Mount Vernon Signs Agreement With Nisshinbo

Mount Vernon Mills Inc., Greenville, S.C., and Nisshinbo California Inc. recently announced that
they have signed a definitive agreement for Mount Vernon to purchase Nisshinbos textile
manufacturing facility and related assets in Fresno, Calif. The Fresno operation employs more than
150 people and is a leading producer of greige cotton fabric for apparel.This acquisition will
enable our Apparel Fabrics Division to significantly broaden its ring-spun offerings, particularly
those fabrics that require additional strength and superior surface treatments, said Roger W.
Chastain, president of Mount Vernon. We also will achieve greater capacity utilization in our
dyeing and finishing operations as a result.

September 1999

Italian Companies Shine

Italian manufacturers from the finishing sector were among the leading lights at the ITMA 99
fair in Paris.In order to achieve the important results shown at ITMA, as well as hefty investments
in research and development, a number of companies have called in expert partners from allied
sectors: fiber producers or manufacturers of dyestuffs and auxiliaries.This kind of synergy was, in
fact, one of the biggest developments apparent at the ITMA show. Other successful partnerships,
already tried and tested, still include those that are established with specialists operating in
the fields of electronics, pneumatics, robotics and automation. This is the continuation of a trend
which first emerged in October 95 at the last ITMA fair held in Milan. Brazzoli and Cimi, in
collaboration with Clariant, have developed a new class of sulfur dyes (for dyeing processes in
inert atmosphere) and auxiliaries for the Lavableach process (combined, continuous, for desizing,
preparation and bleaching).Meanwhile, Sperotto Rimar, in close collaboration with Australian
technologists from CSIRO, has developed a revolutionary application for the continuous decatisting
of quality wool fabrics. (DECOFAST).Others, in a number of application sectors, have worked with
DuPont specialists to resolve the any problems associated with the processing of stretch fabrics
containing Lycra®.The Prato-based company Tecnorama has been able to supply manufacturers like
DyStar, Ciba and Bayer with new, fully automated laboratory systems. Meanwhile, Biancalani has with
the second generation of the famous AIRO machine, managed to solve a number of problems relating to
the finishing of Tencel. Brazzoli’s Nitro ProcessWith the Saturno Vacuum machine, the
Lombardy-based company has launched the revolutionary Nitro Process for dyeing, which is carried
out in an inert nitrogen atmosphere using a new class of sulfur dyes (the Diresul dyes) recently
developed in the United States and marketed in Europe by Clariant.These dyes are characterized by
minimum contamination levels as well as high technical fastness properties. Furthermore, their
application cycle operates on low energy and water consumption levels and process times are
considerably reduced, thus making this process extremely cost-effective even in comparison with
well-known dye classes such as reactive dyes.The vacuum dyeing process developed by Brazzoli is
based on the creation of an inert atmosphere inside the machine, obtained by creating a vacuum and
then introducing nitrogen. Sperotto Rimar’s DecofastIn the final stage of the treatment of
quality wool fabrics, finishers carry out a setting treatment aimed at getting a suitable hand and
make-up properties, together with obtaining the desired fastness characteristics before the
making-up stage.These processes, characterized by different intensities and carried out using hot
water or steam, naturally lead to variations in the physical and mechanical properties of the
fabric. This affects fabrics reaction to tensile, cutting, flexing and bending stress.At ITMA 99
Sperotto Rimar presented its Decofast model, a continuous decatising machine that works with
pressurized steam to guarantee appropriate fabric dimensional stability and ensure performance
levels roughly between those reached by the classic discontinuous atmospheric decatising process
and those reached by the kier treatment.Decofast also improves the appearance of materials, giving
it the so-called finish decatising effect which improves surface appearance and make-up
performance.  Cimi/Clariant ParntershipCimi has made its relations with customers and (more
recently) with a supplier like Clariant, the basis for its further development and success. Already
a well-known and established brand thanks to its continuous washing system for open-width woolen
fabrics (the Lavanova range, which even outperformed its famous German rivals), Cima exhibited the
Lavableach model for the treatment of cellulose fabrics at ITMA. Lavableach is also the name of the
processing technology incorporated into the machine.As far as Clariant is concerned, the
application has allowed the Swiss company to obtain all the necessary expertise (and obviously
develop the whole range of specific auxiliaries) for tuning the process chemistry.  MAIBO’s
TMB/SV/trOn the exhibition space shared with OBEM in Hall 3, the Biella-based firm rolled out one
of the most striking novelties of ITMA 99. It is the first time that automation in yarn dyeing has
been extended to skeins. This revolutionary technology has been applied to the star-frame dyeing
machine, mainly used for very fine and luxury materials, such as silk, viscose, acetate, superfine
wools and mohair.The new model, TMB/SV/tr, is equipped with triangular rotating arms and runs with
a very harmonious rotation movement which ensures a delicate shift of the textile substrate. In
comparison with previous versions, it offers significant operational and qualitative advantages.The
most important technical advances are the following: smaller overall space occupied by the machine,
lower liquor ratio, greater loading capability, possibility of coupling two machines and full
automation with shuttle.According to MAIBO, an automatic plant of this kind has been purchased by
Botto Poala of Lessona. PMT’s UniversalPMT, a subsidiary of Cubotex, exhibited its Universal
model, developed by PMT for dyeing delicate garments. It is a fully automatic machine, fitted with
an on-board industrial PC with PLC programmable logics. It features advanced ancillary technologies
including color kitchen adjustable to specific needs and a patented sampling device with revolving
cylinder, which allows the user to withdraw samples without the need of stopping and opening the
machine.Also the final hydroextraction is very efficient. According to the company, it has an
internal material basket is divided into three parts with or without staves for material shaking.
Upon request, the Universal can be supplied without internal divisions. Dye liquor can be
circulated outside of the basket and/or through the central sector to increase the dye penetration.
The Universal can also be connected to a centralized PC and with the software for production
management in line with machines equipped with the same automation, according to the
company. Comet’s PolaraComet showed the Polara, an electronic combined raising/shearing
machine. The Polaras major features include: an operator control panel with touch-screen PC; an
industrial PC for machine control; programmed maintenance control; recipe storage; drum with 14
pile raising rulers; two contact areas of the drum, adjustable by touch-screen; shearing cylinder
with spiral blades; variable fabric speed from 9 to 30 meters per minute by three-phased motor and
inverter; seam detection by electronic sensor for the displacement of shearing table and velveting
comb; velveting unit consisting of a brush and its rest for the pile preparation to shearing; and
shearing height and velveting brush depth adjusted by a PC. CROSTA’s MC-10/24 XXLOne of the
most significant novelties that Crosta showed at ITMA was the raising machine model MC-10/24 XXL.
The machine is a single drum raising machine with 24 raising rollers for processing special
fabrics. It has a working width of 4,500 mm. Its main technical features include: raising rollers
driven by synchronous belts, electronic control of the cleaning brushes, remote assistance via
modem and a control panel with touch-screen color display. Loris Bellini Shows RobodyeThe
company showed its Robodye 2000 integrated robotised installation for dyeing hydroextraction and
drying of yarn in bobbins.According to Loris Bellini, the Robodye 2000 has been designed for fully
automatic functioning. The idea in studying the system has been to realize a line receiving the
yarn bobbins in modular columns in which the bobbins number can be varied in function of the actual
needs, which permits to process automatically in order to obtain at its exit the same columns of
bobbins dyed and dry, the company says.With Robodye 2000 the only intervention consists in filling
the columns with the greige yarn bobbins, and in unloading the dyed and dry material from the same
columns at the end of the process. This phase can also be fully automatic. Loris Bellini has been
producing for years the largely tested Hydrocolumn system, which allows the handling of the yarn
bobbins from dyeing carriers to centrifuge and from centrifuge to drying carriers.The dyeing
machine, based on the well known RBNV system, has been optimized in its shape and volume so to
obtain the ideal liquor ration. Termoelettronica’s U.R.The U.R. is the latest innovation in
the field of powder dyes transfer and dissolving units, developed by Termoelettronica.According to
the company, a patented vacuum process applied to the system allows the direct transfer of powders
from the weighing bucket to the mixing tank.No robots or automated handling systems are needed on
this purpose. The transfer phase does not involve any powder floating or fumes emission, so much so
that no hoods or exhausters are mounted on the equipment, which yet meets all safety and
environmental requirements. Powder transfer speed ranges from 150 to 300 g/s, depending on product
chemical-physical characteristics. The complete absence of mechanical movements and the units
operational simplicity guarantee total reliability and a user-friendly approach. Lawer’s Color
KitchenLawer was at ITMA for the seventh time, celebrating at the same time 29 years of activity
and experience in the field of textile automation, mainly oriented in the field of color kitchen
equipment.Lawer production is based on a wide range of plants and systems, manufactured in a
customized way, according to the specific customers needs, in order to achieve a total automation
in the metering and dispensing of all the products used in textile dyeing and finishing cycles.At
ITMA 99, Lawer was showing a modern automatic color kitchen for dyeing and finishing departments,
equipped with the latest Lawer Systems. It had an automatic weighing system for powder dyestuff.A
dissolving and dispensing system for powder dyestuff was also shown at the ITMA show.In addition
Lawer exhibited new systems, especially designed for small-medium size companies. These include
semi-automatic weighing system for powder dyestuff. This system is capable of the measuring liquid
products, and the dissolving and dispensing of powder dyestuff. New Dispensing
SystemColorService showed an entire automatic production system for the dosing, disolving and
delivery of all the products used in the dyehouse. The system handles the dosing and dissolving of
powder auxiliaries and chemicals.It has storage up to 35 cubic meters, dosing, dissolving and
delivery to the dyeing machine for 300 kilograms of salt in eight minutes.The evolution of the
powder dyes dissolving system has doubled productivity and less water consumption. Dosing and
dissolving of dark powder dyes can be done easily. The unit has been purposely studied to dose,
dissolve and deliver big amounts of dyes.An innovative system for laboratories with a powder dye
dosing machine called SuperLab is also available.

September 1999

Uniqema Creates New Structure For The Americas

Uniqema, Wilmington, Del., has announced its a new research and development structure for the
companys specialties business in the Americas region. Uniqema has focused its R and D into four
areas applications research, chemical technology, scientific support and technical service.Nine
technical managers, who were with Uniqema in other capacities, have assumed roles in these new
focus areas.According to the company, this reorganization will allow Uniqema to coordinate new
processes and methodologies, technical guidance and physical characterization of final products to
provide a more enhanced level of customer support.

September 1999

GretagMacbeth Creates Textile Color Control System

GretagMacbeth has introduced its ProPalette Silver Textile Color Control (TCC) System. This system
was designed to provide more accurate color matching and better color formulation to small
businesses.The new TCC system includes ProPalette Silver, a software package for color formulation
and recipe management. It also includes the ColorEye® 2180UV high-precision spectrophotometer for
measuring optically brightened samples.The ProPalette Silver TCC System complies with industry
standards and allows for future growth with a seamless transition to additional capabilities.
Circle 315.

September 1999

GenCorp Unveils Name For New Company

GenCorp, Fairlawn, Ohio, has announced that OMNOVA Solutions Inc. will be the name for its new
spin-off company.OMNOVA Solutions will operate two of GenCorps businesses, the
DecorativeandBuilding Products and the Performance Chemicals divisions.When the spin-off is
completed, OMNOVA Solutions will become a publicly traded company, with approximately $766 million
in sales and 2,600 employees worldwide. Its headquarters will remain in Akron, Ohio.OMNOVA
Solutions conveys an all new identity and direction for the businesses into one strong and focused
company, said John Yasinsky, chairman and CEO, GenCorp. He went on to say: Weve created this
distinctive identity to demonstrate how significantly these businesses have been transformed over
the past several years, and to reflect the vitality and enhanced potential they have operating as
an independent company to generate even greater value for our customers and shareholders in the
future.”The company also unveiled a distinctive logo that, according to the company, exemplifies
the commitment to innovation and marks an all new beginning.

September 1999

Evolutionary Not Revolutionary

ITMA 99 can be described as the electronics, automation and refinement show. There were no
major new breakthroughs compared to previous shows. Most manufacturers showed wider machines or
faster machines or machines that were capable of conducting additional functions. Sulzer again
attracted a great deal of attention with the M8300 machine, which was weaving a twill fabric.
Picanols new drive system, referred to as Sumo or the Super Motor, was also very popular. All
manufacturers offered less of the new, but more of the improved.The merger of Benninger Holding AG
and Moenus Textile Machinery, a subsidiary of Babcock Borsig AG, was announced. The announcement
declared that the merger will open up positive prospects over the long term. The marketing and
service network will be extended and strengthened worldwide and will facilitate closer customer
contacts. Weaving On DisplayBenninger showed a wide range of warping and sizing machines. A
number of creel configurations for sectional and direct warping were also shown. The BEN-V-CREEL
for direct beaming with low thread tension was shown. Its major feature was assembly beaming with
perfectly regulated tension control offering more flexibility through width adjustment. Reliable
process monitoring via an abrasion-proof infrared touch screen was new for ITMA.Benninger also
showed several sizing approaches. Included in the new developments was pre-wetting, which is
claimed to generate 20- to 40-percent savings in size material. Impregnating the warp yarns with
hot water and prewashing the yarns simultaneously has been shown to assure more size pick-up with
better encapsulation thus reducing yarn hairiness.Another development, which was shown for the
first time at ITMA but has been available for about a year, was cold sizing. Two-sided cold sizing
application by splashing has long been a familiar alternative to waxing. What was new was the use
of cold size with high adhesive power. In this process, size application is followed by cylinder
drying. The Teflon-coated cylinders are steam-heated and operate at temperatures below 100 C°.Bonas
showed four models of electronic Jacquards: the iBJ2, the CSJ, the SSJ, and the high-speed model
called the DSJ. The iBJ2 and the CSJ come in two frame sizes: 1,344 and 2,688 hooks. The SSJ model
comes in sizes up to 6,272 hooks. The DSJ comes in three sizes: 1,344; 2,688 and 3,200 hooks with
only one moving part. This head is particularly suited for high-speed, air-jet operation up to
1,000 picks per minute. The unit also features easy shed change and a balanced mechanism that
produces low torque on the loom. All Bonas heads are supported with the new design series 500
controller.Grosse showed three models of high-speed, electronic Jacquard machines featuring
quick-change technology for expedient harness change.The ESJ-2000 is available in sizes from 896 to
5,376 hooks. A 2,688-hook head was shown over an air-jet weaving machine running at a speed of 950
picks per minute. The EJT is specially designed for terry weaving, with one end per hook for
maximum pattern flexibility using 5,376 hooks.The EJH model is designed for weaving heavy loads at
high speed over rapier and air-jet weaving machines. This model is available in sizes from 1,344 to
13,440 hooks.Dornier showed several rapier and air-jet weaving machines with many new refinements.
One of these was permanent control on timing of all nozzles. If a valve malfunctions one time, a
message is relayed to the main control panel to indicate which valve needs adjustment.Another
refinement shown was the Mobile Tandem Booster Nozzles (TMD) for up to eight colors, all of which
are moving with the lay.An air-operated tucking motion with fully electronic control for flat,
terry and tire cord fabrics was shown. Its operating speed is up to 1,000 picks per minute. A disc
leno operated by a motor, which is integrated with the disc, is available for both air-jet and
rapier machines.Other refinements shown included a triple filling sensor with stretch nozzle to
sense the arrival of the pick; improved start marks prevention program and a 1,500-millimeter
diameter warp beam placed above the machine.Dornier has extended the range of yarns that can be
used for filling on air-jet machines. For filament yarns, these range from 20 to 2,000 denier and
for spun yarns from Ne 5 to Ne 71.The company also showed a 430-centimeter air-jet machine weaving
from two beams with Jacquard at a speed of 600 picks per minute. For rotary dobby with 20 harness
frames, Dornier showed a machine running at 700 picks per minute.The most noted improvement in the
rapier machine is the increased speed to 550 picks per minute for 190-centimeter width. One of the
machines was shown with a Staubli Jacquard head having 10,000 hooks. This machine is capable of
changing the fabric design while it is running. One was shown weaving screen glass fabric, which is
an indication of the wide range of yarns that can be woven on Dornier rapiers.Fimtextile, the
Italian shedding motion manufacturer showed its positive cam motion series ME2000, positive dobby
with mechanical control and positive dobby with electronic control. These machines are available in
three models: RD840, RD860 and RD3000. All are designed to use a maximum of 20 harness
frames. Design ImprovementsNuova Vamatex showed several improvements at the Paris show
including a free transfer system, a motorized leno device and an electronic weft selector.The FTS
(free transfer system), has no guide teeth in the shed to control the tapes. This was shown on two
Leonardo machines: one weaving tie fabric and the other weaving industrial fabric. FTS is available
on loom widths of up to 230 centimeter.Vamatexs electronic weft selector with converging arrows was
demonstrated on the 9000PLUSes. It is a new modular filling selector in which each arrow is driven
by a linear motor. It was shown on an eight-color system.The company also showed its fulltronic
color display, a 10.4 inch VGA color display with TFT technology. It is an option on the Leonardo
machine. The speed range for the Vamatex machines at the show was over 600 picks per minute for the
190-centimeter width and 400 picks per minute for the 360-centimeter version.Picanol showed its
Gamma rapier machine for the first time at ITMA 99. It incorporates several new improvements.One of
these is the free flight system, which has no guide teeth for the rapiers, reducing warp damage for
filament yarns.Another is the SUMO super motor that is capable of changing machine speed in one
cycle while running over a wide range. The drive is maintenance free, since there are no belts or
clutch. A filling tension sensor indicates the filling tension during the weaving cycle.The Gamma
is also capable of double-pick insertion with the possibility of inserting more than two picks
based on the yarn size. The machine has a maximum speed 600 picks per minute for 190-centimeter
width and 350 picks per minute for 380-centimeter width.The Picanol Omni air-jet machines had
on-loom fabric inspection in collaboration with Elbit Vision Systems (EVS). This system can stop
the machine when a major defect is made.  Somet featured several rapier and air-jet machines.
The company showed two different rapier machines: the Thema Super Excel and the Super Excel HTP.The
Super Excel HTP is for high textile performance rather than high speed.The Thema machines maximum
width is 360 centimeters. A Super Excel machine was weaving heavyweight fabric from three beams
behind each other. An electronic weft selector and a fully electronic leno device are also new.

Somet demonstrated the capability of its Clipper air-jet looms in applications from heavy
denim to eight-color jacquard fabrics. The Clipper air-jet machine was shown weaving
14.5-ounce-per-square-yard denim at a speed of 1,000 picks per minute. Another Clipper with a
Jacquard was weaving a complex fabric with eight colors at 580 picks per minute with a
340-centimeter width from one beam. The machines maximum width is 360 centimeters. A new backrest
with low inertia reduces stop marks for very delicate fabrics.The Somet Telesystem Service (STS)
was another new development. It allows machines in Italy to be connected to Somet facilities
through the internet.Staubli showed all three types of shedding systems: cam, dobby and Jacquard.
The company showed a new positive cam motion series 1700 for weaving heavy fabrics at high speed.
It comes in two versions: the 1751 with no shed leveling device, and the 1761 with a shed leveling
device.A new positive dobby was also introduced. It is designed for high speed. It also comes in
two versions: the 2861 for 16, 20, 24 and 28 harness frames, and the 2871 only for 16 harness
frames. Both heads can be mounted low or on a superstructure. Staubli exhibited electronic Jacquard
heads in sizes from 72 to 12,288 hooks. The LX60 with 896 hooks was shown for the first time. Also
new for ITMA was the LX 1600. Its features include double lift with cam drive and coaxial shaft for
3,072; 4,096; 5,120 and 6,144 hooks.The company also showed heads with linear motion and integrated
understructure. These included the LX 3200 for 5,120; 6,144; 8,192; 10,240 and 12,288 hooks. All
these machines can be coupled together for wide looms. The LX 1690 and LX 3290 are designed to
weave all types of velvet. These machines can mix for two or three positions. The shed can be
adjusted to separate the shed for the ground from the shed for the pile.Another new machine is the
LX 2490 for carpet weaving. The same principle of the previous two machines is used here with the
exception of larger shed opening. This head can have 3,042; 6,720 and 8,064 hooks.One of the new
concepts Staubli is developing is the Jacquard head of the future in which no drive shaft from the
loom is needed. The Jacquard head has its own drive. A prototype version was shown.Sulzer Textil
recently announced its name change to indicate the unification of all different divisions of
Sulzer, Ruti and Nuovo Pignone.The G 6300 rapier machine is the first product after the merger
combining some of the features from Sulzers G 6200 and Nuovo Pignones FAST rapier machines. The G
6300 machine has a new drive system, that gives an industrial speed of up to 700 picks per minute.
The G 6300 has a maximum width of 360 centimeters and a maximum speed of 430 picks per minute at
that width.The companys G 6250 rapier machine represents a further development of the proven G 6200
concepts with a 10-percent increase in speed. Refinements were made in the filling yarn path to
reduce friction. It also has new electronics and a touch screen terminal. Other features include
new programming features for filling feeders and filling sensors, and a new electronic color
selector with eight colors for dobby and 12 colors for Jacquard machines.In projectile machines,
Sulzer showed the P 7150, which represents a speed improvement of approximately eight percent
(1,300 meters per minute for 390 centimeter width) due to a newly designed picking unit. A new
electric terminal is used to control filling breaks, projectile identification and basic
information.The P7MR3 (S360-N4-SP-D12) is a heavy-duty projectile weaving machine with increased
warp tension capability. The machine shown had a total warp tension of 6.5 tons weaving a filter
fabric with only a 6.5 kW drive motor.The P 7250 projectile machine was shown weaving a curtain
fabric with four different filling yarns. The machine has a special constant tension cloth take-up
system and a redesigned four-color unit.The P 7300 projectile machine was demonstrated as a
prototype to show its speed potential. The machine width was 390 centimeters weaving at a speed of
360 picks per minute. A new electronic and redesigned drive system with touch screen terminal was
shown on this machine.The L5300 air-jet machine was shown with a host of new features. At
190-centimeter width, the machine had a show speed of 1,200 picks per minute weaving high stretch
fabric and 1,100 picks per minute weaving 14.5-ounce-per-square-yard denim.The T4300, is the
air-jet version for terry weaving using swing reed. It has up to a six-color capability, and a
maximum speed of 540 picks per minute for a reed width of 250 centimeters.Sulzer showed two M8300
multiphase machines. The first was weaving print cloth with a show speed of 3,230 rpm (which is
equivalent to a 6,088 meters per minute rate of filling insertion). The second was shown weaving a
2/1 twill at a speed of 2,430 rpm (which is equivalent to 4,180 meters per minute). Both machines
were 190 centimeter in width. New Name For Water JetsToyoda Textile Machinery Inc. (U.S.A.)
for the first time at ITMA offered water-jet machines, under their name, as it succeeded Nissans
water-jets since April 1999.Toyoda showed three water-jet machines of the LW-600 series. These
machines had greater machine rigidity and reduced vibration, hence improved filling insertion and
fabric quality. Machine speed was increased by as much as 22 percent. The machine has a maximum
width of 210 centimeters at a top speed of 1,000 picks per minute. Improved nozzle design gives
better water concentration for critical styles such as polyester taffeta.Fabric quality is improved
because of the use of a feeder system with brake to reduce filling related defects such as kinky
filling. A double-pump system allows a wider range of filling yarns to be used. Start marks are
also reduced by the use of electronic let-off and electronic take-up.The design of the LW-600
series machines offers wider versatility to weave medium and heavy weight fabrics. This is made
possible by the multi-supported slay sword shaft, rigid machine structure, and higher warp tension
capability of up to 800 kilograms. Four color pick at will capability was shown for the first
time.Toyoda also exhibited air-jet looms with enhanced versatility of the JAT610 series, but they
will not be marketed in the United States. New DevelopmentsTsudakoma, the well-known Japanese
weaving machine manufacturer, showed both air-jet and water-jet machines.There were many new
developments for the air-jets. Highlights for these machines included air-operated, needleless
tuckers which eliminate mechanical parts; electronically activated filling cutter on the insertion
side; eight colors filling insertion with eight feeders; relay nozzles with a tapered hole; and
improved automatic pick removal system.Maximum width for these machines was 390 centimeters weaving
from one or two beams. The fastest machine exhibited by Tsudakoma was a 190-centimeter machine
running at 1,800 picks per minute weaving pongee fabric.Van De Wiele showed four types of carpet
and velvet weaving machines. The Carpet and Rug Tronic is a new generation of carpet weaving
machines with either two rapier (CRT82) or three rapier (CRT83) execution. In the double rapier
execution, this machine with a reed density of 320 dents per meter weaves carpets on a width of 4.2
meters at a speed equivalent to 300 picks per minute. The three-rapier machine increases the
production by 50 percent compared to the two-rapier machine.Van De Wiele also developed the
Plietronic PTX8400 Jacquard machine capable of weaving carpets with up to 12 color frames for these
machines. The Sisal Look Carpet weaving machine SLC83 is a three-rapier machine capable of weaving
sisal look carpets. These carpets have a structured pile surface with few colors.The Velvet Master
VMM22 is a double rapier face-to-face velvet weaving machine for plain and dobby velvet. The
harness frames are controlled by the Dobbytronic Dtr12. Van De Wiele showed their newest technology
in pile delivery; the servo-driven pile delivery. A servomotor drives each separate pile delivery.
This eliminates the use of gear wheels, which usually have to be changed. During weaving the pile
delivery can be changed to weave new designs with high-low effects or Jacquard-look designs. The
Velvet Master VMM32 is equipped with an electronic jacquard machine which controls both the pile
and ground yarns for weaving Italian velvet. More Than EverWest Point Foundry and Machine Co.
introduced and displayed more new products in Paris than at any show in company history. Products
for pre-wet sizing, filament sizing and large diameter beam winding capabilities were
emphasized.The Model 863-PW Size Box with accompanying size concentration control system displayed
the companys solution for precise pre-wet sizing. The concentration control system is applicable to
both pre-wet and non pre-wet.West Point also introduced its new Model 998 filament size box.
Features of the box included a new loading system for a larger immersion roll, independent
adjustment, load-cell monitoring on each end of the loaded rolls, Teflon-coated vat, and both PLI
and PSI loading display.The Model 950-A beam winder featured a delivery roll section and beam
winding section that provides the capability to wind up to 63-inch (1,600 mm) diameter loom beams
while having convenient waist-high access to the comb.

September 1999

Textured Yarn Association Elects 1999-2000 Officers

The Textured Yarn Association of America Inc. (TYAA), elected officers at is annual summer
conference, held recently in Myrtle Beach, S.C.John Amirtharaj, Cookson Fibers Inc., was elected
president. Charlie King, Wellman Inc., and Robert Howell Jr., Dillon Yarn Corp., were elected vice
president, technical.Jim McBride, Henkel Textile Technologies Inc., was elected vice president,
membership; Mark Hubbard, Wellman Inc., was elected vice president, publicity, publications and
archives; and Jerry Eskew, Day International, was elected vice president, conventions.Board members
are Emory Stiner, Burlington Industries; Tony Dotson, OMara Inc.; Richard White, MillikenandCo.;
and Chas Scott, Unifi Inc. Jerry King, MillikenandCo., will continue to serve as executive
secretary.

September 1999

Changing With The Times

Personal hygienic nonwovens play a role in most peoples lives on a daily basis. The need for a
waste-absorbent fabric that is not only disposable but also environmentally friendly has grown in
need over the past 50 years. The diaper, adult incontinence and feminine hygiene markets have grown
remarkably in the past few decades, but the past few years have seen a notable slow down in
technological advancements. Diapers

With consumers purchasing more than 15 billion units of diapers and training pants in 1997
and with around 70 percent of the world consumption of absorbent nonwovens in the diaper and
training pant markets, the need for the diaper industry to stay on top of the latest technological
trends is a given. One of the ways to stay competitive is by using the latest developments in
nonwovens to improve product needs.The key in developing a disposable baby diaper is creating a
product that will absorb a maximum amount of moisture while creating little or no irritation to the
skin. It should also be able to prevent contamination of surrounding areas, such as clothing, while
at the same time being environmentally friendly when disposed.The North American coverstock
consumption, in which the diaper industry accounted for approximately 80 percent, was approximately
175,000 tons in 1997 according to INDA (the Association of the Nonwoven Fabrics Industry). The
consumption of nonwovens in a diaper is found throughout. This includes the topsheet, backsheet,
leg cuffs, in the absorbent core and, to a lesser, degree in waistbands and stretch panels.The
majority of nonwoven fabrics used in the topsheet and backsheet are thermalbond or spunbond
polypropylene and SMS (spunbond/meltblown/spunbond) polypropylene composites. Elastomeric nonwovens
and SMSs are also used in the leg cuffs.The past few years have seen a decrease in the use of
wet-laid cellulosic wadding in the absorbent core and an increase in the use of a super-absorbent
polymers. Intense competition in the 1990s led to a saturated market and a decline in price. This
also coincides with the maturing of the North American market.While the addition of what the
industry calls bells and whistles, items that provide aesthetic changes but no real structural
differences, have become increasingly popular, there are several structural areas in which
innovations are taking place.Innovations are taking place in the topsheet, absorbent core,
backsheet and leg barriers to create an even dryer environment for the babys skin and creating a
diaper that has zero leakage. Design developments continue to improve these characteristics, while
at the same time creating a smaller, more efficient diaper.These innovations, along with the
continuing use of bells and whistles must be done with no increase in cost to the consumer. This is
proving to be a great challenge for the industry.One aspect that is creating optimism is the
increasing amount of products being sold in Latin America. This is a blossoming market that, while
currently only 20-percent saturated, saw an increase in consumption from 500 million units in 1994
to approximately 2.9 billion units in 1997 according to International Nonwovens Consulting
Inc. Adult IncontinenceAdult incontinences global market for nonwoven coverstock is
approximately 14 percent. However, with the North American population getting older on the average,
the often forgotten about adult incontinence market, with a U.S. market of over $1.1 billion, is
poised for a steady increase.It is estimated that approximately 19 million North Americans are
incontinent. Of those, approximately 80 percent are female. The percentage of people with
incontinence problems increases with age.It is estimated by World Bank that the U.S. population
between the ages of 50 and 59 will increase from near 25 million in 1995 to approximately 41
million in 2010, while the 60 to 69 group is expected to increase from 20 million in 1995 to almost
29 million in 2010.Currently, products are being offered for several different levels of
incontinence, ranging from light to full incontinence and from pads to briefs. These products lag
behind products designed for feminine hygiene and baby diapers in technological advances, product
thinness and education.With the introduction of new super-absorbent polymers, along with spunbond,
thermalbond, elastomeric and SMS enhancement, the absorption of higher volumes of liquid is
improving. Feminine HygieneThe most developed absorbent market in the world, with a worldwide
penetration that will reach 33 percent by 2000, according to John R. Starr Consulting, is the
feminine hygiene market. It is estimated that the worldwide market is near $11.6 billion.Feminine
hygiene products, which include tampons and sanitary napkins, must be able to absorb and retain
menstrual fluid and/or provide non-menstrual protection for more general personal hygiene.In the
early 1980s, Toxic Shock Syndrome (TSS), caused by the improper use of super-absorbent tampons,
created a drastic decrease in the use of tampons. From that point on, sanitary napkins have
dominated the market with approximately 83 percent of the worldwide feminine hygiene market in
1997, according to estimates of John R. Starr.New trends in nonwovens are beginning to effect the
sanitary napkin industry in a positive way. Sanitary napkins are seeing an increase in the use of
elastomeric and SMS fabrics for improved absorption. There has also been an increase in the use of
air-laid and meltblown nonwovens. As with other related fields, the use of super-absorbent polymers
in an absorbent core has been dramatically increasing.The tampon market is much stronger in
developed nations, such as North America and Europe, than in the rest of the world. This is partly
due to the 30-percent market loss caused by the TSS scare. Tampons are beginning to see a worldwide
increase as they begin to find a larger market in developing nations.Tampons are produced from
carded cotton and rayon fibers or a combination of cellulosic fibers. This absorbent core is
covered with a lightweight nonwoven. Current types of tampons being produced include a grooved
cotton wool roll, a formed stitched blanket and a two piece fleece, in which the top expands more
than the bottom. The tampon industry is slowly becoming less reluctant to use man-made fibers and
coatings, as it is still haunted by TSS. Currently there are new developments taking place within
the industry, including anatomically shaped products to reduce leaking, new microfiliment to be
spunbonded for the topsheet material and a more efficient absorbent core.

September 1999

Interface Chooses Shell Corterra For New Solenium Flooring System

Interface Inc., Atlanta, is using yarns made with Shell Chemicals Corterra Polymers to produce its
new Solenium resilient textile floorcovering.According to Interface, this revolutionary flooring
combines the wear and maintenance properties of vinyl with the style, comfort and other benefits of
carpet.Solenium comprises an impermeable polycarbite urethane cushion backing, a bond coat and a
fiber layer. The fiber is made from extruded Corterra, the trade name for polytrimethylene
terephthalate (PTT), a thermoplastic that can be spun into fibers and yarns that are hard wearing,
inherently stain resistant and extremely easy to clean.
(See Quality Fabric of the Month, ATI August 1999).The Interface backing provides a
moisture barrier that liquids cannot penetrate, the company says. Because of this, the flooring can
be cleaned like linoleum or tile with warm water. Under normal indoor conditions, the Corterra
Fibers portion will dry in less than one hour. Interface estimates that the ease of cleaning will
reduce maintenance costs by as much as 40 percent.The flooring also has an anti-microbal ingredient
to combat bacteria, a feature that is unique in the floorcoverings industry.John McIntosh, director
of business development for Solenium, said that the new carpet could open markets that have not
been traditionally strong for commercial flooring manufacturers, including schools and health care
facilities.When Interface set out to create a whole new category of floorcovering, there clearly
was only one product on the market that met all their specifications, Corterra PTT, said Phil
Dalton, vice president, Corterra Polymers. The Shell PTT has a durability that is equal to or
better than that of other resilient flooring. It has inherent stain resistance, which is far better
than nylon, which is more likely to stain. It accepts a wider array of dyes and pigments and it
holds colors better. And it has the potential for recycling, once recycling programs are
established.McIntosh said: We believe it’s the most exciting thing to happen to the flooring
industry in more than 25 years.”The availability of new materials and technology lets us sell a
solution, not just a product. Solenium provides the durability and resilience of linoleum or sheet
vinyl covering and the practicality, comfort, safety and aesthetic feel of carpet.”According to
Dalton, Corterra Polymers are also well suited for the apparel, automotive and industrial fiber
markets.

September 1999

U S And European Textile Industries Urge Government Action

Leaders of the textile and apparel industries of the United States and the European Union (EU)
recently announced they have agreed to work with their governments to increase access to markets
around the world.Meetings took place recently in Brussels, Belgium with representatives from the
American Apparel Manufacturers Association (AAMA), the American Textile Manufacturers Institute
(ATMI) and the European Textile and Apparel Organization (EURATEX).World trade in textiles and
apparel is characterized by unacceptably large imbalances in market access conditions, said Jean de
Jaegher, president of EURATEX and chairman of Marzotto SpA. Countries such as India, China, Brazil
and Egypt, as well as others, have created tariff and non-tariff barriers that keep their markets
essentially inaccessible.Jim Jacobsen, chairman of AAMA said: Before negotiations begin on a new
WTO (World Trade Organization) Round, we ask our respective governments to move quickly to get all
countries to fully implement their commitments made in the WTO Agreements reached in the Uruguay
Round.We also recommend that further liberalization in the proposed new WTO Round of negotiations
should result in increased market access so that trade can actually occur among all WTO members on
the basis of strict reciprocity.India was cited as an example of a country whose market is
essentially closed as it imposes tariff rates of 40 percent or more on nearly all textile and
apparel products, as well as five additional import duties and taxes. India also prohibits many
imports or refuses to grant licenses for imports.China was also cited as a closed market. Doug
Ellis, ATMI president and CEO of Southern Mills Inc., Atlanta, said: If China expects to become a
member of the WTO, it must make major reforms in its textile and apparel trade.Real access to
Chinas market by all WTO members is absolutely essential. Measures must also remain in place to
prevent China from damaging markets with a flood of imports. Simply put, Chinas promises are not
enough.The three organizations also agreed to the following: If a new round of trade talks is
launched, objectives should focus on obtaining equitable conditions of market access for textiles
and apparel. An acceptable outcome to those negotiations must provide for the dismantling of trade
barriers so that real trade can occur. The United States and EU should not trade off their textile
and apparel tariffs for other negotiating objectives, and they should not make any concessions
until other countries have fulfilled their previous commitments. EURATEX, AAMA, and ATMI agreed to
cooperatively monitor trading practices throughout the world and work with their respective
governments to end practices that violate agreements.

September 1999

Sponsors