The Old And The New

By Virginia S. Borland, New York Correspondent The OldandThe NewItalian knitwear and French laces represent divergent technologies for 21st-century fabrics. 

As modern technology creates faster, more efficient machinery that eliminates production steps and labor in the manufacture of fabrics and apparel, there still are some industries that rely on old methods and hands-on craftsmanship. In this report,Textile World looks at two successful companies; one committed to the best of the 21st century, the other relying on 19th century looms and hand labor.Looking toward the future, the Italian company Marioboselli Jersey S.p.A. is using the latest computerized equipment to knit and produce apparel selling under the labels of leading names in the fashion industry. Complex combinations of yarns and patterns can be knitted into a single garment.A holdover from a prior era is French lace producer Solstiss, which maintains nineteenth-century looms and employs highly skilled workers to create laces sold in 70 countries. Eighty-five percent of the cost of the companys fabrics is in labor.Both companies are medium-sized, family-run and diversified. Marioboselli produces yarns, fabrics and garments. Solstiss is a combine of four separate lace producers.  Forerunner Of The CenturyMarioboselli Jersey was founded by Mario Boselli in 1973 as an adjunct to the yarn company Torcitura Carlo Boselli, which his father, Carlo Boselli, started in 1956. The family history in the silk business dates back to 1573. Today the Boselli family owns three companies: Marioboselli Holding; Marioboselli Yarns; and Marioboselli Jersey. Mario Boselli is president of the holding company. His other involvements in Italian textiles and fashion are so vast he is considered to be the dean of Italian fashions. Mario Boselli is president of Camera Nazionale della Moda (the organization that handles everything concerning Italian fashion). He is on the Board of Directors of two major Italian banks, is a member of the Board of Directors of the Italian textile company Ratti, and serves on the Board of DMC of France.Annual sales from all Marioboselli divisions amount to about $60 million. Yarns account for 60 percent, of which about 30 percent are exported, mainly to other European countries.Today, Marioboselli Yarns is headed by Carlo Boselli, a son of Mario Boselli and grandson of the founder. There are four mills in Italy and one in Slovakia. For apparel, the company spins silk, cellulosic, man-made and blended yarns. There are natural and dyed yarns, twisted yarns, air-jet textured continuous yarns and a lot of stretch yarns. In the home furnishings area, there are cellulosic and man-made twisted, up-twisted, textured and fancy yarns. Some are flame-retardant. Yarns for technical end-uses include Kevlar® and carbon fibers.

Federico Boselli, another son of Mario Boselli, is president of Marioboselli Jersey, a company that has four divisions. In addition to knitting, the Albate Division dyes knitted and woven fabrics. The Area Division produces knitted garments. The Linea X Division was launched in September 2001 to produce seamless garments.Marioboselli Jersey is a major knitter of crepe and matte jersey, both in silk and in cellulosic fibers. Novelty and innovative knitted fabrics are developed each season for high fashion, activewear and the youth market. Sales are worldwide, with half of the companys total production exported to other European countries, the United States and Japan (See Comfort, TraditionandProtection, TI, December 2001).Federico Boselli describes the concept behind the new Linea X Division as the ready garment concept. Apparel is created directly from the yarn, avoiding the cut-and-manufacture process, thus saving all of the production costs and reducing delivery time.Garments are produced on new Santoni machines. Marioboselli is the first to have this equipment. According to Federico Boselli, the new Santoni machines can do more than previous ones. They are able to create complex fabrics and garments that have no lateral seams or final hems. All is computerized.The software is the same as with other Santoni machinery, said Federico Boselli. The difference is in the way the yarn goes into the machine and how it is used. Linea X is making apparel knitted in silk, cashmere, wool, and other natural and man-made fibers and blends. Currently the company is using Meryl®, Elitand Bemberg® cupro yarns.The Santoni equipment is able to turn out garments using a combination of yarns and patterns, from double knits to jacquards, all in a single garment. It can produce a single, separate garment or make continuous, connecting garments. Linea X is making dresses, skirts and tops.Marioboselli has one single and one double Santoni machine, each with three cylinders of differing sizes. The machines are producing apparel designed by Hugo Boss and other leading fashion names, and for Area, Mariobosellis own fashion apparel division. French Lace The Old Way

Since the middle of the 19th century, Caudry, in northern France, has been the production center of fine machine-made lace. Prior to the first mechanical production, lace was a highly skilled, labor-intensive product that could be afforded only by the very rich. It was so valuable it became a form of currency and was included in noble families lists of valuables, along with jewels.In 1812, when John Leavers invented a machine in England that could produce lace, not only did the cost of lace fabrics drop tenfold, but the demand for his machine well exceeded the supply. Because export of this equipment to France was illegal, it was smuggled part-by-part into Calais. Some of it was reassembled in Lyon, the silk center of France; some found its way to Caudry, then a textile center for linen and cotton. Leavers machines were set up individually in homes and barns. In 1867, there were 147 machines in Caudry; by 1914, there were 600. Until World War I, the lace industry in France was a cottage industry, with weavers bringing their cloth to market to be sold. Lace stayed in fashion until the 1960s, when styles changed to simple, unadorned silhouettes. Lace mills shut down, and Leavers machines were no longer produced.Today lace is back in fashion. The French lace industry is centered in Caudry; narrow lace is produced in Calais; none is made in Lyon. There are only a handful of mills still in operation that have Leavers machines. Of those remaining, 95 percent are located in Caudry.

Solstiss, a major name in quality lace, was formed in 1974 by four separate lace weavers in Caudry. Each company has its own production facilities; they share administrative offices in Caudry and sales offices and agents in major cities around the world. Total annual sales volume is around $20 million. Ninety percent of its sales are outside of France. Italy is the major export nation. Twenty-five percent comes into the United States.The Solstiss combine has more than 80 Leavers machines. Ninety-eight percent of production goes into apparel, and a small portion is sold for home products, primarily for table top. With the unavailability of new Leavers machines, the Solstiss group is purchasing derelict lace factories, enabling it to have replacement parts for its old equipment.Lace weaving is done the same way it was 150 years ago, with a few modern improvements. If a thread breaks, the machine stops automatically. Leavers machines weave jacquard lace, using a double warp. Each machine produces about 20 yards of fabric per hour. Lace is sold by the piece, which is 4.5 to 5.5 meters, depending upon the length of the machine. Standard width is 36 inches.Because the machines are old, they are treated with graphite to keep them in working order. This turns the lace a gray color, so it is generally washed before dyeing. All Solstiss lace is sent to Calais to be washed, bleached, dyed and framed. It comes back to Caudry to be very carefully examined. Any flaws are corrected by hand. Threads of dyed lace are carefully taken from the selvage of each piece for repairs.A lot of Solstiss lace is embellished. Embroidery is applied in Caudry, and most of the bead work is hand-sewn in India. Designs are created in Caudry. More than 60 new beaded patterns have been designed for Fall 2002. Each can take as long as one month to create.Each member of the Solstiss group has a specialty. All are third- and fourth-generation mill owners. Henri Beauvillain, who heads Ets. Edouard Beauvillain S.A., weaves 9- and 10-point lace, some of which is embellished. He has 10 Saurer embroidery machines.The finest lace, 12-point, is produced by Ets. Ledieu Beauvillain. Roger Ledieu is managing director. His firm owns 20 Leavers machines. Ets. Victor MachuandCie. produces less intricate designs using 30 Leavers machines. Joel Machu is managing director. At Ets. Robert BelotandFils, there are 10 Leavers machines, four Tashima computer-guided embroidery machines and six Cornelli machines that are hand-guided to stitch ribbons and sequins onto lace.According to Frans Damide, president, Solstiss Inc., New York City, the price of a piece of lace goes from $20 to $800 in the United States, depending on the embellishment. In addition to fabrics, Solstiss produces trimming lace. There is an enormous inventory, so deliveries of trimming lace are fast. Sample orders of new designs are completed in from six to eight weeks. In the United States, Solstiss maintains offices in New York City and in Los Angeles.

Joel Machu, managing director, Ets. Victor MachuandCie. (left) with Frans Damide, president, Solstiss Inc.Janurary 2002

Stretch Challenge

By John E. Luke Stretch ChallengeBattered but resilient, the spandex industry looks ahead. Several years ago, Textile World (then called ATI) looked at domestic spandex markets under the punned title, The Silent Spring, with appropriate approbation and deference to Rachel Carson (See The Textile Industrys Silent Spring, ATI, June 1998). Last year, TW (as Textile Industries) published an investigation and quantification of the current spandex market (See Spandex Revisited, TI, May 2001).In light of several recent developments in the U.S. market, i.e., strategic changes by several domestic producers, it seems appropriate to revisit spandex and explore the status of several of the major players. It probably is appropriate, also, to comment on growth opportunities for spandex producers and their textile mill customers.The domestic spandex industry is battered by global competition, hammered by inexpensive (read: cheap) imports of fibers, fabrics and garments and has had to suffer the bankruptcy and sale of one domestic competitor and the open-secret availability for sale of another. Despite these travails, the industry looks to better days and is investing in products and people to support increased fiber distribution.The MarketTable I details the history of world spandex distribution and the latest estimate of the current size and shape of the world spandex market. Upwards of 35 multi-plant participants in near and far-flung areas of the globe make up the global spandex industry. It should come as no surprise to even casual textile watchers that announced capacity additions virtually have doubled Asian capacity in the past five years.From the introduction of spandex fibers in the late 1950s, 30 years passed before world consumption exceeded 50 million pounds. By 1985, DuPont Lycra® controlled 80 percent of spandex distribution, and marketing focused on replacing scarce and expensive rubber yarns in lingerie fabrics, girdles and the cuffs of mens over-the-calf dress hosiery. Utility equaled use. In a first address to fashion, spandex was added to womens designer full-length support hosiery. Since the mid-1980s, profound changes have rocked world textile and apparel markets Third World labor costs, the Asian currency flu and forces unleashed by the Baby Boomer social revolution. Aging Baby Boomers, the oldest of whom turned 40 in the mid-80s, sought casual lifestyles supplemented by exercise to tone bodies confined to the office in a relentless pursuit of wealth. Exercise begat tights, T-shirts, biking shorts, sweatshirts and leotards, all of which were demanded in the latest styles and colors. Spandex/nylon combinations fit the bill, and previously utilitarian garments moved onto the fashion stage. Casual included exercise clothes in the supermarket, adding fashion to utility. Spandex usage rose at an 11-percent compounded growth rate to more than 150 million pounds in 1995, sliding to a 7-percent rate and 211 million pounds by 2000. Utility was overwhelmed by bright-fashion body-hugging tights, bike shorts, leotards, swimsuits or opaque/textured stockings under a short skirt designed to display well toned/exercised legs. Toddlers were clad in disposable diapers that included spandex leg and waist bands to eliminate/minimize leakage.

The Players: RadiciSpandexRadiciSpandex is practically a new player in the market. The turbulent history of Globe Manufacturing has been replaced by a lean, structured approach by the Radici Group, a major Italian fiber, fabric, chemical and machinery manufacturer. Among its diverse product offerings, Radici produces warp-drawn nylon for warp knits. The company considers spandex a natural addition to its current product mix. The former Globe dry-spinning plant in Fall River, Mass., has been closed and all products successfully transferred to either Gastonia, N.C., or Tuscaloosa, Ala. The company has installed a new management structure designed to be responsive to customer requirements. The new organization is fueled by two new operational groups. Product managers for fashion and performance uses are supported by a series of product performance groups that empower line employees. Performance groups include representatives from technical service, process engineering, maintenance, research and development, and product development, all of whom acquire external (customer) responsibilities in addition to daily in-house duties. The company feels this structure offers line managers accountability for product/customer performance and opportunities to learn the details of customer development and service.

Several new products and services have been brought to market. In products, S-45 is a high-temperature-resistant yarn designed especially for use in polyester blends, particularly microdenier polyester, where the need for high-temperature dyeing has limited industry access to bright and/or deep shades. The company feels that S-45s 265°F stability will help make it the elastomeric of choice in active- and outerwear.Radici also is exploring expansion of its Supplier Managed Inventory (SMI) program, which assists customers in managing raw-material inventory. In this program, Radici and customer-coordinated just-in-time efforts ensure the customer never experiences a stock-out and Radici makes to schedule and delivers to the customer mill as needed. Scarce capital resources are saved at Radici and by the customer. DuPontWilmington, Del.-based DuPont still is the largest spandex producer in the world. It maintains a branded philosophy but with a new market-directed twist. In October 2000, DuPont recombined five decentralized fiber divisions into DuPont ApparelandTextile Sciences (ATS), putting apparel, home and related businesses into a single unit providing integrated marketing and technology platforms. New brand structures are replacing traditional brand strategies focusing on molecules. For example, no longer is Lycra® limited to elastane. In its new incarnation, Lycra sets standards of comfort, fit and freedom for customers. As DuPont said in announcing the new branding strategies, With this new model, DuPont brands [can] be sourced from a variety of fiber choices as long as the final product delivers on the brand promise and meets newly modified quality certification standards. The brands all registered trademarks of DuPont and their roles in the revised brand portfolio are:Lycra comfort, fit and freedom;Coolmax cool, dry comfort;Tactel fashion and style in ready-to-wear;Supplex cottony-soft and quick drying comfort;Cordura durability and resistance to wear;Thermolite lightweight warmth and comfort;Home Products Quality Seal customer home fashions assurance.DuPonts brand strategy is built on close relationships with direct customers to provide the proper material at the right time. To enhance the product side of the new brand model, ATS recently announced fiber T-400, a material combining stretch and recovery properties superior to textured yarns and adding dimensional stability, easy care and chlorine resistance. (See FW News, TI, November 2001). Companies using the new material and meeting performance standards for Lycra will be eligible to label the fabrics as containing the new generic designation, LycraDP0002.Products are in development and introduction at mills such as Burlington CasualWear, Burlington PerformanceWear, SAIC and Milliken.

“What do you look for in a great pair of jeans” Dupont’s new advertising campaign promoting Lycra® – includes this image featuring THEORY jeans made with 2-percent Lycra. Other PlayersCompetition in the United States is not among domestic producers. It is between the investment demands of industrialized economies and those of cash-hungry, surplus-labor-driven developing economies of Asia. As seen during the Asian currency crisis, once a developing economy decides to compete, market logic appears to evaporate. It is important not to lose sight of quality and service, but some prices are so low as to overpower standard defenses. No evidence points to reduced import pressure in the immediate future. It is obvious that several countries in Southeast Asia have embarked on a building binge apparently aimed at controlling world fiber/fabric/garment industries. Whether by accident or design, either scenario leads to the same conclusion. The gamble is so large and so demanding of cash that turning off the international spigot is virtually impossible.In the interest of broad market coverage, several offshore manufacturers were interviewed to gain a perspective on their plans for U.S. competition. Frankly, the last thing the domestic spandex market needs is another source, but given the choice, a programmed competitor is preferred to some of the opportunists that have demolished domestic price and product strategies. Fillattice, Italy, is a relatively new player in merchant yarn sales in the United States. Represented by an ex-Globe employee, the company announced it intends to become a permanent supplier in the United States. Historically, Fillattice among the top six world suppliers, according to the company sold merchant yarns into Europe and penetrated the United States with tricot fabric aimed at swimwear. The companys denier mix is quite broad, although it is much larger than the company needs to satisfy its primary target of apparel.Korea-based Hyosung, also represented by an ex-Glober, is interested in the U.S. market to expand distribution and gain entry into North American Free Trade Agreement (NAFTA) preferences. This comment is not intended to be critical but, rather, to point out an aberration in trade law. Under the NAFTA rules of origin, de minimis quantities (less than 7 percent by weight) of imported spandex in a fabric produced in a NAFTA country qualify for NAFTA preferences among NAFTA participants. This di minimis exemption does not exist in the legislation establishing the Caribbean Basin Initiative (CBI) (H.R. 434), thanks to serious objections by DuPont before passage of the bill. The CBI appears to be off-limits, but NAFTA is not for those fabrics that feature comfort properties with less than 7-percent spandex. Looks like the NAFTA door is open to Hyosung and other Asian importers. ConclusionSpandex presents opportunities for more than the producers of the fiber. Specifically, there are opportunities for the production of fabrics that address the new style/living paradigms of the aging Baby Boomer and his following generations, X and Y. Casual is in, comfortable and casual are style and utility cousins. Full-length hosiery and pantyhose are out, bare legs and half hose are in, T-shirts are the province of Asian production, sweats are out, dress-up casual is in. And so it goes. Casual Fridays are expanding to casual weeks but with a difference: it is a dressy/dress-down casual attitude lending itself perfectly to spandex-containing comfort fabrics and garments made on new wide looms by U.S. weavers, finished in U.S. plants and cut and sewn in NAFTA or CBI facilities for distribution in the largest market in the world. Editor’s Note: John E. Luke is owner of Five Twenty Six Associates Inc., Bryn Mawr, Pa., a consulting firm specializing in strategic marketing and operations facing textile fiber and fabric manufacturers. He is also a professor of textile marketing at Philadelphia University, Philadelphia.January 2002

Micro Air Presents TM 1000 TaskMaster

Micro Air Presents TM 1000 TaskmasterWichita, Kan.-based Micro Air Clean Air Systems offers a new, portable TM 1000 TaskMaster for maintenance and air pollution control in shops and plants. The base unit includes a lift-off attachment connection. No tools are required, and attachments can be changed rapidly, according to Micro Air. Among the attachments are: articulated source capture arms in assorted sizes; dual articulated arms for use by two operators; a downdraft table; a backdraft hood; and a long-reach flexible hose with hood. Applicable activities include gluing, painting, cutting, grinding and welding, and others.The TaskMaster can be plugged into a 120-volt (V) single-phase outlet. Optional plug-ins to 208/230V and 460V three-phase outlets are available. An efficient high-capacity motor blower assembly provides flows of 1,000 cubic feet per minute.Dual cartridge filters are cleaned by the companys Roto-Pulse high-efficiency cartridge-cleaning system. Filter options include HO Spunbond cartridges, HEPA 99.97-percent afterfilters to control minute particulate and activated charcoal modules to control odor.January 2002

VF Announces Job Cuts Plant Closings

VF AnnouncesJob Cuts, Plant ClosingsVF Corp., Greensboro, N.C., is cutting its U.S. work force by
13,000 people and closing more than 30 plants as part of a restructuring plan that aims to
eliminate low-margin operations and improve the companys earnings by $115 million annually.The job
reductions represent 18 percent of VFs work force. Approximately 9,000 of the eliminated jobs will
be replaced by production offshore.The plant closings represent cut-and-sew operations for Wrangler
jeans, Vanity Fair underwear and other apparel items. These items will be manufactured in Mexico,
Central America and the Far East. In addition, the company will cease manufacturing Jantzen
swimsuits, private-label sweat shirts and T-shirts, and uniforms for the high-tech industry. Moving
forward, VF will focus on its core businesses of underwear, jeans, outdoor apparel and licensed
apparel; and on acquisition of new businesses.
January 2002

WTO Will Negotiate Textile Issues


W
hen the World Trade Organization (WTO) launches a new round of international trade
negotiations January 28 in Geneva, three issues of major importance to textile industries worldwide
will be on the table. They are: an effort by the less-developed nations, led by India, to speed up
removal of textile and apparel tariffs now due to expire in 2005; reductions in textile and apparel
tariffs; and revisions in trade remedy laws, suchas anti-dumping and countervailing duties.

While the Bush administration has steadfastly said it will not agree to any speed-up for
removal of quotas, the issue remains on the table and is of concern to U.S. manufacturers. The
question of how to address tariff reductions is wide open at this time.

Many in the WTO would like to see an across-the-board percentage cut in tariffs, but the
U.S. industry contends that would not be fair, as many countries currently have tariffs ranging as
high as 70 percent, while U.S. tariffs average 13 percent. Industry representatives are urging U.S.
negotiators to resist any tariff cuts and focus instead on the duties that other nations levy on
imports. Retailers and importers of textiles and apparel would like to see all tariffs removed
everywhere in order to encourage freer trade.

In a statement regarding trade issues, President George W. Bush said: “I will insist that we
press open foreign markets for our textile products as a part of future trade agreements, and that
our trading partners comply with the rules of our existing arrangements. In short, I intend to
ensure that the interests of our textile industry and workers are at the heart of our trade
negotiations.”


FTC Issues Warning On ‘Made In USA’ Labeling


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The Federal Trade Commission (FTC) has issued a “Consumer Alert” warning consumers, retailers and
manufacturers that unscrupulous textile and clothing manufacturers may take advantage of the wave
of patriotism following the September 11 terrorist attack and mislabel their products “ Made in
U.S.A.” The FTC warning says consumers are seeking products that are “Made in U.S.A.” with the
expectation that the claim is “truthful and accurate.” There is no law requiring manufacturers in
general to disclose U.S.

content, but many do so for marketing purposes. However, in the case of textiles and
apparel, there is a law requiring labels on every product to state where the product is
manufactured. The textile labeling act is quite specific in that all U.S.-made products have to
have a “Made in U.S.A.” or equivalent phrase; products made in the United States of imported
materials must so state, and products made in part in the United States and partly abroad must
identify both countries.


More Textile And Apparel Quotas Dropped


The third phase of the 10-year phase-out of textile and apparel quotas going into effect
this month lifts restrictions on a verity of yarns, fabrics, made-up goods and apparel. Products
now free from import quotas include: some textured and non-textured filament yarns, man-made fiber
staple yarns and some silk yarns; knit fabrics, wool tapestry fabrics and glass fiber fabrics;
made-up goods, including luggage and some table linens, non-terry towels and blankets; and apparel
products, including brassieres, robes and dressing gowns. Details, including specific product
categories, are available on the Office of Textiles website:
http://otexa.ita.doc.gov/fedreg/finaslfr.stm.


Textile Industry Gets More Promises From Bush On Trade


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The U.S. textile industry and its supporters in Congress have extracted a far-ranging, nine-point
commitment from the Bush administration to address international trade issues that are contributing
to the industry’s severe economic problems. Letters from Commerce Secretary Donald L. Evans to
members of the Congressional Textile Caucus say President Bush recognizes the “competitive
challenges” facing the industry and promises to work closely with members of Congress “to level the
playing field for our industry internationally.” The program outlined by Evans says the
administration will:

1. Work aggressively to pursue the opening of foreign markets to U.S. textiles and apparel
in any future trade agreements, making reciprocal market access in the textile and apparel market a
priority in trade.

2. Place high priority on enforcing existing trade agreements and closely monitor foreign
textile

trade barriers.

3. Resist efforts on the part of some developing countries to accelerate the textile quota
phase-out now scheduled to be completed by 2005, noting that the Agreement on Textiles and Clothing
covering quotas was carefully balanced to provide the U.S. industry with a gradual transition to
eventual removal of all quotas.

4. Help U.S. textile companies take advantage of the benefits of U.S. tariff preference
programs, including the Caribbean Basin Trade Partnership Act and the African Growth and
Opportunity Act. This will emphasize requirements to use U.S.-manufactured yarn and fabrics.

5. Conduct market promotion programs with a variety of trade shows, seminars and other
events under the Commerce Department’s Export Promotion Program.

6. Combat illegal textile transshipments by strengthening customs enforcement both under
U.S. Customs laws and in connection with any future trade agreements, ensuring that they include
clear and enforceable rules of origin.

7. In connection with the administration’s program to assist Pakistan in return for its
support of the anti-terrorist program, to work with Congress to minimize the impact of any such
efforts on the U.S. textile and apparel industry.

8. Expand the Trade Adjustment Assistance Program to better address the needs of textile and
apparel workers who lose their jobs as a result of international trade.

9. Enforce anti-dumping and other trade remedy laws generally and on behalf of the textile
industry in particular.

While the Evans letter outlines a comprehensive approach to addressing textile trade issues,
much of what is contained in the letters depends on just how diligent and effective the
administration will be in following through on its promises and to what extent Congress will go
along with them.


OSHA Agrees To Reporting Changes


An agreement between the National Association of Manufacturers and the Occupational Safety
and Health Administration (OSHA) to modify new reporting rules, which go into effect this month,
incorporates some changes supported by the textile industry. Key among the changes is an agreement
that during the first 120 days after January 1, OSHA compliance officers will not issue citations
for violation of the new rules if employers can demonstrate they are making a good-faith effort to
comply. OSHA also agreed to clarify its definition of work-related injuries. The agreement does not
affect OSHA’s earlier decision to delay implementation of three other provisions of the rule for at
least a year. Those provisions include criteria for recording work-related hearing loss, the rule’s
definition of musculoskeletal disorders and the method for reporting such disorders. Additional
information about the new reporting rules is available on OSHA’s website: www.osha.gov.


Editor’s Note: Blending the best of Textile Industries and Textile World, the new Textile World
will continue to publish James A. Morrissey’s Washington Outlook column.

Accredited by the U.S. Congress Periodical Press Association, Morrissey has reported
extensively on Washington developments affecting the textile industry for more than 30 years.


January 2002

Bowling Green Spinning

Winding And TwistingBy Jim Phillips, Executive Editor Bowling Green Spinning
Investing for flexibility in the combed-cotton ring-spun market In an era in which
the most common comments about textile manufacturing in the United States tend to be moans about
business conditions and the continuing siege by imports, a few companies are quietly adapting to
the requirements of the world marketplace and positioning themselves to take advantage of available
opportunities.Certainly, some of these companies are large Fortune 500-sized enterprises, the names
of which are household names throughout America. But many are relatively small, family-owned
businesses that focus on innovation and the flexibility to be nimble-footed in production, delivery
and service. Bowling Green Spinning Company, a one-plant, combed-cotton ring spinner in Bowling
Green, S.C., is just such an operation.A walk through the Bowling Green plant, which is located a
few miles south of Gastonia, N.C., reveals an operation that has an eye for efficiency and
effectiveness. The plants venerable roving and spinning frames models from Saco Lowell, Whitin and
Zinser have been meticulously maintained and upgraded over the years. While not the latest in
high-technology yarn-prep machinery, the equipment more than adequately addresses the needs of
Bowling Green Spinning and its customers. But where the company really shines is at the beginning
and end of the yarn-manufacturing process. It is in these areas that Bowling Green has invested
considerably over the past few years and can be considered as high-tech as just about any plant in
the country.  Staying On Top While Keeping In LimitsOur sole product is combed cotton,
ring-spun yarn, said Daniel S. LaFar III, president of the company. We have carefully maintained
and upgraded our machinery over the years, and we feel it provides us with exactly what we need at
the moment. We have looked at other spinning options, but we felt that our objectives were better
served by focusing on other areas of the process.Indeed, when LaFar and his father, LaFar
Industries Chairman, Dan S. LaFar Jr., examined the production process from top to bottom, they
came up with a clear-cut plan that would modernize the plant within the limits of the companys
budget and provide the necessary improvements to keep the company on the cutting edge of
quality. 

Daniel LaFar III (left), president, and Dan LaFar Jr., chairman, have made flexibility the
cornerstone upon which the success of Bowling Green Spinning Co. is built. The primary
objective of the company is to be highly flexible in order to maintain the capability of meeting
the demands its customers. The bulk of Bowling Greens product line is used in the knit apparel
market, and the companys yarn is prominent in the offerings of some of the worlds foremost names in
fashion.If there is a word that describes our company, its flexibility, the younger LaFar said. We
decided to focus on a specific area of competence and serve that market to the best of our ability.
That enables us, within the framework of our core competency, to be as flexible as possible in
meeting the needs of our customers. We feel like trying to be all things to all people would be a
weakness for us. It would cause us to spread ourselves so thin that we could not adequately serve
the market we serve best.To that end, the company, over the past few years, has divested itself of
a rayon operation and discontinued open-end spinning.When we looked at upgrading machinery, it
became apparent that our needs and those of our customers would best be served by looking at the
front and back of the process. So we have concentrated on opening and winding.We havent
over-leveraged ourselves, LaFar said. Weve upgraded a little at a time. Obviously, we would like to
upgrade the whole plant overnight, but prudence demands otherwise. Opening And Winding
Upgrades

The first step of the process was upgrading opening and cleaning equipment. Bowling Green
installed a Cleanomat CVT system from Charlotte, N.C.-based American Truetzschler Inc., as well as
a Truetzschler Dustex DX dedusting machine.We eliminated about five steps in the opening and
cleaning process with the installation of the equipment from Truetzschler, LaFar said. We felt like
we had been throwing away a lot of good fiber, so it made a great deal of sense to upgrade and
become more efficient in this process.In winding, an older series of machines was replaced by new
Orion-series winders from Charlotte-based American Savio, part of the Itema group of companies
based in Italy. The Savio machines are manufactured in Italy by Savio Macchine Tessili.We were
spending a great deal of money in maintaining the older machines, LaFar said. There comes a time
when you have to make sure youre getting a return on what you are spending.We felt, as well, that,
as the last process in the plant, we had to put the yarn in the most presentable package possible,
verify the reliability of the package, and ensure it is defect-free. The combination of Orion
winders from Savio and Loepfe clearers would do just that.The Orion series from Savio is among the
newest generations of automatic winders on the market. It features a computer-aided package that
maintains constant control and adjusts yarn tension throughout the winding process.Impressed with
the offerings from other companies as well Murata and Schlafhorst, in particular Bowling Green made
its final determination based on the dual-lot availability of the Orion winders.Daniel and I, along
with Robert Montgomery [plant manager] saw several plants with the Orion installed in Italy. The
quality, speed and control were impressive, said the elder LaFar.Added the younger: Our machines
represent Savios only dual-lot stand-alone machine installation in the United States. We do not
link spinning and winding. It limits our flexibility. That was the real selling point to the Savio
machine. It enabled us to maintain flexibility in manufacturing. We can use two yarn counts on the
dual-lot machines and dedicate any number of spindles to those separate counts.Bowling Green
installed six Orion winders, three of which were the dual-lot machines.As weve said before, it all
comes down to flexibility for us, LaFar said. There will always be a certain percentage of goods
that will change quickly because of fashion. It is our goal to be able to adapt to those changes
and help our customers get products to market quickly.While Bowling Green Spinning is a supplier to
a number of noted brands, the company is also positioning itself as a supplier to a number of the
quick response, foreign-sourced programs, LaFar said.We feel our flexibility allows us to compete
in this arena very favorably, he said. Made-To-Order CapabilityAs a result of the companys
dedicated quest for flexibility, Bowling Green Spinning maintains almost no inventory. Were almost
a made-to-order company now, LaFar said. Thats the thing that will continue to set us apart being
able to quickly respond to the needs of our customers with a quality product that few others can or
will produce.As a small, stand-alone company, however, Bowling Green considers the worlds economic
and political climate to be of utmost importance. Recent trade concessions to Pakistan in exchange
for military privileges in the war on terrorism concern the company, as does the phase-out of
quotas in 2005. But both of the LaFars are confident that Bowling Green will continue to carve out
its niche and remain successful in the face of increased competition.There will always be a niche
as a high-quality, quick-turnaround, quick-response supplier, LaFar said. And that is exactly what
we are. New Winding Equipment Improves QualityIn the high-technology yarn preparation arena,
news is dominated by the latest offerings of new spinning technology.Obviously, any process that
speeds both the production and quality of yarn deserves attention. But the methods and techniques
of converting roving to thread arent the only determining factors of production quality and
efficiency. Often overlooked are the automatic winding machines and the accompanying clearers that
encompass the final stage of the spinning process.Ultimately, the winding stage is the final
opportunity to inspect and correct material for defects, as well as for creating a vehicle for
effective presentation of the yarn to customers.

Savio introduced its Orion series of winders at ITMA 99 in Paris. That introduction,
according to one Savio executive, changed the rules of the game. Savio developed the Orion based on
a thorough analysis of customer needs, the company said. The aim was to improve the total quality
of the wound package, reduce overall process costs and increase manufacturing flexibility.At ITMA
in Paris, the Orion was introduced in two models, E and I. The Orion E is an independent winding
machine, and the Orion I has an automatic bobbin loader than can be linked to spinning frames. The
Orion series is also available in a dual-lot configuration in which two separate yarn counts can be
wound on any number of dedicated spindles. The frame for both models is available in six- or
eight-head sections. The number of heads per machine ranges from a minimum of six to a maximum of
64 in steps of two. Take-up speed ranges from 400 to 2,000 meters per minute (m/min). Now, with
worldwide acceptance of the Orion design, Savio, a unit of the Itema Group in Italy, has introduced
two additional models, the Orion M and the Orion L.Both encompass the same features as the original
Orion models but have different levels of support automation. The Orion M is an automatic winder
with manual bobbin feeding and manual package doffing. The L model has manual bobbin feeding as
well, but includes automatic doffing.Another machine one that was the talk of the recent 7th OTEMAS
in Osaka, Japan is the new 21C Process Coner from Japanese manufacturer Murata (See Spinning In
Control,
TI, December 2001).One of the key issues of the new Muratec brand winder is its Perla
system for reducing hairiness, said Bill Gray of Murata of America Inc., Charlotte, N.C.The new
Perla Hairiness Reducing System comes in both mechanical and air derivatives. The Perla-A, an air
system, can be used in conjunction with Muratas tension-control system to reduce hairiness at up to
1,800 m/min. The Perla-D system employs a disc-type design and can operate at up to 1,200 m/min.
The D system shows a higher hairiness-reducing effect than the A model, according to Murata
executives.Of the other major manufacturers of winders, Schlafhorst has as its flagship the
Autoconer 338, which, according to the company, features constant yarn tension, driven by the
companys balloon controller, electromagnetic yarn tensioner, and Schlafhorsts proprietary Autotense
yarn tension sensor. SSM Schr Schweiter Mettler AG, Switzerland, features among its winding
offerings: the PW1-W preciflex precision package winder for filament yarns and silk; and the CW1-1
cone-to-cone winding machine for weaving, warp knitting, and circular knitting operations. New to
the market for American Sahm Co. LLC, Greenville, S.C., is the 240E winder targeted toward flat and
circular loom warp packages, as well as the 2000E take-up winder that can be used to retrofit most
spinning lines. Barmag Spinnzwirn, Germany, has developed the babyASW900 winder. Compared with the
conventional ASW winder, its dimensions are significantly smaller. It can especially be used for
winding up BCF as well as PP-FDY and POY yarns.An oft-overlooked element in the effectiveness of
winders is the technology for clearing defects. The Loepfe Yarnmaster® clearer detects foreign
fibers, neps, short thick places, long thick places and thin places as well as splices. A
long-standing offering in the area of clearers is the Uster® Quantum Clearer from Zellweger-Uster,
Switzerland.
January 2002

Making The Grade

U.S. Colleges and universities are constantly re-evaluating textile programs to meet the needs of a changing industry.

By Rachael S. Dunn, Associate Editor and Jim Phillips, Executive Editor

The need for well-trained men and women to meet the demands of a growing textile industry was the cornerstone upon which the first textile programs at universities throughout the United States were founded more than a century ago.

In the intervening years, the face of the U.S. textile industry has altered dramatically, but the need for qualified, well-educated individuals to assume leadership roles has remained constant. To keep pace with the dynamic nature of the industry, colleges and universities have found it necessary to change the curricula taught to prepare individuals more adequately for careers in an industry that is global in scope, and more technical in nature.

“Years ago, Clemson University [Clemson, S.C.] taught courses such as loom fixing and the fundamentals of spinning and weaving,” said Louis P. Batson, Jr., chairman of the Louis P. Batson Co., Greenville, S.C., 1948 Clemson graduate and an emeritus member of the university’s Board of Trustees. “Today, you see a lot more of the young people graduating with degrees in polymer science, design and marketing. With the growing prevalence of niche markets and specialized products in the U.S. textile industry, the colleges and universities are offering more diverse programs in order to meet the needs of the industry and provide more opportunity for graduates.”

Charles Little, president of the Yarn Sales Division, Mount Vernon Mills, Greenville, S.C., a 1978 graduate of North Carolina State University (N.C. State), Raleigh, N.C., and president of the North Carolina Textile Foundation, agreed. “Twenty five years ago, the emphasis was specifically on textile manufacturing training. Today, there is a much greater diversity in course offerings. Chemistry, engineering, design and management degrees account for as many degrees at N.C. State as basic textile technology, if not more.”

To assist the universities in keeping pace with the needs of the industry, Little said, the North Carolina Textile Foundation donates more than $1.3 million per year to the schools to fund scholarships, support new facilities and provide tools for the recruitment of outstanding high school graduates.

Doug Ellis, chairman of Southern Mills, Union City, Ga., and a past president of the American Textile Manufacturers Institute (ATMI), earned a textile degree from the Atlanta-based Georgia Institute of Technology (Georgia Tech) in 1963. Ellis told Textile World the experience was invaluable in preparing him for a leadership role in the industry. “I was able to learn in a very short time what it would have taken me years to learn otherwise. Today, the experience can be just as valuable to those looking for a career in the industry. We have a very, very broad industry, and there is still a need for graduates with traditional textile manufacturing knowledge. But there is also a need for those with knowledge about synthetic fiber processes, polymer chemistry, nonwovens and the other various segments of the industry. Plus, graduates today need to be well-versed in a number of other areas, such as general management, accounting, engineering, marketing, statistics and other areas.

While there seems to be considerable and justifiable confidence in the quality of education provided at U.S. textile schools, a lingering question in the minds of many prospective students concerns the wisdom of entering an industry many consider to be declining. Is this an issue that should preclude young people from seeking a textile-based education and ensuing employment in the industry?

“There will always be a textile industry in the United States,” Batson said. “No doubt, it has changed over the years and will evolve even more in the years to come. It used to be that it was a labor-intensive industry. Now it is a capital-intensive industry. Management, marketing, chemistry and engineering skills are vital today. I would heartily encourage anyone considering a textile education to pursue it. There is still a lot of opportunity out there.”

History

The diversity of offerings at textile schools today can trace its roots to innovative programs founded more than a century ago. In his book, A Century of Progress The Textile Program, North Carolina State University, 1899-1999, Dr. Gary N. Mock chronicles the development of N.C. States textile program. Mock addresses, as well, the beginnings of textile education in the United States.

The initial programs the Lowell School for Practical Design, established in Boston in 1872; and the Rhode Island School of Design, founded in Providence in 1878 taught only fabric design, according to Mock.In Philadelphia, textile business owners wanted to develop a center of instruction to teach design and fabric styling so they could compete with imported fabrics. On January 10, 1895, Theodore C. Search, the then-vice president and chairman of the Instruction Committee at the Pennsylvania Museum and School of Industrial Art,
spoke to the 30th annual meeting of the National Association of Wool Manufacturers. His speech focused on the bankrupt policy of trade protection and tariffs and the way to overcome the competitive advantage of imports. At the time, more than $100 million per year of imported textiles were coming into the country despite a 40-percent tariff. I am here tonight, not to discuss the tariff, as that is a question already settled by our people, Search said, but I am here to make a plea for textile education in the manufacture of textiles. These schools, he said, abound in
France, Germany, Belgium, Switzerland and England.Southern cotton farmers and mills were
instrumental in the establishment of textile programs in the South. Daniel Augustus Tompkins, an
engineer and builder of cotton mills, proposed the creation of a private school in South Carolina.
He was later convinced that textile education could be supported by public funds. He went on to
establish the textile program at Clemson in 1898, and supported the establishment of a program at
the North Carolina College of Agriculture and Mechanic Arts, known today as N.C. State.The first
textile engineering students arrived at the Atlanta-based Georgia Institute of Technology in 1899.
The Pittsburgh industrial millionaire Aaron French donated $15,000 to the university, allowing the
creation of the Aaron French School of Textiles.From these early beginnings, textile education in
the United States has developed and expanded. Today, textile institutions are not only providers of
trained professionals for the industry, but also important contributors to textile innovation and
development through their comprehensive research programs.School ProgramsThere are many
institutions across the United States teaching a variety of textile and textile-related curricula
(See table at end of story). Programs range from highly technical engineering and polymer
chemistry degrees to design and merchandising education. The following highlights some of the
programs offered.N.C. State offers a comprehensive program covering both the technical and design
aspects of textile education. Degrees in chemistry, engineering, textile technology, management and
design are available at both the undergraduate and graduate levels.The Anni Albers Scholars Program
is a new dual-degree program offered at N.C. State. The program was established in 2000 to provide
students with simultaneous education in design and in textile and apparel technology. Students in
the program earn two undergraduate degrees a bachelor of art and design, as well as a bachelor of
science in textile technology. The university hopes graduates of the program will benefit from
creative flexibility and design skills with extensive knowledge in textile technologies.

Mock, who is also a professor at N.C. States College of Textile Engineering, Chemistry and
Science, said, We are constantly looking at our programs and evaluating what we are doing, where
are we going, and what we can do to support the needs of the industry. Mock mentioned protective
garments and medical textiles as big areas of current research at N.C. State. He also thinks
educating students in design,sourcing and testing, and quality control is important in supporting
the apparel industry in the future.Georgia Tech offers undergraduate degrees in textile and fiber
engineering, polymer and textile chemistry, and textile enterprise management. Masters degrees and
doctorate programs are also available. Dr. Fred Cook, chair and professor of the School of
TextileandFiber Engineering, said, Companies value a textile education in that it gives the
graduate entering the industry the necessary nomenclature and scientific/engineering process
information to be of immediate use to the hiring company without lost training time.Cook continued,
The general industry estimate is that it takes two years to bring a generic major up to the same
use level as an entering textile-related major, at a support cost to the hiring company of
approximately $200,000 per year.From the summer of 2000 through the spring semester of 2001,
Georgia Tech awarded 31 textile-related degrees at the bachelor, master and Ph.D. levels. The
average starting salary for all undergraduate students in 2001 was approximately $45,000. Employers
included such companies as KoSa, Honeywell, Shaw Industries, and Southern Mills. Masters and Ph.D.
graduates were employed by 3M Corp., DuPont and Ciba Vision Products, among others.Cook added that
by completing a four-year textile degree, the graduate has demonstrated a dedication to the
industry that a generic major has not, and thus is more likely to remain with the industry for the
long term.Georgia Tech shares some resources lab courses, professors and recruitment efforts with
Southern Polytechnic State University (SPSU), Marietta, Ga. Dr. Walter Thomas, head of the
Apparel/Textile Department, said that SPSUs apparel/textile engineering technology degree provides
more hands-on, applied training than programs at other universities. Thomas said there is a
tremendous demand for SPSU textile graduates, despite the difficulties the industry is facing. He
also said starting salaries for new graduates are between $5,000 and $6,000 higher than they were
last year.N.C. State, Georgia Tech and Auburn University, Auburn, Ala., offer the only engineering
programs in the United States accredited by the Accreditation Boards for Engineering and Technology
(ABET).Dr. Peter Schwartz, professor and dean of Auburns Department of Textile Engineering, said,
The health of textile education is an important issue in Alabama. In order to assure the continued
viability of textile engineering at Auburn, we are in the process of establishing a Futures
Advisory Group, consisting of faculty, students and industry representatives, to advise the
department on how to best position itself to meet the challenges we will face in the next decade
and beyond. Philadelphia University, Philadelphia, offers a range of undergraduate and graduate
degrees in engineering, design and management-related programs at its School of Textiles and
Materials Technology. The college recently added an on-line masters of business administration
(MBA) in textile and apparel marketing to its offerings. The course can be completed in 13 months,
or students may choose to take courses at a slower pace. Armed with a computer and Internet access,
busy working professionals with time and location issues can complete course work on-line when its
convenient with work schedules.Philadelphia Universitys Center of Excellence in Digital Ink-Jet
Printing, directed by Professor Hitoshi Ujiie and coordinated by Professor William Wolfgang, allows
students and professors to explore and research textile design initiatives based on digital
printing technologies. The center has Mutoh, Colorspan, Hewlett-Packard and EnCad equipment.
Funding comes from annual subscriptions by machinery manufacturers, ink developers, and textile
manufacturers.The New York City-based Fashion Institute of Technology (FIT) offers textile-related
business degrees through its School of Business and Technology, as well as design degrees through
the School of Art and Design. FIT prepares students for various fashion careers, including fashion
design, fabric styling, textile design, fashion merchandising management and textile development
and marketing. Prominent alumni include Calvin Klein and Michael Kors.FIT houses the Peter G.
Scotese Computer-Aided Design and Communications Center. This facility offers students access to
state-of-the-art computer equipment for textile design. The Gladys Marcus library includes a
special collection of textile design archives, and the museum at FIT has the worlds largest
collection of textiles dating from the 18th century, according to the school.The Institute of
Textile Technology (ITT), Charlottesville, Va., was founded in 1944 by textile industry leaders who
saw a need for individual companies to join forces in collective support of a private educational
and research institution. ITT teaches graduate students, conducts research and offers a
comprehensive textile information service. The institute is also home to one of the largest
collections of English-language textile information in the world the Roger Milliken Textile
Library.To further provide value to industry, ITT recently established the Center for Textile
Economic Competitiveness. The center combines innovative research with Collaborative Consultancy.
According to ITT, Collaborative Consultancy involves proficiently transferring solutions from
research into practical industry applications that lead to tangible results. ITT believes this
merging of research and consultancy is the key to creating added value from new knowledge.Many of
the universities including N.C. State, Clemson, ITT, North Carolina Center for Applied Textile
Technology (NCCATT), and Auburn also have continuing education or professional training courses.The
Madren Conference Center on the campus of Clemson University hosts a wide range of seminars every
year to further train or enhance the knowledge of people in the industry. Medical textiles, carpet
manufacturing and textile printing are just some of the topics that are covered.Dr. Richard V.
Gregory, director, School of Materials, Science and Engineering, said, The focus of the textiles,
fiber and polymer science program at Clemson University will be on industrial, technical and
medical textiles; that is, on advanced materials made from fibrous structures.NCCATT Belmont, N.C.,
has resources to cater specific courses or seminars depending on individual or company needs.
According to Gwen Perkins, dean of development and special programs, NCCATT has well-equipped
textile labs, high-tech computer labs and facilities to host conferences.Research ConsortiumsThe
National Textile Center (NTC) is a research consortium of six universities: Auburn University;
Clemson University; Georgia Tech; N.C. State; the University of Massachusetts, Dartmouth; and
Philadelphia University. These six institutions share human resources, equipment and facilities to
serve the U.S. fiber/textile/fabricated products/retail complex. NTCs goals include: research
discovering, designing and developing new materials, innovative and improved manufacturing, and
integrated systems essential to the success of a modern U.S. textile enterprise;education training
personnel, establishing industrial partnerships, and creating transfer mechanisms to ensure the
utilization of technologies developed; andpartnership strengthening the nations textile research
and educational efforts by uniting diverse experts and resources in unique collaborative
projects.Georgia Tech has established a Polymer Education and Research Center (PERC) with the
mission of providing the highest-quality multidisciplinary education and research opportunities in
polymer science and engineering. PERC is a joint program involving six schools on the Georgia Tech
campus: Chemical Engineering, Textile and Fiber Engineering, Material Science and Engineering,
Chemistry and Biochemistry, Electrical and Computer Engineering, Mechanical Engineering, as well as
the Georgia Tech Research Institute (GtrI). PERC is committed to assisting and providing leadership
for polymer and related industries.Industry CooperationThe Textiles and Nonwovens Development
Center (TANDEC), Knoxville, Tenn., is a cooperative partnership between the ExxonMobil Chemical
Co., Irving, Texas, and the University of Tennessee (UT), Knoxville. TANDECs primary goal is to
provide quality research, educational opportunities and service in the field of nonwovens and
textiles.The partnership began in 1983, when Exxon decided to move a meltblown pilot line from its
Baytown Polymers Center to UT. Exxon wanted the line to be available to the academic community, as
well as to the nonwovens industry. Expansion of efforts continued, and equipment was added and
upgraded, allowing TANDEC to become one of the leaders at UT in the development of new patents.A
National Science Foundation (NSF) grant for a maximum of eight years with matching funds from the
State of North Carolina and the nonwovens industry, enabled N.C. State to establish the Nonwovens
Cooperative Research Center (NCRC) in 1991. NCRC serves the nonwovens industry through fundamental
and applied research. The center has developed core and non-core research, and participates in
technology-transfer activities. Support is still provided by the State of North Carolina, from
industrial members and affiliates of the center, and by companies with research or developmental
needs. Member companies include 3M Corp., Cotton Incorporated, Dow Plastics, DuPont, Fleissner,
KoSa and ProcterandGamble, among others.Importance Of Education To The Textile IndustryThere is no
doubt that the numerous textile schools and colleges have contributed significantly to the growth
and development of the textile industry over the years. In an era in which quality is no longer an
option but a steadfast requirement for remaining viable, the consummate knowledge of textile
processes brought to bear by the graduates of textile schools has been invaluable.Also, it is
well-known that the key to success for the U.S. industry over the next few decades will rest on the
ability of its people to innovate and deliver new products that meet the changing needs of the
marketplace. Remember, said Batson, that the United States is still the fashion capital of the
world. The textile industry must continue to develop the capability to meet the high-end demands of
the consumer.Peggy Earle, owner of the childrenswear company Hartstrings Inc., and a 1974 graduate
of Cornell University, said, There are many, many jobs in the apparel industry where an individual
would benefit from having a good, solid background in textiles. To that end, the industry will
continue to rely on the innovative thinking and new ideas that emerge from the nations colleges and
universities.SchoolsAuburn UniversityClemson UniversityColorado State UniversityCornell
UniversityFashion Institute of Tech.Florida State UniversityGeorgia Institute of Tech.Institute of
Textile Tech.Iowa State UniversityKansas State UniversityLouisiana State UniversityNorth Carolina
State U.N.C. Center for App. Textile.Ohio State UniversityPhiladelphia UniversitySouthern Poly.
State U.Syracuse UniversitytrI-Princeton UniversityTexas Tech UniversityTexas Women’s
UniversityUniversity of AlabamaUniversity of GeorgiaUniversity of Mass.University of
MissouriUniversity of North TexasUniversity of Rhode IslandUniversity of TennesseeUniversity of
WisconsinVirginia Polytechnic InstitutePhone(334)844-4123(864) 656-3176(970) 491-5360(607)
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January 2002

Congress Has Far Reaching Textile Agenda

When the second session of the 107th Congress convenes January 28 it will have considerable
unfinished business that will impact the textile industry. While an economic recovery program,
taxes and dealing with terrorism and home security will be grabbing the headlines, international
trade, tax and farm legislation will be of equal importance to textile manufacturers, organized
labor and importers.Just before Congress left for its year-end recess, the Bush administration put
forth a nine-point program designed to address some of the U.S. textile industrys economic
problems. Several of these issues will require congressional action.One of the first issues likely
to come to the forefront is a commitment from the Republican leadership in the House to enact
legislation that would require textile and apparel products qualifying for benefits under the
Caribbean Trade Partnership Act to be dyed and finished in the U.S. The House leadership promised
to deal with this issue at the earliest opportunity, so it could be attached to the first
international trade bill to be considered.Legislation that would for the first time incorporate
textiles and apparel in an Andean Nation preferential trade program passed the House, much to the
consternation of the U.S. textile industry, and is awaiting action in the Senate. Since the current
law, which does not include textiles and apparel expired in December, quick action is expected. The
American Textile Manufacturers Institute strongly opposes extending the trade preferences to
textiles and apparel, but the proposal is supported by the American ApparelandFootwear
Association.Legislation granting broad trade promotion authority to the President passed the House
by a single vote in last December, and it is pending in the Senate Finance Committee. If the Senate
makes any changes in the bill, it will have to return to the House, where there could be another
major showdown involving textile state congressmen. The bill passed the House with key support from
textile state legislators who voted for it in return for promises from the administration that it
would take steps to address textile trade problems. If those members do not feel the administration
is following through, they could scuttle the trade promotion bill.In connection with the economic
stimulus package passed by the House and pending in the Senate, the textile industry is seeking at
least a five-year tax loss carryback, repeal or reform of the alternative minimum tax and faster
depreciation for machinery.And, finally the U.S. textile industry will be lobbying hard to
safeguard the cotton competitiveness program which is part of the Farm Bill pending in the Senate.
The industry wants to eliminate the 1.25 cents per pound differential between world and domestic
prices in order for the program to be activated. ATMI estimates that repeal of the 1.25 cent per
pound requirement would save American textile companies some $50 million annually.

SheLyn Upgrades SLI-Form Color Measurement System

SheLyn UpgradesSLI-Form® Color Measurement SystemSheLyn Inc., Greensboro, N.C., has added three new products lightfastness prediction, dye compatibility and color inconstancy index to its SLI-Form® formulation color measurement and management systems.In formulation mode, SLI-Form can now predict lightfastness, evaluate dyes to see if they work well together and evaluate whether a developed color will behave properly under different light sources.Also, SheLyn has integrated two new programs to SLI-Form. The first SLI-Recipe is a laboratory information system that includes tools for tracking and managing orders, lab requests, styles, finishes, expenses and procedures, among others.e-Submit allows users to send digital color data over the Internet. SheLyn claims e-Submit can speed up the approval process for new colors by reducing response times.January 2002

PSC Introduces Perfect RF Dryers

PSC Introduces Perfect RF DryersCleveland-based PSC Inc. has introduced its line of Perfect RF (radio frequency) dryers for the textile industry. The dryers are heated from within to provide fast, uniform heating and drying in textile processing.PSC offers the dryers in standard models or in custom designs for special applications. Laboratories are available for testing and feasibility analysis of the customers application.January 2002

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