Sage Expansion To Add 80 Jobs

Sage Automotive Interiors, Spartanburg, plans to invest some $10 million to expand its Gayley,
S.C., manufacturing plant, and expects to add about 80 employees to the facility’s workforce of
more than 200. The state-of-the-art plant produces Sage’s YES Essentials line of durable,
stain-resistant, odor-eliminating fabrics, used by auto makers including Chrysler, Dodge, Jeep and
Hyundai.

The company originally was the Automotive Body Cloth division of Milliken & Company,
Spartanburg, which sold the division last year to Azalea Capital LLC, Greenville. Sage currently
employs some 1,000 people at locations in the United States and abroad.

Sage CEO Dirk Pieper said the company has been investing in the Gayley facility from the
first, and will continue to upgrade the plant as well as install new equipment. “This initiative …
will extend our capacity to serve [original equipment manufacturers] the world over as both the
domestic and international markets improve during the next several years,” he said. 

Sage also will move its headquarters to a facility on Clemson University’s International
Center for Automotive Research campus in Greenville.

May/June 2010

Parkdale Acquires Wellstone Plants

Parkdale Mills Inc, Gastonia, N.C., has signed a lease/purchase agreement with Wellstone Mills,
Greenville, to acquire four spinning plants in South Carolina and Georgia.

Wellstone was taken over in late January by bank representatives and the plants were closed,
according to a former Wellstone employee. The plants — one in Gaffney, S.C., and three in Lavonia,
Ga. — employed some 600 workers in ring-spinning and open-end operations. Parkdale CEO Anderson
Warlick said Parkdale is rehiring former plant employees, and expects to retain most of those who
had been terminated. The former Wellstone operations will supplement Parkdale’s existing
operations, which include 25 production facilities employing 2,300 workers in the United States,
Colombia and Mexico.

May/June 2010

Global Textile Industry Heads To Shanghai


T
he second edition of the biennial exhibition ITMA Asia + CITME will open its doors to the
global textile industry June 22-26, at the Shanghai New International Expo Centre (SNIEC) in
Shanghai’s Pudong district. The show brings together two previously independently produced events –
the International Textile Machinery Exhibition (ITMA) Asia and the China International Textile
Machinery Exhibition (CITME).

The event’s owners – the European Committee of Textile Machinery Manufacturers (CEMATEX); the
Sub Council of Textile Industry, China Council for the Promotion of International Trade
(CCPIT-TEX); China Textile Machinery Association (CTMA); and China International Exhibition Center
Group Corp. (CIEC) – again selected the Beijing Textile Machinery International Exhibition Co. Ltd.
(BJITME) along with co-organizer MP International Pte. Ltd. to organize the event. The Japan
Textile Machinery Association (JTMA) also is a partner organization involved in the event.

itmaasiaopen

The Pudong skyline, viewed from the Bund side of the Huangpu River, is punctuated by many
modern and futuristic buildings.

“ITMA Asia + CITME is a milestone event for the global textile industry,” said Gao Yong,
president, CTMA. “It epitomizes the spirit of cooperation among major textile machinery
manufacturers.”

“From the outset, the vision of combining two established shows into a leading-edge platform
was to offer textile machinery manufacturers a cost-effective exhibition of the highest quality in
Asia,” said Edward Roberts, president, CEMATEX. “We are delighted that the strong debut of the
combined show [in 2008] has clearly validated our decision.”


Show Exhibition Space Sold Out,

Wait List Filling Up



Show organizers are pleased to report that more than 1,100 companies will exhibit at the
show, filling 100,000 square meters of floor space in nine halls at SNIEC. As of press time, more
than 50 prospective exhibitors are on a wait list.

“Global economic recovery is underway and growth is expected to return to positive territory
in 2010,” said Maria Avery, secretary-general, CEMATEX. “Generally, businesses are more upbeat in
their outlook, hence there is strong demand for the show. As the show date approaches, we are now
actively promoting the exhibition in China and the rest of Asia.”

Chinese companies have reserved nearly 50 percent of the available exhibit space.
Manufacturers from Europe and Japan form the next- largest exhibitor group, taking up some 35
percent of the floor space. Spinning will be the most strongly represented sector at the show,
occupying approximately 30 percent of hall space at SNIEC. Companies from the finishing sector will
take up 25 percent of the exhibit space, followed by knitting, garment-making and
textile-processing technologies with 20 percent; and weaving with 15 percent.

ITMA Asia 1


The opening hall at the Shanghai New International Expo Centre


Visitor Predictions, Promotions


ITMA Asia + CITME organizers currently are executing a promotional campaign to increase
visitor numbers at the show. In 2008, more than 90,000 visitors attended the event, traveling from
96 countries and regions. Approximately 70 percent of the visitors were from China and 20 percent
from Europe, the Middle East and other parts of Asia. Organizers predict a 10-percent increase in
visitor numbers, for a total of approximately 100,000 guests at the 2010 edition.

The visitor promotion campaign will target domestic visitors from China as well as textile
associations in India, Pakistan, Bangladesh, Vietnam, Indonesia and Turkey. In addition, an ITMA
Asia + CITME roadshow traveled to 11 cities in India in early 2010 to promote the show to Indian
textile trade visitors.

To ensure high-quality visitors at ITMA Asia + CITME 2010, guests will be required to pay a
small fee for an entry badge. Visitors may select a five-day pass for 100 renminbi or a single-day
pass for 50 renminbi – both available at a 40-percent discount if guests register online prior to
June 10. Visitors registering online also will be able to print a badge prior to the show to avoid
waiting in lines onsite to receive a badge.

ITMA Asia2

Toyota Industries Corp.’s booth in the exhibit hall



Product Categories


CEMATEX announced recently that ITMA 2011 – to be held in Barcelona, Spain, Sept. 22-29, 2011
– will incorporate garment-making technologies and machinery, braiding technologies, and embroidery
technologies in its list of product categories. ITMA Asia + CITME 2010 will organize its exhibition
area in the same fashion.

“The ITMA brand was established in 1951, and is very well known and respected in the
classical textile machinery sector,” Avery said. “Although we have always showcased garment-making
machinery, we have greatly enhanced its profile for the 2011 show, adding many new categories to
our Index of Products and featuring the sector in our forum which will take place during the show.”

Products will be arranged in 17 different chapters as follows:

  • Chapter 1 – Spinning preparation, man-made fiber production, spinning and auxiliary machinery
    and accessories;
  • Chapter 2 – Winding, texturing, twisting and auxiliary machinery and accessories;
  • Chapter 3 – Machinery for web formation, bonding and finishing of nonwovens and felting, and
    auxiliary machinery and accessories;
  • Chapter 4 – Weaving preparatory, weaving, tufting and auxiliary machinery and accessories;
  • Chapter 5 – Knitting and hosiery machinery, and auxiliary machinery and accessories;
  • Chapter 6 – Embroidery machinery, and auxiliary machinery and accessories;
  • Chapter 7 – Braiding machinery and accessories;
  • Chapter 8 – Washing, bleaching, dyeing, printing, dyeing, finishing, cutting, rolling and
    folding, and auxiliary machinery and accessories;
  • Chapter 9 – Garment-making and other textile processing machinery, and auxiliary machinery and
    accessories;
  • Chapter 10 – Laboratory testing and measuring equipment and accessories;
  • Chapter 11 – Transport, handling, logistics, storing and packing equipment and
    accessories;
  • Chapter 12 – Equipment for recycling, waste reduction and pollution prevention and
    accessories;
  • Chapter 13 – Software for design, data monitoring, processing and integrated production;
  • Chapter 14 – Dyestuffs and chemical products for the textile industry;
  • Chapter 15 – Equipment and products to ensure machinery and plant operations;
  • Chapter 16 – Services for the textile industry; and
  • Chapter 17 – Research and educational institutions.

ITMA asia 4

VDMA Textile Machinery Association Vice Chairman and Trützschler Group Managing Partner
Heinrich Trützschler (left) speaking with an entourage of Chinese officials.


IPR Infringements Not To Be Tolerated


In 2008, ITMA Asia + CITME organizers announced that intellectual property (IPR)
infringements would not be tolerated. Some 26 IPR complaints were received during the show, and
after investigation, organizers reported any products found to be in violation of patents were
removed from the exhibition floor. In 2010, an active IPR office again will be available to assist
exhibitors who have suspected patent issues.


Improving Business Climate


This year’s show is taking place at a time when many are cautiously predicting an improving
economic business climate worldwide.

According to exhibition organizers, the United Nations (UN) predicts the world economy will
bounce back in 2010 with a growth rate of 2.4 percent globally. The UN also predicts strong growth
in developing countries such as China, which is expected to experience 8.8-percent growth; and
India, 6.5-percent growth.

“Both China and India are major textile manufacturing centers, and their positive economic
growth is extremely good news for the industry,” Roberts said.

ITMA asia 3

A view of the weaving section at ITMA Asia + CITME 2008
 

“Clearly, we see warmer prospects since the end of 2009,” said
Bruno Ameline, president of the French Association of Textile Machinery Manufacturers, a CEMATEX
member organization. “Spare parts business is getting back to usual levels, which means the
utilization of the existing production facilities has improved, orders for new machines also and
many new projects are under discussion. I expect a robust rebound end of 2010 and in 2011.”

“The high number of Italian exhibitors, in spite of the economic downturn, bears witness to
the fact that businesses have a positive outlook on the future,” said Sandro Salmoiraghi, president
of CEMATEX member organization the Association of Italian Textile Machinery Manufacturers. “The
Chinese market, for its part, represents the primary destination for Italian exports – over the
first 11 months of 2009, the value of Italian machinery exported to China totaled 215 million
euros. Asia on the whole is a constant benchmark for our manufacturers, absorbing 49 percent of
their sales abroad.”

The Association of German Textile Machinery Manufacturers reports 100 Germany-based companies
and their subsidiaries in China will participate in the show, illustrating confidence in increased
orders from important textile markets such as China.

Show owners and organizers report they are confident that experience gathered in 2008 will
ensure ITMA Asia + CITME 2010 will be a success for exhibitors and visitors alike in spite of the
challenges presented by today’s difficult economic climate.

“We are delighted with the response to our exhibition,” Roberts said. “It proves that there
is great need for an industry-leading platform in Asia where established textile machinery
manufacturers can promote their products and services and network with their customers.”

For more information about ITMA Asia + CITME 2010, visit
www.itmaasia.com.

May/June 2010

The Rupp Report: Wool Is Facing The 21st Century

Wool is without any doubt one of the best raw materials for textile yarns. Its inherent properties
are still today second to none compared with any other fiber material. Decades ago, the
International Wool Seal (IWS) for pure new wool was probably the most popular label in the Western
world, sewn into countless pieces of wool apparel. First-class and traditional apparel brands with
their sophisticated double-twist fabrics from Great Britain were in the lead of the premier league
of the suit business.

Top Fiber Material

At the other end of the apparel bridge, silk was the pillar holding first place for highly
desired lingerie and outerwear. Silk was the leader for luxury lightweight fabrics, and wool was
the undisputed leader in high-end fabrics for medium- and heavyweight garments.

Both fibers nearly vanished from the top league in the last two decades, becoming commodities
for various reasons, which could be the subject of many additional Rupp Reports. In a nutshell, the
IWS label was sort of crushed between strong national interests from the main wool-producing
countries. For wool, fortunes have changed in the last few years.

The IWTO

The main wool-producing countries around the world got together and formed the International
Wool Textile Organisation (IWTO), based in Brussels, Europe’s “capital city.” The IWTO is the body
of the global wool trade, armed with a skillful crew and backed by the major wool-producing
countries around the world. A considerable number of documents have been produced to provide more
in-depth information about wool, and these are available online at
www.iwto.org. To exchange information among its members and its
very active technical committees, the IWTO organizes a congress every year somewhere on the planet.
This year, from May 3 to 5, Paris was the venue for the event.

Textile World
and its sister magazines will publish more information of the event in forthcoming issues.

A Healthier And Safer Environment

Speakers from many sectors of the wool industry presented their papers under the slogan “Wool
— Change to a Healthier and Safer Environment.” And, in fact, there is a trend in the wool
industry, too, to produce the fibers in a better environment. And, needless to say, wool is
regaining its popularity, thanks to the work of IWTO and its member countries, but also thanks to
its natural qualities.

However, there are some clouds in the sky: wool is not only a pure, natural fiber, but,
moreover, it is an animal fiber from sheep and goats. And environmental and social consciousness,
mainly in the Western world, is increasing toward animal breeding. One session referred to the
positive efforts by the wool industry regarding animal welfare. Participants agreed to cooperate in
the future, ensuring that the welfare of the animals is in the center of attention. And the clock
is ticking.

Action, Not Reaction

In a discussion during the Q&A session, a young lady came up to the stage to accuse the
Australian wool breeders of mistreating their animals through the mulesing process. What was
striking was not whether she’s right or wrong, but, rather, the reaction of one panelist who is a
farmer: “We love our animals, we treat them right, we have been doing this [practicing mulesing]
for more than 100 years,” and so on. That is a strange reaction when a change of attitude on this
issue by the wool growers could and should help the wool industry regain the top place in the
premier league of fibers. Panelists were arguing that wool is “not a fiber of young people.” That’s
perfectly true, but wool has been used for thousands of years to protect the human body from the
elements. Old-fashioned production mills and methods such as mulesing in Australia have reinforced
the image of an old-fashioned textile industry in general, and an old-fashioned wool industry in
particular.

The Way Back To The Top

But what an opportunity for wool to rise to the top of young people’s minds: the animals are
raised completely in nature, they are not killed by harvesting the wool, and at the end of their
life cycle, the meat can be used to feed people. The list of positive reasons is never-ending. To
disregard modern and positive thinking in different cultures seems very shortsighted. If the wool
industry does not take seriously the concerns of the current generation of young people — respect
not only nature, but also the animals living in it — it would miss the biggest opportunity for
success. And, on top of that, the wool industry would be in trouble again — in spite of the fact
that nearly 80 percent of Australian wool is currently exported to China. The congress in Paris
could mark the start of a rethinking.



May 11, 2010

Congress Considers Amending Consumer Product Safety Law

As Congress considers amending the consumer product safety law, apparel manufacturers are seeking
more flexibility in testing and reporting requirements and for federal preemption of a growing
number of state regulations.

The Consumer Products Safety Improvement Act (CPSIA) of 2008 gave the Consumer Product Safety
Commission (CPSC) broad new authority to regulate products used by children 12 years of age and
younger, and both industry and regulators believe it may have gone too far. As a result, the House
Subcommittee on Commerce, Trade and Consumer Protection is considering the Consumer Product Safety
Enhancement Act, which addresses what many in industry feel are “unintended consequences” of the
previous act that have caused considerable disruption and unnecessary costs.

Testifying at a subcommittee hearing on behalf of the American Apparel & Footwear
Association (AAFA), Steve Levy, director of operations of Star Ride Kids, a New York City-based
wholesaler of children’s apparel, called on Congress for relief from some of the testing and
certification requirements of the CPSIA by giving CPSC more flexibility in writing regulations.

Levy cited as an example of regulatory overkill in CPSIA a requirement for testing and
certifying the lead content of textile components in apparel when it is well-known that textiles do
not contain lead.

Levy said AAFA supports efforts to give CPSC authority to grant testing and certification
relief for small businesses, but it believes such relief should be available to all businesses
regardless of their size. Warning that “the system we are about to see will treat all components
and materials equally regardless of risk,” Levy said consumer safety would be better-served if
testing focuses on those products where there is reason to believe there is a risk of lead content.

Levy also urged Congress to provide relief from a rash of state regulations that complicate
doing business. He said more work needs to be done to ensure that CPSIA preempts state and local
product safety rules so that “we can achieve a single, harmonized national product safety
standard.”

May 11, 2010

Huntsman, Genencor Win Industriepreis Award For Gentle Power Bleach™

Singapore-based Huntsman Textile Effects — a manufacturer of chemicals and dyes for finished
textiles and materials, and a division of Huntsman Corp., and Genencor — a manufacturer of enzyme
product solutions for a variety of industries, and a division of Denmark-based Danisco A/S — have
received the Industriepreis 2010 Award in the Biotechnology category for the Gentle Power Bleach™
pretreatment system, an enzyme-based peroxide bleaching process that allows low-temperature
bleaching of textiles such as cotton, polyamide and lyocell at a neutral pH range
(See ”
Gentle
Bleaching
,”  March/April 2009)
. The system processes textiles more sustainably than
conventional bleaching systems while enhancing fabric quality, according to Huntsman.

The Industriepreis recognizes innovative solutions in the German industry.

May 11, 2010

Karl Mayer Malimo Unveils Weftronic Parallel Weft Insertion Warp-Knitting Platform

Karl Mayer Malimo, the technical textiles business unit of Germany-based Karl Mayer
Textilmaschinenfabrik GmbH, now offers the RS MSU S warp-knitting machine with parallel weft
insertion, the first model in its new Weftronic platform. The machine, which recently made its
debut at Karl Mayer (China) Ltd.’s facility in Wujin, China, features a working width of 268 inches
— 600 millimeters wider than previous models offering parallel weft insertion — and operates at
the same speed, thereby offering a substantially increased square-meter production rate.

malimo
Karl Mayer Malimo’s RS MSU S Weftronic

For the Weftronic program, Karl Mayer Malimo has re-engineered the weft insertion system,
making improvements to the weft chain and fitting it on both sides of the unit comprising the
transfer station, yarn-laying carriage and yarn take-off device; and using new technology to
enhance the mode of operation. The Weftronic’s design makes all main components easily accessible,
and the machine is made up of compatible component groups. In addition, the company reports
assembly costs and the amortization period are reduced thanks to rapid integration into the
manufacturing process.

“The working width and productivity of our latest new development are unparalleled anywhere
in the world,” said Axel Wintermeyer, head of sales, Karl Mayer Malimo. “With this system, we will
set new standards in terms of efficiency and applications, especially on the rapidly growing market
of backing and coating substrates.”

The Weftronic will be available as of ITMA Asia + CITME 2010 in June. The company also is
implementing the Weftronic platform in its entire line of weft-insertion warp-knitting machines. In
addition, Karl Mayer Malimo is developing a Weltronic model with a working width of 138 inches and
additional upgrades, and expects to make that model available by the end of this year.



May 11, 2010

Huntsman Introduces ERIOPON®WFE, ALBAFLOW®CONTI

Singapore-based Huntsman Textile Effects — a manufacturer of chemicals and dyes for finished
textiles and materials, and a division of Huntsman Corp. — has introduced ERIOPON®WFE soaping
agent for cellulose fibers dyed and printed with reactive dyes. The agent keeps hydrolyzed dyes in
the water, preventing fabric backstaining. According to the company, the agent is not affected by
water hardness or residual salt, and offers water, time and energy savings, assuring high wet
fastness and good reproducibility.

The company also has launched ALBAFLOW®CONTI, a dye bath penetration agent suitable for all
continuous applications. According to Huntsman, the agent offers good wetting, defoaming and
de-aerating performance. The agent distributes liquor throughout the fiber assembly quickly and
uniformly, promoting penetration and ensuring level dyeing. Because it is silicone oil-free, it
won’t spot the fabric or leave residue on the machinery.

May 11, 2010

Consolidated Fibers Establishes International And Technical Fibers Division

Charlotte-based Consolidated Fibers — a supplier of fiber to manufacturers in industries including
hygiene, medical, filtration, automotive, furniture and home textiles, among other industries —
has established an International and Technical Fibers division to supply staple and continuous
filament fibers to Latin America mainly for nonwoven end-uses. The company has promoted Paul Latten
to division president.

“We believe our fiber knowledge and sourcing capability can be leveraged to benefit customers
throughout the Americas,” Latten said. “With regard to innovation, there has been relatively little
coming from the fibers industry in the last decade. Our intent is to disrupt status quo in our own
thinking and in the minds of fiber consumers. There is excess fiber manufacturing capacity but a
shortage of practical and affordable ideas. We intend to bring these components together to
positively impact profits, the planet and people in the global community.”

May 11, 2010

Sandler Begins Construction Of New Plant

Germany-based nonwovens manufacturer Sandler AG has begun construction of its new plant at its
headquarters in Schwarzenbach/Saale. The company announced last year it would build the plant
(See ”
Sandler
To Build New Plant In Schwarzenbach
, Germany, Nov. 10, 2009)
. Since then, it has invested
40 million euros to build a 150-meter long, 70-meter wide, 20-meter high, two-story facility, along
with a 20,000-square-meter biotope and new parking areas, access roads and bridges.

The company will commission an additional spunlace line in fall 2010 to produce a new
generation of wipes as well as technical nonwovens and plans to begin commercial nonwovens
production in the first quarter of 2011. Sandler reports the investment — expected to generate
more than 60 jobs over the next two years — will make Schwarzenbach the largest manufacturing site
for wipes substrates and one of the largest nonwovens production sites worldwide.

May 11, 2010

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