Pharr Invests In Advanced Space Dye Technology To Support Supply Chain Partners

MCADENVILLE, N.C. — January 15, 2015 – Pharr Yarns, one of North America’s leading manufacturers of carpet yarns and high performance yarns, announced today that it has invested in innovative space dye technology for its McAdenville, N.C. facility to meet retailers’ and the consumer’s growing demand for sophisticated design options.
 
The equipment underscores Pharr’s $70 million capital investment strategy – deployed over the past decade – that is driving modernization and efficiency while ensuring superior production and value for its customers.
 
“Pharr’s new technology will allow us to provide a broader range of color and patterns to create distinctive atmospheres for residential and commercial spaces,” said Joe Rankin, vice president of Pharr’s Carpet Yarn division. “Just like a new spice can improve an old recipe in the kitchen, colors and patterns created with space dye technology enhance carpeting’s aesthetics in ways consumers have never imagined.”
 
The new space dye equipment made by Belmont Textile Machinery allows Pharr to achieve greater manufacturing efficiency while creating improved styling, versatility and color clarity. Space dyed yarns provide significant benefits to all of Pharr’s carpet manufacturing customers who have relied on Pharr’s expertise and technological superiority throughout the company’s 75-year history. Each of Pharr’s customers will now have the ability to differentiate their products in the market and maintain a leading-edge position in the design and manufacture of multi-color carpets.
 
“The new technology will maximize production flexibility resulting in more rapid product launches, improved manufacturing efficiencies and superior quality,” said Pharr Yarns Business Director Rich Pattinson. “This important investment is yet another demonstration of Pharr’s continuing commitment to our associates, communities and customers and we are excited to be featuring this technology at Domotex in Hanover, Germany later this week.”

Posted January 15, 2015

Source: Pharr Yarns
 

SDL Atlas Launches Second-Generation Moisture Management Tester

ROCK HILL, S.C. — January 14, 2015 — SDL Atlas, a global leader in textile testing solutions, is excited to introduce the 2nd generation of the MMT® Moisture Management Tester. The new design offers an attractive new look while incorporating several improvements.
 
The open design for the test area allows the use of larger samples and even a portion of a completed garment to be tested. It also makes routine cleaning of the test sensors easier. The metal housing makes the instrument more robust, while a new motorized upper sensor and sample positioning light make the test procedure even simpler.
 
“While the MMT has been around for a number of years, it is still considered an innovative test instrument,” said Chuck Lane, president of SDL Atlas.  “We feel the improvements in this 2nd generation model will make the MMT a feature instrument in any laboratory.”
 
The SDL Atlas MMT measures the moisture management properties of knitted, woven, and nonwoven fabrics by measuring the liquid transport through a fabric and on both faces. Measurements include absorption rate, one-way transport, wetting time of top and bottom faces, maximum wetted radius on both surfaces, and an overall moisture management capacity.
 
 “Today’s performance-driven markets require vendors to provide products that adequately transport moisture throughout the structure in order to keep the wearer comfortable,” said John Crocker, SDL Atlas Business Development Manager.  “Vertical and Horizontal wicking tests historically used in the industry simply do not provide enough information to make a realistic claim for the market.”

Posted January 14, 2015

Source: SDL Atlas
 

Gerber Technology Introduces High Capacity Pivex® Punch For Taurus® And Taurus Ii Leather Cutting Systems

TOLLAND, Conn. — January 14, 2015 — Gerber Technology announces a new accessory for its line of Taurus and Taurus II Leather Cutting Systems, the High Capacity Pivex Punch.  Now, Taurus and Taurus II systems can cut and punch heavy leathers (up to 12 ounces) when utilizing Gerber’s patented Pivex reciprocating knife head with the new High Capacity Pivex Punch.

Designed with apparel and accessory manufacturers in mind, the High Capacity Pivex Punch is ideal for Taurus users who produce items that require precisely placed and consistently sized holes in heavier leather hides, such as belts, footwear, handbags, watchbands and jackets.

“The Taurus II Leather Cutting System represents a very strategic product line for Gerber and we will continue to drive innovation for this segment of the market,” said Tom Gordon, director of Industrial Products, Gerber Technology. “The High Capacity Pivex Punch is just another way we’re helping Taurus and Taurus II users maximize their return on investment by providing expanded functionality to their production automation capabilities.”

High Capacity Pivex Punch Starter Kits are available in 2 size ranges: 2-4mm and 5-7mm.  Each kit includes 2 punches of each size (2, 3 and 4mm for the small starter kit and 5, 6 and 7mm for the large starter kit), and all hardware required to operate two punches simultaneously. The kits can be installed by the customer in a matter of minutes.   

The High Capacity Pivex Punch option can be installed on any Taurus XD/XM or Taurus II SLD/SLS with Pivex. Pivex upgrades are available for Taurus XD/XM and Taurus II SLD/SLS customers currently operating Taurus 4-tool systems seeking to gain the precision, throughput and yield of the Pivex reciprocating knife head in their production.

Posted January 14, 2015

Source: Gerber Technology
 

The Rupp Report: Are Cheap Prices Too Expensive?

Sometimes it is not easy to understand global markets. On the one side, people from Main Street are complaining about never-ending rising costs in everyday life. On the other side, the relevant markets are complaining that prices are too low. At the moment, this particularly is the case for crude oil and therefore the stuff to fuel heaters around the globe. Hmm.
 
It is understandable that oil producing countries — dependable on this precious raw material — are complaining about the current low prices, while people from Main Street are more happy than ever about purchasing cheap fuel. Experts, fortunetellers and (probably) wise men are asking the question: Why all this? And what about another raw material, cotton? It its latest report, the International Cotton Advisory Committee (ICAC) wrote that low cotton prices could be a long-term problem? Why?
 
Production Surplus
The Rupp Report has informed its readers more recently about volatile cotton prices. Since last spring when they were above 90 cents per pound (cents/lb), international cotton prices have fallen to under 70 cents/lb in December. To counter low prices, cotton consumption is forecast to increase by 925,000 tons to 24.4 million tons in 2014-15, after falling 1 percent to 23.5 million tons in 2013-14. “Lower international and domestic prices are expected to bolster consumption in China by 6 percent to just under eight million tons,” said a recent press release from the ICAI. “The contraction in China’s demand for cotton yarn imports is expected to cause India’s cotton consumption growth to slow to 4 percent reaching 5.3 million tons. This is down from 5 percent in 2013/14 and 14 percent in 2012/13 when demand for Indian yarn exports was much stronger.
 
“Despite expected growth in cotton consumption this season, a world production surplus of 1.7 million tons is still anticipated,” continued the ICAC press release. “This will bring 2014/15 world ending stocks to 21.3 million tons, up 9 percent from 2013/14 and up 147 percent from 2009/10 when stocks reached a 15-year low. The average world stock-to-use ratio in the 25 years before China began its reserve policy in 2011 was 47 percent. However, the volume of ending stocks would represent 87 percent of the projected consumption in 2014/15, and is weighing heavily on prices this season. Even assuming reasonably lower production and higher consumption in the next few years, it will take several seasons for the significant volume of stocks to reach a more sustainable level, and low cotton prices are likely to persist while the market adjusts.”
 
Yes, But …
The ICAC report continues: “However, world production is estimated down 1 percent to 26.1 million tons due to reductions in China and the Southern Hemisphere. As a result of the contraction in area caused by changes in its cotton policy and falling domestic cotton prices, China’s cotton production is projected down 7 percent to 6.4 million tons. In response to low world prices, Brazil’s production is forecast to fall by 10 percent to 1.5 million tons. Meanwhile, low prices and a significant drought are expected to reduce Australia’s production by 47 percent to 470,000 tons. India’s production is expected to remain stable at 6.8 million tons due to less favorable monsoon weather this season despite an expansion in the cotton area by 5 percent to 12.3 million hectares. However, its production will surpass China’s by over 300,000 tons, making it the largest cotton producer in 2014/15. Production in the United States is looking to rebound 23 percent to 3.5 million tons, partially offsetting declines in the other major producing countries.
 
How is the global situation? Have a look at the table:

United Kingdom-based Plexus Cotton Ltd., one of The Rupp Report’s preferable sources for cotton news, said in its Market Report dated January 8, 2015: “NY futures continued to trade sideways last week, with the March contract edging up 29 points to close at 60.56 cents. So far, around 7.6 million bales have been freed from the loan, which means that including beginning stocks of 2.5 million bales there are now 10.1 million bales outside the government loan system. U.S. export sales ended the year on a firm note, as 158,800 running bales of Upland and Pima cotton were sold during the week of December 26 to January 1. China was once again the major force in the market with 78,500 running bales, followed by Vietnam with 34,700 bales. Total commitments for the current marketing year now amount to 7.9 million statistical bales, whereof 2.6 million bales have so far been exported.”
 
It’s The Market. What Else?
Probably the best explanation for all these ups and downs is quite simple: It’s the market, in most cases, that dictates the price. Today, when OPEC is weak and some countries are able to drill or use fracking to obtain oil for much less money than other countries, then they want to have the advantage of more competitive prices.
 
The January 8 Plexus Market Report states: … the magnitude of this drop in energy prices — which includes other energy sources such as natural gas and coal — is mindboggling! When crude oil was trading at US$100/barrel, the global annual production value amounted to around US$3.4 trillion dollars, which means that at US$50/barrel, producers are losing about US$1.7 trillion dollars in revenue per annum, while users are saving that same amount. About half of global oil production crosses borders and therefore the trade value would drop by around US$850 billion dollars a year if the price of crude were to remain near current levels. Countries like the U.S. and China are both big producers as well as importers, which means that certain sectors of the economy will take a hit.”
 
And if the Chinese are sitting on some 10 million plus metric tons of cotton, and stop buying, the result is clear as well. Plexus estimates that by the end of the season, stocks held outside of China will rise by 20 percent, to nearly 9 million tons, the second largest volume (after 2004-05) in the last 30 years. Much of this increase will be held by producing countries, and likely will cause world exports to fall 15 percent to 7.5 million tons.
 
However, having US$1.7 trillion dollars in the pocket of the global consumers is not a bad thing. Let’s hope that this money will be spent this year, maybe at the ITMA Europe in Milano; or at the very least, in buying more cotton products!
 
January 13, 2015
 

Beaulieu Fibres International Introduces Meraklon Trilobal Polypropylene Fibres On A Global Scale

WIELSBEKE, Belgium — January 12, 2015 – Beaulieu Fibres International (B.F.I.), a polypropylene (PP) staple fibre supplier, announced the full commercial availability of its innovative Meraklon Trilobal PP fibers for the global hygiene market. The fibers support the production of lighter weight nonwovens with improved coverage and opacity compared to round fibers, and better liquid management.

Meraklon Trilobal PP fibers have a unique defined cross section. The real trilobal shape offers a range of benefits to nonwovens’ producers in their efforts to reduce fabric weight without compromising on performance and functionality.

The fibers’s shape and resulting resilience enhances fibers opacity and leads to a superior coverage effect and bulkiness in the finished nonwoven. This improved coverage allows a weight reduction of both the fibers and related nonwoven while overcoming the traditional loss of opacity associated with less material use and weight reduction in fabrics. The higher bulkiness also further improves the opacity. Furthermore, the greater surface area of the trilobal fiber increases the liquid retention capacity of the nonwoven.

B.F.I.’s trilobal fibers are available in 1.0 to 6.7 dtex for spun-laced and thermal calendared bonded technologies.

Next-generation fibers with tailor-made functionalities can be achieved through the addition of additives that boost softness or transparency levels. Different finishes make fibers phobic or permanently hydrophilic, and it is also possible to integrate well-being features such as aloe.

Applications in the hygiene market set to benefit from the technology include wipes for the baby care and facial segments, as well as topsheets in diapers and disposable feminine care products.

Leonardo Pinoca, General Manager, Beaulieu Fibres International Terni S.r.l., comments: “We are pleased to be able to offer industrial volumes of our innovative trilobal polypropylene fibres to global nonwovens customers following the success of our customer trials. This advanced technology enables us to address the demand from nonwovens’ producers for system cost reductions while maintaining the coverage and opacity performance required of lightweight fabrics aimed at the hygiene market.”

The addition of trilobal fibres to the Meraklon portfolio represents a significant achievement for B.F.I. since acquiring the company in August 2013.

Posted January 13, 2015

Source: Beaulieu
 

INDA North American Nonwovens Industry Intelligence Report: Full Disclosure On Demand/Supply Data For 2008, 2013 And 2018 Forecast

CARY, N.C. — January 9, 2015 — INDA, the Association of the Nonwoven Fabrics Industry, announced today the availability of a new industry report, “North American Nonwovens Industry Outlook 2013-2018.” 

This report, INDA’s ninth analysis of this market, provides the most comprehensive and accurate view available of the North American nonwovens industry.  Detailed demand and supply data (capacity, production, and trade flows) are presented for the North American industry for 2008, 2013, and a forecast for 2018.

Brad Kalil, INDA’s Director of Market Research & Statistics, said, “This new report goes beyond the information provided in the previous editions.  It defines and clarifies end use market segments and production processes to provide greater insight into industry fundamentals.  In 2013, the North American market consumed 1.9 million tonnes of nonwoven material; this is forecast to reach 2.3 million tonnes in 2018, a 4.2 percent annual growth rate. The report contains additional nonwoven consumption measurements of square meters and roll good value, in addition to number of individual wipes consumed and their value to the end user.  The report also provides an analysis of economic and demographic trends and their impact on demand within the North American nonwovens industry. The production forecast for 2018 provides a credible basis for decision makers to work with as they plan their futures in North American nonwovens.”
 
The report uses a demand model built up with the individual end use markets to arrive at a total North American demand. The end use markets are classified as disposable — those items designed to be replaced — and durables — those items designed to have an average useful life of at least three years. The six disposable end use markets, comprised of 104 categories, are: absorbent hygiene, wipes filtration, medical/surgical, protective apparel and other disposables. The durable end use markets, comprised of 55 categories are: geosynthetics, home & office furnishings, transportation, building construction, apparel and other durables. It is based on primary and secondary research, economic data, and extensive interviews with key professionals in the various markets.  The supply model used is based on industry participant surveys and discussions with both INDA members and nonmembers, and estimates for non-responding companies.  Capacity numbers are based on nameplate capacities.

Dave Rousse, INDA President, said, “This report, long in the making due to its rigor, incorporates INDA’s new taxonomy for the multiple markets and subcategories making up our continuously evolving industry.  The actual data through 2013 and forecast for 2018 fulfills our mission to provide credible, actionable data to the industry as a basis for important market and investment decisions.  No forward looking company interested in any of the North American nonwovens market subcategories should go without this important new report.”

Posted January 13, 2015

Source: INDA
 

VITAWEAR™ Collection Introduces Innovative Technology Disrupting the Skincare and Shapewear Industries

BOSTON — January 9, 2015 — VITAWEAR, a leader in innovative skincare compression therapy is disrupting the shapewear and skincare markets through the use of a patented formula of anti-aging ingredients infused in its fabric.  The Vitawear Collection technology, originating in Europe, can be found in a luxurious line of garments containing vitamins and antioxidants including retinol, Shea butter, and vitamin E. This combination of ingredients delivers continuous moisturizing, firming, energizing, lifting, and smoothing to skin as clothing is worn.

The top selling Vitawear Thigh Smoother (available in nude and black) is a new compression garment made with this revolutionary patented skincare technology. The Vitawear Collection is not just shapewear or skincare – but both, by combining textiles and cosmetic ingredients together for maximum benefits.

Vitawear is the only pretreated seamless smoothing garment line on the market that has a replenishment system.  After 10 washes, garments can be reinfused with the patented Vitawear Spray containing the ingredients above – designed to rejuvenate the skin while being worn.

Thoughtfully designed for all body shapes and sizes, the garments offer a comfortable and pampering way to care for and revitalize skin without discomfort caused by other compression undergarments currently on the market. The Vitawear Collection can be worn daily under clothing, to the gym, as well as to sleep. “Women need a way to continuously moisturize and improve their skin’s appearance, which is what the Vitawear Collection is designed to do; you can even sleep in them,” states Michelle Moran, CEO and founder of Vitawear. The complete clothing line will be available in retail stores and at www.vitawear.net in North America come Spring 2015.

Posted January 13, 2015

Source: Vitawear
 

The Rupp Report: 2015 – A Busy Year

The Chinese Lunar year, which starts February 19, will be the reign of the sheep. Sheep are said to be friendly, calm and moral people. Sheep years are traditionally years without major ups and downs. In China, they say the sheep is a peacemaker or creator of harmony. The sheep loves justice; this is the only way to true peace in the imagination of the Chinese.
 
Clouds Over The Economy?
However, 2015 didn’t start very well: Worry about the future of Greece and the crash in oil prices stressed stock exchanges around the world.  Fiery debates about Greece’s so-called “Grexit” from the Eurozone are shaking the global economy. On top of that, there is a rumor that Greece’s exit could be acceptable to Germany, which until now was the strongest defender of the existing Eurozone. But let’s look ahead of a tight schedule for the textile and textile machinery industry this year
 
Techtextil
One of the major events in the world of industrial textiles is Techtextil in Frankfurt. Every three years the show is the highlight of this ever-growing sector of the textile industry. This year it will take place May 4-7, 2015. No one who is involved in this sector of the industry, or sees a possible future in it, should miss this tradeshow.
 
For the North American market there also will be a Techtextil this year, to be held June 2-4, 2015. This year the event will take place in Houston.
 
ShanghaiTex
As always, China is at the forefront of the global textile industry for an endless number of reasons. When ITMA Asia was established in 2001 in Singapore, the idea was to stop too many Chinese exhibitions such as ShanghaiTex and CIMTE. The result is very well known, and at least CIMTE is these days combined with ITMA Asia. But ShanghaiTex continues, and will be held this year from June 15-18, 2015.
 
IFAI Expo
The combined IFAI Specialty Fabrics Expo/IFAI Advanced Textiles Expo/IFAI Shade Expo will take place in sunny Anaheim, Calif., October 7-9, 2015.
 
ITMF Annual Conference
Another very important global event will take place in the United States this year in San Francisco: ITMF’s Annual Conference. This global summit of the entire textile industry will be held October 4-6, 2015. As ever, the Rupp Report and magazines from the Textile Industries Media Group will be an ITMF partner. This event certainly will highlight the latest developments and trends in the global textile industry, and also will emphasize the latest achievements of the U.S. textile industry.
 
ITMA Europe
Last, but not least, the mother of all textile machinery exhibitions will be held November 12-19, 2015, at Fiera Milano Rho, Milan, Italy. As previously mentioned in The Rupp Report, for the first time in its history, ITMA will take place in November, because from May 1-October 31, 2015, the Expo Milano 2015 will take place at the same newly built fairground. The Italians are very happy and proud that after such a long time – the last ITMA in Italy took place in 1995 – the show is coming back to the land of fashion.
 
The Rupp Report, along with Textile World, Textiles Panamericanos and Textile World Asia, will be present at ITMA Asia not only with a booth to welcome readers but also a team of specialists in Italy to cover each sector of the textile machinery industry and provide in-depth and comprehensive reports about one of the most important events of this year.
 
In-spite of all rumors about the current “value” of an ITMA Europe, the floor space for the show is virtually sold-out. The top 5 countries in terms of space booked are Italy, Germany, Turkey — yes, Turkey — Switzerland and India.
 
The Rupp Report had previously informed its loyal readers about some problems with the construction of the EXPO buildings. However, on a recent visit to Milan before Christmas, the Rupp Report was told by staff from the Association of Italian Textile Machinery Manufacturers that “everything is on its way and there should be no problem for ITMA 2015.”
 
We Will Be There
Many textile people will travel this year to cover all these exhibitions around the globe. This is also the case for the people and staff from the Textile Industries Media Group, either by attending shows with a booth or as reporters. As in previous years, the specialists will be happy to welcome the readers and to cover these and many more important events to provide useful information.
 
In the meantime, the whole staff of Textile World, Textiles Panamericanos and Textile World Asia wish all their readers a happy, successful, and most of all a, healthy New Year. Thank you very much indeed for all signs of appreciation in the past year.
 
And don’t forget, the sheep nags until justice is reached. So you are recommended, dear reader, to be honest and sincere with everybody, particularly in this year of the sheep.

January 6, 2015

Methods Workshop To Debut Newly Redesigned Quick TruCost Software

LAKE WORTH, Fla. —January 6, 2014 — Methods Workshop LLC, a provider of engineering and costing software solutions for the fashion and sewn products industries, is planning the South American debut of its Quick TruCost V9 (QTC) early-stage costing software at Colombiatex 2015. Visitors to the January 27-29 exhibition in Medellín, Colombia, can participate in a hands-on demonstration of the newly redesigned product development and preproduction costing solution in the Methods Workshop stand in Booth # 446 in the SPESA Pavilion. The software developer and marketer will also exhibit its popular Engineered TruCost (ETC) production costing and engineering solution at the region’s leading tradeshow. 

“We are excited with the opportunity to launch QTC 9 at Colombiatex”, explained Methods Workshop President John Stern. “While it was already a valuable solution for brands and manufacturers, QTC has now been completely redesigned around the latest Microsoft technologies to provide greater costing performance and a superior user experience. We are confident that many apparel and fashion companies in South America will be interested to learn how this software can help them predict costs earlier, more accurately and in a fraction of the usual time.”
 
With version 9, QTC gains an all-new technology stack based on the Microsoft® .NET® Framework, SQL Server® Database and Visual C# (C-sharp) development tools. These advanced technologies enable QTC to deliver state of the industry capabilities and a superior user experience on a dependable and scalable computing platform.
 
Quick TruCost is designed for early-stage design, product development and pre-production costing requirements. By answering eight or ten simple product questions, QTC users can immediately and accurately predict the manufacturing cost of their products.  Engineered TruCost enables engineers and other manufacturing professionals to quickly and accurately determine production labor costs, define operational best practices, and benchmark manufacturing performance against global standards. Together, these innovative Methods Workshop solutions enable fashion brands and manufacturers to identify and control costs throughout the product development and production processes.

Posted January 6, 2015

Source: Methods Workshop
 

Valdese Weavers Announces The Acquisition Of Dicey Mills

VALDESE, N.C. — January 6, 2015 — Michael Shelton, president and CEO of Valdese Weavers LLC, announced that the company has purchased Dicey Mills Inc. Valdese Weavers will begin the integration of Dicey immediately, with the expected completion of an orderly and deliberate transition of the Dicey business into the company’s facilities in Valdese by the end of December 2015. Valdese Weavers did not purchase the Dicey factory in Shelby. “Along with the asset purchase, we have negotiated a transition services agreement for the right to operate in the Shelby facility as needed until the end of the year. This will help to ensure a seamless integration and high level of service to all Dicey customers during the transition. Further, Valdese Weavers intends to offer employment to as many as possible of the highly skilled artisans who currently work for Dicey Mills,” according to Shelton.
 
“The addition of the Dicey fabric line complements the existing Valdese Weavers’ brands unique style very well. It will extend the breadth of our product diversity and market reach by utilizing different yarn systems and weave techniques that achieve the specific Dicey look. And while Dicey’s fabrics are somewhat different in nature to our current mix of products, technically they are remarkably compatible and therefore will integrate nicely into our vertical manufacturing operations in Valdese,” Shelton said.
 
Dicey Mills was founded in 1956 by Paul M. Neisler Sr., and has been owned and operated by the Neisler family since its inception. The current management of the company and primary shareholders have been brothers David C. Neisler, W. Hayne Neisler and H. Parks Neisler. Parks Neisler has headed up sales and marketing functions at Dicey for many years, and will join Valdese Weavers to help lead the creation of the new Dicey Fabrics brand of Valdese Weavers, and the sales effort. “I have known the Neisler family for a long time, and have had the utmost respect for Dicey Mills,” said Shelton. “For several years, I worked alongside Henry Neisler on industry trade and regulatory issues in conjunction with the American Textile Manufacturers Institute and the National Textile Association, through which I gained tremendous regard for him and the well- respected company he and his brother Charles had developed.” Henry was the father of David, Hayne and Parks Neisler. Shelton further stated, “I am extremely happy that Parks Neisler will be joining Valdese Weavers and become an integral part of our team as we move forward into a new era for Dicey.”
 
“Our intention is to apply all the necessary resources to the Dicey Fabrics brand to fully realize the potential that we believe exists for the fabrics that Dicey is well known for, and couple that with the reputation for industry leading quality and service that Valdese Weavers represents. Our hope is that we will properly honor the legacy of Dicey Mills, and the Neisler family, through our future development of their rich heritage,” Shelton stated.
 
On behalf of the Neisler family, Parks Neisler said, “Dicey is excited about becoming part of an outstanding company like Valdese Weavers. Like us, they are a family business with deep roots in the textile industry and we look forward to growing the Dicey Fabrics brand with them in the years ahead.”

Posted January 6, 2015

Source: Valdese Weavers
 

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