out in minutes to increase efficiency, improve production continuity and reduce downtime
cost.According to the company, each beam can produce melt-blown, high-loft melt-blown, spun-bond,
fine-denier spun-bond, bi-component spun-bond or bi-component melt-blown.JM Laboratories is a
division of Nordson Corp. Circle 318.

May 1999

Sponsors