Retail Imports Surged In November Ahead Of December Tariffs

WASHINGTON — December 9, 2019 — Volume at the nation’s major container ports bumped up significantly in November as retailers imported merchandise ahead of new tariffs set to take effect this month, according to the Global Port Tracker report released today by the National Retail Federation and Hackett Associates.

“At this point, holiday merchandise is already in the country, so the direct impact of new tariffs won’t be seen until the season is over,” NRF Vice President for Supply Chain and Customs Policy Jonathan Gold said. “Nonetheless, tariffs are bad for both consumer and business confidence, and we hope that the December tariffs will be canceled or postponed as a sign of good faith. We need a deal with China as soon as possible so we can bring an end to the trade war that has put a drag on the U.S. economy for far too long.”

President Trump announced a tentative agreement on a partial trade deal with China in October, but the measure has yet to be finalized and a new round of tariffs on consumer goods is still scheduled to take effect December 15.

“The U.S. consumer has shrugged off the slowdown in the economy,” Hackett Associates Founder Ben Hackett said. “Even though growth has slowed, low unemployment and higher wages have helped bolster purchases and, thereby, imports for consumer goods.”

Nonetheless, the trade war is “one of the factors that is impacting our forward-looking models as we continue to show slower long-term growth in import volumes,”  Hackett said.

U.S. ports covered by Global Port Tracker handled 1.88 million Twenty-Foot Equivalent Units in October, the latest month for which after-the-fact numbers are available. That was up 0.6 percent from September but down 7.5 percent from the all-time monthly record of 2 million TEU in October 2018. TEU is one 20-foot-long cargo container or its equivalent.

November jumped to an estimated at 1.95 million TEU, up 8 percent year-over-year as retailers frontloaded imports ahead of this month’s scheduled tariffs. That was the highest number since 1.97 million TEU in August, when retailers did the same ahead of tariffs that took effect in September. December is expected to drop to 1.79 million TEU both because of the new tariffs and the usual falloff in imports as the holiday season winds down. The projected December number is down 8.9 percent from high numbers seen a year ago during a similar pattern of bringing in merchandise ahead of new tariffs.

The first half of 2019 totaled 10.5 million TEU, up 2.1 percent over the first half of 2018, and 2019 is expected to see a new annual record of 21.9 million TEU. That would be up 0.8 percent from last year’s previous record of 21.8 million TEU.

January 2020 is forecast at 1.87 million TEU, down 1.2 percent from January 2019. February – traditionally the slowest month of the year because of Lunar New Year factory shutdowns in Asia – is forecast at 1.62 million TEU, down 0.3 percent from a year ago. March is forecast at 1.76 million TEU, up an unusually high 9.2 percent because of fluctuations in the Lunar New Year calendar, while April is forecast at 1.84 million TEU, up 5.6 percent year-over-year.

Global Port Tracker, which is produced for NRF by the consulting firm Hackett Associates, covers the U.S. ports of Los Angeles/Long Beach, Oakland, Seattle and Tacoma on the West Coast; New York/New Jersey, Port of Virginia, Charleston, Savannah, Port Everglades, Miami and Jacksonville on the East Coast, and Houston on the Gulf Coast.

Posted December 9, 2019

Source: The National Retail Federation (NRF)

KARL MAYER Has Opened A New R&D Centre For Denim In Italy

OBERTSHAUSEN, Germany — December 6, 2019 — November 14-15, 2019, KARL MAYER ROTAL expanded its denim centre of excellence with an in-house show for its customers and celebrated at the same time the 50th anniversary of its birth. There is now a brand new competence centre featuring a GREENDYE pilot installation, academy, show room and meeting rooms in an area covering 500 square meters.

The expansion offers customers new opportunities to make their production more efficient and sustainable, as demonstrated by an event program that included a factory tour, machinery show and specialist presentations.

Around 34 representatives from international customers accepted the invitation to Mezzolombardo. The guests were particularly impressed by the 13-meter-long pilot installation. The equipment is used to simulate the environmentally friendly and efficient nitrogen dyeing technology in real-life conditions on a scale of 1:10.

In addition, KARL MAYER ROTAL stands out thanks to its comprehensive service. “The customers can come to us with their yarn. We dye and warp it, and working with our Italian partners, we then turn it into woven fabrics that are comparable with previous products. Many guests were I was even able to discuss some specific projects,” said Stefano Agazzi, chief of Technology and Products, when summarizing the event’s success.

Posted December 6, 2019

Source: KARL MAYER Textilmaschinenfabrik GmbH

EURATEX Preliminary Proposals For A New Circular Economy Action Plan For Textiles

BRUSSELS — December 6, 2019 — Welcoming Calleja Crespo, director general of the European Commission DG Environment at the board of directors meeting today, EURATEX is pleased to anticipate preliminary proposals for a new Circular Economy Action Plan for the Textile value chains to ensure sustainable resource use and tackle urgent environment, social and economic challenges.

The EURATEX strategy, Prospering in the Circular Economy 2019, elaborates on 12 key points, 6 conditions and 38 specific proposals under 9 actions.

The strategy is the result of an extensive, bottom-up consultation with EURATEX members, national and sector associations and more than 100 European companies and other stakeholders.

Furthermore, EURATEX anticipates voluntary commitments subscribed by 41 companies’ CEOs who welcome the ambitious goals of the EU Institutions to tackle urgent challenges, show insights of actions already undertaken to bring circularity in textiles, commit to keep pursuing sustainable resource use, and collaborate.

If properly supported, the European textile and clothing industry can make substantial contributions to achieve the Commission’s ambitious goals which were anticipated in the policy guidelines set out by the European Commission President Ursula von der Leyen. The Commission is expected to release a new Green Deal next week, and a new broad Circular Economy Action plan in early 2020.

Director General Crespo opened his address by stressing Circular Economy must be an “opportunity to reconcile environmental, social and economic sustainability”.

EURATEX President Alberto Paccanelli, stressed: “EURATEX is proud to share its unique knowledge on textiles manufacturing, the lessons learned across the European value chain and its engagement. We look forward to being part of a broader collaboration between businesses, society and authorities and which, coordinated by the European Commission, can build up a breakthrough policy for circularity and let Europe lead the way in an urgently needed transformation.”

Posted December 6, 2019

Source: EURATEX

The Future Of Textiles Introduced In The Presidential Palace Of Finland

HELSINKI, Finland — December 6, 2019 — Finland celebrates today its 102 years of independence and Maria Ohisalo, Interior Minister of Finland, will be walking the red carpet tonight wearing the future material for Finland’s No 1 annual reception at the Presidential Palace in Helsinki. The stunning evening dress material is made by Finnish Infinited Fiber Company (IFC), which is said to be the rescuer of the world’s fashion and textile industries.

Interior Minister Ohisalo wanted to wear a dress that underlines our future direction for sustainable consumption of textiles. The Finnish circular economy top innovation, awarded by WWF, solves one of the worst environmental problems in the world.

“I am proud to wear a Finnish circular economy innovation. We need solutions to cope with the escalating textile waste problem caused by fast fashion. The problem can be solved by increasing the life cycle of garments, developing repair and rental services and innovations for recycling the textile waste,” said Maria Ohisalo, Interior Minister of Finland.

The dress is made from post-consumer cotton-based textile waste that would have been either burned or sent to landfills. Now the fibers got a new and enhanced life ahead. And the best part is when the dress has come to the end of its new life it can be put through the same process again. And again, and again. Endlessly.

Better than cotton – Leading material for future fashion

The fabric, born as a result of Finnish engineering, has the same appearance, touch and feel as cotton but the fiber as enhanced qualities that beat conventional cotton both technically and ecologically. The material preserves it dyes better and it needs less rounds in the washer¹.

Several global fashion brands, like Lee, Wrangler and Tommy Hilfiger, have tested the IFC fiber in their production with success. Last week Swedish Weekday brand announced their stunning denim garment designed together with the Game of Thrones star Maisie Williams.

Designer of Minister Ohisalo’s beautiful long evening dress Anne-Mari Pahkala has always been interested in technology and new innovations in fashion industry. “I find it important that industry and science seek for new solutions for the drastic problems of the textile industry. My interest towards IFC awaked when I was visiting their mill together with Maria Ohisalo. Soon after the visit we began our common project that aimed to design and make a luxurious evening dress from the basis of this material of the future,” says fashion designer Anne-Mari Pahkala.

New and better man-made cotton made in IFC’s revolutionary process excludes huge amount of carbon and methane emissions not to mention fertilizers, fresh water and chemicals used by cotton farming. Still, the end result is not a compromise in quality, nor in appearance.

Solution for the ever-growing waste problem

The emissions caused by the textile industry already exceed the amount generated by the international flights and maritime shipping together².

The technological breakthrough in IFC’s process is that it can separate the synthetic fibers from cotton. The remaining pure biodegrading natural cellulose can be recycled through the same process endlessly without weakening the fiber quality.

”Waste generated by textile industry is one of the heaviest burdens to our planet. We have the technology that can be easily scaled up to industrial level, solve the problem and make a true climate action. The future of fashion industry is based on circular economy,” says Petri Alava, CEO of IFC.

IFC’s fiber is born in nearly carbon neutral process. Besides cotton-rich used garments the genius technology can also digest other cellulose based materials, like cardboard and paper waste but also agricultural waste like rice straws that are burned vast amounts in Asia.

IFC is manufacturing fiber from post-consumer textile waste at its pilot plant in Finland 50 tons per year and is building another 500-ton mill to provide more fiber for global fashion brand’s tests and capsule collections.

The business is aiming at global technology licensing for the textile industry.

Posted December 6, 2019

Source: Infinited Fiber Company (IFC)

GENESIS: M&J Group Targets High Fashion Denim Market In European Union, Back At Denim Première Vision – London

DHAKA, Bangladesh — December 6, 2019 — M&J Group comes back at the Denim Première Vison London (3-4 December) marking a positive end of the 2019, with new objectives for the future. The leading facility of the Group has affirmed itself as one of the most reliable international garment manufacturer, especially in denim market, and now it is time for another leap forward. The aim is to target more in depth the high fashion denim market in Europe with renowned proposals towards a more authentic, comfortable and sustainable denim offer.

The first output to underline the new approach is the high-end capsule collection realized in collaboration with PG DENIM, that premiered at the show.
A collection where the great industrial experience and quality in garment manufacturing of GENESIS meets, in a perfect and inspiring contamination, the 100% Italian artisanal craft and unique interpretation of PG DENIM fabrics. A complete co-branding that has given life to unique garments with dedicated tags and hangtags, to show a fashionable, sustainable and high-quality final output, entirely produced in Bangladesh. The perfect meeting to provide a great example of how this collaborative path with European top-quality player could lead to a new positioning for the company.

The improvements achieved by GENESIS are enhanced also in the s/s 2021 collection with new trends involving eco-conscious fabrics such as organic cotton, recycled fabric and polymer, realizing blends with natural fibers like hemp & linen while working also with a wide variety of biodegradable materials. Technical fibers are also on the spotlight with an increasing importance gained by proofed lightweights such as waterproof. Moods like hyper blue, natural cotton colors, flat bright indigo mid shades or urban grey and reactive layers dominates the feeling of the new collection. In terms of looks and treatments the collection has developed several unique interpretations such as engineered garments, digital laser patterns, wester silhouettes, workwear, soft dyes, contemporary stripes, dirty green cast and eco-acid wash. A kaleidoscopic collection where technology and tradition meet one unique big trend: more sustainable than ever.

The Social Responsibility Program of GENESIS: the other side of quality garment manufacturing.

One of the other recent developments of GENESIS: M&J Group is represented by the implemented Social Responsibility Program, a project undertaken in order to improve the living and working quality for all concerns by trying to achieve always higher standards. As an essential part of the company’s core values the main goal is to help people ameliorating living and work quality. Nevertheless, providing a competitive advantage of corporate reliability based on social and ethical behaviors. This program now includes several key-services such as Digital Payment, to facilitate financial empowerment of workers through a dedicated transparent mobile banking service for all employees. The Subsidized Shop in another key-activity to ensure authenticated and hygienic product directly from the mills at a very affordable price for all workers. Moreover, a Mini Fire Station in GENESIS Campus is on the go to, realized in collaboration with GIZ and Fire Service, Civil Defense of Bangladesh, to provide a point or reliability for the whole local community during emergency situations. The program is completed by a series of other services like the inside factory Medical Service, a half-yearly Free Medical Campaign, the Child Care facility, the HERhealthTM Project, the Khokon Memorial Hospital (established through GENESIS:M&J Group initiative), Sunflower USAID, Accord Certification, a dedicated hospital agreement, Khokon Charitable Foundation and the institution of an Elected Worker’s Participation Committee.

A unique panel of activities, completed by various programs like innovation award or best employee award, to provide a business model that can be an authentic inspiration for everyone in the business. Being aware that a true social responsible approach not only leads to better work and living conditions, but that is also a strategic improvement to provide all-round quality services. A constants strive towards excellence that represent the key to provide a successful proposal for modern consumers’ needs.

Posted December 6, 2019

Source: GENESIS: M&J GROUP

Teijin Frontier Launches Light, Soft And Tear-Resistant Fabric For Sports And Outdoor Wear

TOKYO, Japan — December 5, 2019 — Teijin Frontier Co. Ltd., the Teijin Group’s fibers and products converting company, announced today that it has launched a lightweight, tear-resistant and flat-surfaced fabric that also is soft, eco-friendly and abrasion-resistant, making it ideal for sportswear. Teijin Frontier will promote its new fabric as a key product for 2021 spring/summer sports and outdoor collections, targeting sales for a wide range of applications.

Teijin Frontier envisions its new fabric finding diverse applications in high-function wear, such as sports and outdoor wear, fashionwear, school and corporate uniforms and more. The company is targeting annual sales of 400,000m by the fiscal year ending in March 2023.

Features

Appearance and texture ・Flat surface and soft handfeel thanks to uniform thickness of thread
Lightweight ・Achieved by using thinner yarn
Durability ・Highly tear-resistant due to PASMO® high-tenacity polyester yarn

・Excellent abrasion-resistance and anti-snagging* due to flat, even surface

Versatility ・Diverse fabric designs possible by changing arrangement of constituent yarns and by mixing with functional yarns
Eco-friendliness ・Eco-friendly designs by mixing with recycled polyester

*Lack of protruding fibers or yarns that can catch on other surfaces/objects

Technical overview

Spinning ・Technology for making thin, high-tenacity polyester fiber for thin, lightweight and durable fabrics
Weaving ・Structure optimization, yarn arrangement and density setting result in flat, even appearance

・PASMO® high-tenacity polyester can be mixed with various high-performance yarns for various purposes

Dyeing ・Dyeing and finishing processes and thorough production control to achieve excellent tear, abrasion and snag resistance

 

With the appearance of diverse fashion styles integrating sports, outdoors and lifestyles in recent years, demands have grown need for sports apparel that combine superior functionality with new appearances and textures.

Woven rip-stop fabric in which thick yarns are arranged in a checkered pattern is commonly used as a lightweight, tear-resistant fabrics for sports and outdoor wear. Current fabrics, however, have various problems in terms of hard textures, uneven surfaces in checked patterns, sometimes resulting in snagging, and low resistance to abrasion. The market has been demanding new design methods to produce rip-stop fabrics offering distinctive functions, appearances and textures.

In response, Teijin Frontier has adopted a thin, high-tenacity polyester yarn and applied innovative yarn arrangement and weaving density to produce a lightweight and highly tear-resistant fabric that is ideally suited for sports and outdoor wear with its flat, even surface, soft texture and high resistance to abrasion and snagging.

Posted December 5, 2019

Source: Teijin Group

Swedish Textile Machinery Association TMAS Welcomes Two New Companies — Coloreel And imogo

STOCKHOLM, Sweden — December 5, 2019 — Swedish textile machinery association TMAS is welcoming two new companies — both at the forefront of sustainable and Industry 4.0-enabled technologies — to its membership.

A new benchmark for embroidery

The first is Coloreel, the developer of a thread coloring unit which enables the instant and high-quality coloring, fixation, washing and lubrication of thread to take place simultaneously to the actual embroidering of a fabric, representing a bold and entirely new approach to this traditional field.

Based on a CMYK ink system, Coloreel’s advanced colorization software and instant thread coloring technology allows a single needle to carry out what previously required multiples of them, and with much more consistent stitch quality.

Designed to work with any existing industrial embroidery machine without modification, the stand-alone Coloreel unit provides complete freedom in the creation of unique embroideries, imposing no limitations on the number of customized colors employed in designs. It allows set-up and lead times to be reduced as well as significant flexibility in production schedules, while eliminating the need for large thread inventories.

With fewer trims required for color changes, the Coloreel unit can also reduce the total production time required for complex designs by up to 80%, as well as instant reaction to the specific color requirements of customers.

“Our system is allowing customers to achieve color effects that have never been seen before – and at a new level of efficiency,” says Magnus Hellström, VP Sales & Marketing at Coloreel. “We are setting the new benchmark for the embroidery industry and we are pleased to join TMAS to help us spread the word.”

Sustainable fabric dyeing

Meanwhile, the second new TMAS member, imogo, has been working to provide much more sustainable fabric dyeing than has until now been possible.

In January 2020 the company will open up its new showroom in Borås, Sweden, in order to fully demonstrate to customers how its patent-pending FlexDyer® process provides opportunities for major savings in water, energy, chemicals and dyes, as well as in maintenance and labor.

Its combination of high-speed spray application and a special autoclave fixation step enables flexible output at considerably reduced costs, and what makes it truly flexible is the range of fiber types and blends it can accommodate.

Imogo’s Mini-Max spray test unit for the achievement of offline ‘right first time’ results for the company’s industrial scale Dye-Max will also be installed at the Borås showroom.

Dye-Max spray dyeing technology can slash the use of fresh water, wastewater, energy and chemicals by as much as 90% compared to conventional jet dyeing systems.

“The Dye-Max application unit is based on a closed chamber containing a series of spray cassettes with precision nozzles for accurate and consistent coverage,” explained imogo’s founding partner Per Stenflo. “This works in combination with our patented pro speed valve that controls the volume to be applied.”

The savings in treatment water the Dye-Max achieves are due to the extremely low liquor ratio of 0.3-0.8 liters per kilo of fabric and at the same time, the low liquor ratio and the spray process require considerably less auxiliary chemicals to start with.

All of the water is used in the process, which also greatly reduces the production of wastewater, with only 20 liters being required for wash at changeovers. The low liquid content in the fabric meanwhile minimizes the energy required for fixation.

The Dye-Max has a working speed of up to 50m/min with the practical speed determined by the fabric weight and application volume.

The Spray Applicator can also be incorporated in existing lines to replace a padder, both for dyeing and applying finishing chemistry, in order to increase their productivity and reduce the environmental footstep of existing processes.

Awards

Both new TMAS companies have already received awards for their technologies. Coloreel has claimed the SKAPA prize — Sweden’s largest innovation award — as well as recognition from Texprocess. Imogo has been selected as one of Hello Tomorrow’s Deep Tech Pioneers, received a Vinnova innovation grant and been awarded the Seal of Excellence by the European Commission for its FlexDyer project.

“We are happy to welcome these two exciting companies to our industry and the TMAS association,” says TMAS Secretary General Therese Premler-Andersson. “Both are making important contributions to the industry’s sustainable future with completely new technologies on the market. They improve efficiency and quality and reduce waste in their production processes — benefits that are in line with the expectations for the textile production of the future.

“It is no coincidence that these newcomers are from Sweden. Our focus on sustainable solutions goes a long way back and is boosted by a very good innovation climate. These are interesting times, with big Swedish companies such as IKEA and HM pushing for sustainable production methods and materials, and this ensures we at TMAS are constantly on our toes to stay on top with innovation.”

Posted December 5, 2019

Source: TMAS

Mayer & Cie. China Shows First In-House Development At Shanghaitex: New Machine Type For Three-Thread Fleece

ALBSTADT, Germany — December 5, 2019 — At the Shanghaitex trade fair, held November 25-28, 2019, Mayer & Cie. China (MCN) exhibited its new machine for manufacturing three-thread fleece. The MFC 3.2 is the first in-house development by the German circular knitting machine manufacturer’s Chinese subsidiary. It produces light to heavy linings and is specially geared to processing polyester yarn. The MFC 3.2 will be available from spring 2020; the material it produces is used in sports- and leisurewear.

“Three-thread fleece linings are popular all over the world,” said Marcus Mayer, Mayer & Cie.’s technical director, “albeit with important regional differences. In Europe and America customers appreciate heavier, warm cotton fabrics, whereas in Asia light, fluffy fabrics made of mixed synthetic fibres are preferred. That is why the MFC 3.2 is a major addition to our Chinese portfolio.“

MFC 3.2: Tried and trusted basis, market-specific alignment

The new Chinese three-thread fleece machine is based on the established Mayer & Cie. MBF 3.2, the qualities of which deliver the goods in the MFC 3.2. They include the high quality of material on both sides of the fabric and the production of challenging weaves. At the same time, the Chinese 
Mayer & Cie. team attached importance to catering for local requirements, first and foremost processing polyester yarns. Thanks to cam parts developed in-house the new machine performs these tasks reliably and efficiently. At up to 30 rpm on a 30-inch diameter cylinder the MFC 3.2 produces three-thread fleece for sports- and leisurewear. Mayer & Cie. China Shows First In-House Development At Shanghaitex: New Machine Type For Three-Thread Fleece

The MFC 3.2 is more than a three-thread fleece machine, however. A conversion kit transforms it into the MSC 3.2 II, the most popular machine in Mayer & Cie. China’s portfolio. The conversion works in both directions, which further upgrades the single jersey machine because “in the highly saturated Chinese single jersey market the fact that the MSC 3.2 II can be converted into a three-thread fleece machine is an important selling point,” managing director Mayer noted.

Visitor numbers down at Shanghaitex 2019

Visitor numbers were down by a third on two years ago, the Shanghaitex organisers reported, but Mayer & Cie. China was still able to achieve its targets for the trade fair. “What we wanted,” Marcus Mayer said, “was to enlist field test partners for the MFC 3.2 and gain an initial customer response. The visitor influx that the machine ended up by delivering was larger than expected.”

Some customers may already have expressed interest in buying the new machine but the investment climate in China and throughout Asia continues to be subdued due to trading difficulties between China and the United States, to local trouble spots and to the tense state of the global economy. Yet some visitors sounded a positive note at Shanghaitex. “Many of the people we talked to expect the market situation to improve from spring 2020,” says Marcus Mayer. “Whether it will do remains to be seen, but we are well positioned in any event.”

Posted December 5, 2019

Source: Mayer & Cie GmbH & Co. KG

Print Industry Executive Geoff Loftus Joins EFI For New Customer Advocacy And Service Initiative

FREMONT, Calif.— December 5, 2019 — December 5, 2019 — Electronics For Imaging Inc. (EFI) has embarked on a strategic initiative to enhance its commitment to customer satisfaction by strengthening global service offerings. Long-time print industry service executive Geoff Loftus has joined EFI to help drive this initiative for the company’s global inkjet operations. Loftus, who is EFI’s new vice president of global inkjet service, will spearhead customer advocacy and service with a large portion of the company’s client base — thousands of customers worldwide who rely on EFI™ for high-quality display graphics/signage, packaging, textiles and building material print production.

The service initiative is one of the key aspects of transformation at EFI under new CEO Jeff Jacobson following the 2019 acquisition of the company by an affiliate of private equity firm Siris Capital LLC. In addition to on-site service, parts support and in-person training programs, the initiative includes increased development for the company’s emerging service solutions — including AI for predictive analytics, remote diagnostics and cloud-based technologies — to help drive greater customer satisfaction with high quality, uptime and productivity.

Based in EFI’s Manchester, N.H., Display Graphics facility, Loftus brings to EFI a wealth of experience helping print service providers get the most from their technology investments. A mechanical engineer by training, he spent 15 years with German offset press giant Heidelberger Druckmaschinen in engineering and service executive leadership roles. From 2006-2016, he served as vice president of worldwide service, chief quality officer and COO for digital offset press and printing plate company Presstek.

Most recently, Loftus was head of operations for power electronic systems manufacturer Semikron Inc. He has a Bachelor of Science in mechanical engineering from the University of Vermont, and an MBA from New Hampshire College.

“Geoff is the ideal leader to establish a stronger customer success mentality within our expansive worldwide service operations, and he is one of the very few in the print industry with the level of experience and expertise needed to take EFI to the next level as a valued and trusted technology provider,” said EFI COO Marc Olin. “He will be essential in helping EFI’s customers extend their competitive advantage in the industry’s transformation from analog to digital printing.”

Loftus is leading the development and execution of global services strategy, partnering with the teams across EFI’s inkjet business lines. Key to the effort are new initiatives to strengthen and optimize inkjet customer support offerings that EFI’s dedicated inkjet service teams deliver worldwide.

“Throughout my career in the imaging industry, I have admired EFI’s progress and innovation in driving digital print,” said Loftus, “and I am excited to help serve as a customer champion by aligning our global service teams to continue growing the superior support offerings that help our customers be more efficient, more productive and more profitable.”

Posted December 5, 2019

Source: EFI™

KARL MAYER’s Smart Shirt With Integrated Sensors Is Opening Up New Applications

OBERTSHAUSEN, Germany — December 5, 2019 — Since 2018, KARL MAYER has been developing highly efficient technology for producing functional warp knits with electrical conductivity under the concept of TEXTILECIRCUIT and is, therefore, setting the trend in electronic wearables. The special feature of TEXTILE-CIRCUIT is that conductive yarns can be incorporated directly into the textile during the warp knitting process, and they can be positioned in any location and in any design. Functional elements, such as sensors, conductors and coils, can be placed exactly where they are needed. No additional production sequences are needed whatsoever, and the textile characteristics are fully retained.

T-shirt with measuring functions

In the first stage of the development work, comfortable cuffs for remotely controlling robots, and textile charging stations for the inductive charging of smartphones were produced. A smart shirt with measuring functions was produced during a follow-up project. This functional garment was effectively demonstrating the possibilities offered by TEXTILE-CIRCUIT to a wide audience at ITMA 2019. It measures the heart rate, the moisture levels in the textile, and the temperature of the skin. The sensors needed to do this are integrated into the textile in a single step and transmit their recorded signals via an insulated conductor for processing in a mobile electronic unit. The results can be called up on mobile devices via Bluetooth. The values measured for a cyclist were being displayed impressively on a huge display at ITMA 2019. As well as delivering functionality, this smart shirt also provides exceptional wear comfort. The flexibility of the conductive surfaces and the bi-elasticity of the fabrics deliver exceptional freedom of movement, and the textured polyamide filament yarns processed provide a soft touch.

New market potential

The performance of TEXTILE-CIRCUIT is opening up completely new market opportunities. “I talked to users from a wide range of sectors during the course of working on the project and attending trade fairs. I was surprised at the wide variety of ideas they came up with for using our textile sensor systems,” explained Sophia Krinner. This Product Developer, Textile Technology, at KARL MAYER sees a huge potential for them, especially in the sportswear, workwear and healthcare sectors. Sophie Krinner also said that she had had many enquiries about buying the conductive, warp-knitted textiles Encouraged by this feedback, she is carrying on with her development work. Further stages will focus on improving the finishing of the textile and optimizing the sensor technology. More information on TEXTILE-CIRCUIT will be available on stand 408 in hall C2 at ISPO Munich, which is taking place from January 26-29, 2020.

Posted December 5, 2019

Source: KARL MAYER Textilmaschinenfabrik GmbH

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