Despite ‘One Thing’ Or ‘Another,’ NRF Economist Says U.S. Economy Still Shows Resilience

WASHINGTON — October 5, 2023 — The U.S. economy is continuing to grow even as labor disputes across the country and uncertainty created by Congress add to the ongoing challenges of inflation and high interest rates, NRF Chief Economist Jack Kleinhenz said today.

”As Gilda Radner used to say on Saturday Night Live, ‘If it’s not one thing, it’s another,’ ” Kleinhenz said. “This is certainly one of those times when that expression fits well with what is going on in the economy.”

“New turbulence from the expanding autoworkers strike and the threat of a government shutdown – which could still happen after Congress’ short-term funding measure expires – have added to the existing headwinds already facing the economy,” Kleinhenz said. “Nonetheless, the economy continues to chug along and defy recession predictions, proving it to be more resilient than anticipated.”

The new challenges come on top of interest rates at the highest level in two decades, gasoline prices on the rise since midsummer, inflation still “biting into” household budgets, backsliding consumer sentiment and the resumption of student loan payments.

Kleinhenz’s comments came in the October issue of NRF’s Monthly Economic Review, which said the final 2.1-percent increase in gross domestic product reported by the Bureau of Economic Analysis for the second quarter came even after revisions that reflected less consumer spending on both goods and services than originally estimated. Consumer spending grew, but only 1.8 percent year-over-year adjusted for inflation rather than the original estimate of 2.3 percent as spending on services like household utilities and vehicle maintenance was revised downward along with spending on goods like home furnishings, appliances and clothing.

“While the data has shown continued economic growth, weaker growth as mirrored in the GDP revisions suggests that higher interest rates and tighter lending standards are working more thoroughly than previously recognized,” Kleinhenz said. “Since higher interest rates typically slow down the economy, the Federal Reserve is most likely pleased to see that higher rates are having an impact on employment, economic output and corporate results.”

High inflation and interest rates are “dimming many households’ outlook” and consumer confidence declined for the second month in a row in September, the report said. The Conference Board’s Consumer Confidence Index fell 5.7 points to 103 and the University of Michigan Index of Consumer Sentiment retreated to 68.1 from August’s already low 69.5 as oil and gas prices continued to rise.

Nonetheless, the low consumer confidence readings did not translate into weaker spending. Year-over-year spending rose 5.8 percent in August, tracking a 7.3-percent increase in disposable income. The increase came even though the Personal Consumption Expenditures Price Index — the Fed’s preferred measure of inflation — was up 0.4 percent from July in August and 3.5 percent year-over-year.

Incoming data suggests that the just-ended third quarter was largely on par with the second quarter and that 2023 could still have a “soft landing” rather than a recession, Kleinhenz said. For example, “With the Fed eager to see job growth weaken without causing the unemployment rate to take off, a number of indicators suggest that the tight labor market is cooling — but in the right way.”

Nonfarm payrolls gained 187,000 jobs in August, up from 157,000 in July but far below the average monthly gain of 271,000 over the past year. Meanwhile, the unemployment rate jumped 0.3 percentage points to 3.8 percent in August as more people looked for jobs.

After falling for three consecutive months through July, job openings rose to 9.6 million in August from 8.9 million in July but were far below the 10.2 million a year earlier. Hiring ticked up slightly from 5.82 million in July to 5.86 million but again was below the 6.5 million a year earlier. Separations, including layoffs, were essentially unchanged in August and have come down after a small surge earlier in the year. Unemployment insurance claims remain at historical lows and show no signs of a pickup in layoffs, which would be a leading signal of a pending recession.

Posted: October 5, 2023

Source: The National Retail Federation (NRF)

Down Care 101: How To Properly Wash Your Down Jacket, Duvet Or Sleeping Bag

MONTEBELLO, Calif. — October 5, 2023 — A clean down jacket, duvet, or sleeping bag will perform at its best and, with a few tips, it is actually very easy to wash your down product. Depending on usage, we recommend washing about once per year.

While we always suggest following the manufacturer’s recommended washing instructions, the following is generally the best way to wash your down product.

Step 0: What Not To Do

The three biggest mistakes people make when laundering down products are

  1. using harsh detergents;
  2. not drying completely; and
  3. overloading home washers/dryers with larger items such as duvets.

Avoiding these mistakes will help your down last longer and perform better.

Step 1: Use The Right Detergent

It is critical to start with a detergent specifically created for down products, such as ALLIED Feather + Down’s Down Wash. Once you have detergent in-hand, the following four steps will have your down jacket smelling fresh, lofting better, and looking like new.

Step 2: Pre-Rinse

If possible, pre-rinse products without detergent. This helps to saturate the items allowing the detergent to penetrate the fabrics more effectively and get to the down clusters to clean them thoroughly.

Step 3: Low Temp Wash

There is a greater likelihood that the fabrics will require a lower temperature than the down itself. This also saves energy when it is not needed.

Step 4: Additional Rinse

This will ensure that all detergent was completely rinsed out of the down and the product. Leaving residual detergent on the down may cause a reduction in fill power.

Step 5: Tumble Dry

Tumble dry on low temperature until completely dry with clean tennis balls or a clean shoe. If you think the item is dry, it is worth running one last dry cycle. Many people assume it is dry by the feel of the textile, but the down inside remains slightly damp. This may take several cycles. And if your product is insulated with ALLIED’s ExpeDRY down insulation, it will dry much faster than traditional down.

Also Worth Noting

It may be obvious, but do not bleach or iron your down filled products. We also generally recommend against dry cleaning, but if that is necessary because of certain trims on the item, it is recommended to use an eco-friendly dry cleaner who has experience with down filled products.

Posted: October 5, 2023

Source: ALLIED Feather + Down

KARL MAYER: HKS 3-M ON Represents The Cutting-Edge Digital Tricot Machine

OBERTSHAUSEN, Germany — October 5, 2023 — The HKS 3-M ON represents the cutting-edge digital tricot machine generation in KARL MAYER’s product portfolio. For ITMA 2023, the model was given an impressive all-round upgrade. The latest version of the HKS 3-M ON combines maximum machine performance with state-of-the-art technologies, thereby providing customers with answers to their challenges. They must focus on profitability despite rising costs, sustainability, being able to respond quickly and flexibly to the market dynamics, new business opportunities and stable value creation processes despite a shortage of skilled workers. Digitalisation particularly offers unique potential for increasing customer benefits.

“We are further developing the overall concept of our HKS 3-M ON. The focus is on digital solutions, for example with regard to patterning or product management, but also on mechanical optimizations and helpful Care Solution offers. We’re on the right track with our approach. Our customers simply loved the new possibilities,” was how Kay Hilbert, KARL MAYER’s Global Product Owner Tricot Machines, summed it up after the ITMA presentation. Rainer Müller, Vice President Sales of KARL MAYER’s Business Unit Warp Knitting, agrees: “For warp knitting professionals, the HKS 3-M ON was THE exhibition highlight.”

The latest innovations include a batching device that provides additional benefits, optimisations for working sequential patterns without speed losses, and energy-data monitoring — all presented in the form of prototypes. Further innovations simplify the handling and ensure a better product quality.

Ultra-speedy Multispeed: Advanced Feeding Control

The HKS 3-M ON is the fastest three-bar tricot machine with electronic pattern drive on the market. The new Advanced Feeding Control (AFC) system now also offers a number of revolutions per minute for sequential patterning that is higher than ever before.

The yarn feeding feature is connected to the cloud and works with the optimum yarn feeding data calculated there. This ensures a maximum machine performance even when producing complex patterns with a sequentially strongly fluctuating yarn consumption. At ITMA 2023, the audience watched in amazement as the prototype solution manufactured plisseé fabrics at an astounding 2,900 rpm. Yarn vibrations during abrupt run-in changes are also prevented. This is particularly helpful when processing sensitive yarns.

The product quality also benefits from an exact, even yarn feed. The warp knitted fabric finish looks exceptionally clean and tidy, especially at pattern change points.

The AFC system is scheduled to be available on the market from next year onwards, initially for the 210” HKS 3-M ON, and subsequently for other machine types and working widths.

Ready to save energy: Energy Data Ready

Energy consumption is now one of the most critical success factors for industrial companies. With its new Energy Data Ready option, KARL MAYER is offering the hardware that is necessary to determine and monitor the electricity consumption of its tricot machines. The respective technology is integrated into the switch cabinet.

After launching the ENERGY MONITORING SYSTEM software, customers can optimise their energy management on the basis of the potential highlighted by the values measured. The software reads the real-time energy data from the KM.ON cloud the machine is connected to, and analyses the results. The customer benefits from unique transparency. A dashboard shows the energy consumption of a machine per day, product and revolutions per minute, for example, as well as the carbon footprint and costs. Cost calculations and the identification of consumption figures make it possible to optimise the energy-efficiency of the production process. It can also issue repair and maintenance alerts. Higher consumption values may indicate machine wear and tear; accordingly, it is then possible to promptly take the necessary countermeasures.

Smooth handling with precision: reproducible sinker positioning

Following on from the development of the Spring Motion Assistant that makes it possible to unhook the guide bars in seconds, there is now another innovation that makes machine handling considerably easier: a new adjustment mimic for precise, user-friendly setting of the sinkers. This used to be a complicated process that called for experienced technicians and handling oily parts. Now, however, it can be carried out easily, comfortably and even in a business suit. Other advantages are a high level of reproducibility and precise settings.

The new feature is available for all models in the HKS 3-M ON family. It is scheduled to be gradually integrated into further machine types.

Additional benefit through process integration: the new batching device no. 55 X Rolling, fabric weighing and documenting – the new batching device no. 55 X can do all of this, and has been equipped with scales and a label printer for its various jobs.

The fabric weight is determined at the end of a batch in a single uninterrupted process, without having to carry and store the batches elsewhere, which takes time and effort. In addition, it is possible to create a label with the determined value and other useful data to minimise the risk of fabric rolls mix-ups and make the processes shorter. It can also include additional information such as the name of the company, product name, fabric length, machine, order number, date and information about the yarn. Further more detailed data can be shared via a QR code on the label, and/or integrated into KM.ON’s Digital Product Management system for example – provided the machine is connected to the KM.ON cloud. The solution is generally available with and without this connection.

The prototype was exhibited at ITMA 2023 and attracted a lot of enquiries. It is scheduled to be market-ready for a specific working width by the end of the year. In the medium term, the multifunctional batching device will be offered for all machine types with both an elastic and non-elastic product portfolio.

Lower costs and less environmental impact: direct drive with synchronous motor

For production processes that are sustainable yet also cost-efficient, the HKS 3-M ON has been equipped with an economical direct drive since its market launch. In contrast to the standard IE3 drive, the latest generation drive system works without a belt and tooth drive belt pulleys – parts that regularly wear out and therefore generate costs and have an environmental impact – and requires considerably less energy. It can lead to electricity savings of up to 8%. The HKS 4-M ON also features this energy-efficient drive technology, which will be rolled out to further models.

More light for fabric-quality monitoring: ICS with transmitted light set-up and a new background light

With its Integrated Camera System (ICS), the HKS 3-M ON ensures a consistently high fabric quality. The proven system has now been optimised with a transmitted light set-up and can thereby monitor the quality of a wider range of fabrics without any set-up changes than ever before. Thick as well as thin, smooth warp knitted fabrics can be monitored with one and the same set-up, i.e. without changing the position of the camera. This universal use has been made possible by integrating an additional high-output light source underneath the textile. The camera focuses on the textile from above. However, the conventional ICS with the camera installed underneath the textile is still recommended for extremely thick, heavy and dense fabrics.

For a closer inspection of the fabric directly on the machine, the textile is also backlit after the take-up – analogue to the principle of fabric inspection table. The backlit check improves quality observation and minimises the risk of defective fabric rolls. The innovative solution is available for the entire HKS 3-M ON range. It is scheduled to be continuously integrated into further model ranges at a later date.

Posted: October 5, 2023

Source: KARL MAYER GROUP

Herculite Products, Inc. Named One Of Best Places To Work In Pennsylvania

EMIGSVILLE, Pa. — October 5, 2023 — Herculite Products Inc., a manufacturer of high-performance and custom fabrics, is pleased to announce that it has been selected by the Central Penn Business Journal and Lehigh Valley Business as one of the Best Places to Work in PA for 2023.

Best Places to Work in PA identifies, recognizes, and honors the best places of employment in Pennsylvania. Companies are ranked based on evaluating each nominated company’s workplace policies, practices, and demographics and an employee survey measuring the employee experience.

“We are honored to be recognized as one of the 2023 Best Places to Work in PA,” said Vice President of Human Resources Pamela Funk. “We believe our people are our greatest asset, and we are committed to fostering a workplace culture that empowers our associates to thrive, grow, and make a meaningful impact. Thank you to all our associates for their hard work, passion, and commitment! Together, we will continue to create an environment where everyone can succeed and find fulfillment in their careers.”

Herculite President and CEO Peter McKernan added, “Congratulations and thank you to all our Associates for their commitment to creating a safe, engaged, and purpose-driven work environment. Our team’s dedication to each other, our mission, and our customers has made this achievement possible. We are proud to be recognized as one of the best places to work in Pennsylvania.”

“The 2023 Best Places to Work in PA honorees know what it means to create a culture in their organizations that results in teamwork and excellence. They are champions of business who know that the people in their companies are the keys to their success,” said Suzanne Fischer-Huettner, managing director of BridgeTower Media/Central Penn Business Journal and Lehigh Valley Business. “We are pleased to join with the Best Companies Group to recognize this year’s winners.”

Posted: October 5, 2023

Source: Herculite Products Inc.

Hyosung Welcomes U.S. And European Marketing Management To Its Global Brand Marketing Team

SEOUL, South Korea — October 5, 2023 — To support its continued global business growth, Hyosung has appointed outdoor industry professional, Laura Nilo, as its new U.S. marketing manager, West Coast, and marketing strategist Christiane Rauch as senior consultant Northern Europe – Hyosung Spandex.

Nilo, who is based in Oregon, brings 15 years of global, director-level marketing and sales experience in the outdoor industry with progressive brands including Smartwool, Black Diamond, and La Sportiva. At Hyosung, she will identify business opportunities and develop customized textile solutions to help West Coast brands and retailers prosper. Additionally, Nilo will manage joint development and promotional programs with key industry partners.

Based in Germany, Rauch is a highly experienced marketing consultant with deep roots in the textile industry with businesses such as Nilit, Advansa, ICI Dupont Nemours, and Invista. She will collaborate with the existing Hyosung European marketing team to devise and execute creative marketing strategies and sustainable concepts focusing on strategic key account management for leading European retailers and brands.

“Laura and Christiane are fantastic additions to our team,” said Simon Whitmarsh-Knight, global marketing director, Hyosung Textiles. “Their respective understanding of the global value chain, brand, retail and consumer needs will help us further our global leading position as a complete textile solution provider.”

With offices in more than 40 countries, Hyosung can locally support and interact with the international supply chain to provide complete solutions and navigate the increasingly complex regulatory landscape. Together with Hyosung’s Fashion Design Center (FDC) Team who forecast trends and create fabric stories and samples in the context of global trends, the Global Brand Marketing Team supports brands and retailers with design ideas, sustainable platforms, and product development.

Posted: October 5, 2023

Source: Hyosung

New Autumn/Winter 2023 GORE-TEX Brand Campaign Highlights Continued Commitment To Finding Innovative Solutions And ‘Going Further, Together’

LONDON/ELKTON, Md. — October 2, 2023 — W. L. Gore & Associates (Gore) has announced that the consumer business of its Fabrics Division has launched a new GORE-TEX Brand campaign for the Autumn/Winter 2023 season.

The AW23 campaign, the first with new global creative agency TCO London, highlights the GORE-TEX brand’s continued commitment to innovation and responsible performance by showcasing the durability of new GORE-TEX products with ePE membrane.

Products featuring the GORE-TEX Brand ePE membrane offer durably waterproof, windproof and breathable performance; are light, thin yet strong; have a reduced carbon impact (per Higg MSI) and are PFC Free*. These products are made for consumers to experience life’s adventures and to help create unforgettable moments while offering the reliable performance expected from the GORE-TEX Brand.

TCO London developed the campaign to champion the human story behind the brand by highlighting people and their stories that celebrate the GORE-TEX Brand promise of ‘Going Further, Together’.

Spearheaded by a 45-second film directed by Arthur Couvat and produced by TCO, the campaign captures the brand’s essence through inspiring, documentary-style visuals that range from bustling London streets to wild Icelandic landscapes. Photography was captured by Pim Rinkes.

The campaign storytelling is shared through the perspective of nine people who have a personal connection to the outdoors. The cast were selected by TCO through its editorial networks, with a focus on capturing the diversity of both the activities and the communities.

“This campaign showcases our story of expanding the boundaries of performance, comfort and sustainability while demonstrating the versatile nature of our products,” said Marc Bock, global content leader for the GORE-TEX Brand. “We’ve highlighted people who use and enjoy GORE-TEX products in recognition of the ever- growing and changing communities who rely on us in the outdoors.”

Simon Baker, TCO London managing director, said: “As an owner-managed and fully independent agency with roots in sport, we are proud to partner with a brand who shares our ambition to elevate the role of the outdoors in culture and to build on the GORE-TEX Brand’s position as a leader in sustainable performance. In our first campaign we have applied our publisher-agency model to appeal to both core fans, and a new generation of consumers, who are discovering the outdoors for the first time.”

Kerry Summers, global marketing leader for Gore Consumer Fabrics, added: “Our GORE-TEX brand and products are widely loved and admired, and we are confident that through this campaign and those to come, with TCO’s roots in culture, its global network and its strengths in sustainability and DEI, we’ll build more of these connections. It’s fitting that this first work delivers our brand promise of ‘Going Further, Together,’ because we share the perspective that the outdoors should be comfortably enjoyed by everyone, everywhere, today and in the future.”

* The new ePE membrane and all laminates it’s built into are “PFC-free” and advance the Fabrics Division’s goal of being free of PFCs of Environmental Concern over the lifecycle of our consumer products.

Posted: October 5, 2023

Source: W. L. Gore & Associates

Aquapak Polymers Appoints Tom Barrett As COO To Support Global Growth

BIRMINGHAM, England — October 4, 2023 — Aquapak Polymers Ltd., which specializes in polymer-based material technologies that can deliver both performance and environmental responsibility at scale, has today announced the appointment of Tom Barrett as COO based at the firm’s main manufacturing site in Birmingham, England.  He will be responsible for supporting the expansion of Aquapak as it develops its portfolio of products and their applications, which provide a planet-friendly alternative to conventional plastics.

Tom has a successful track record in operations having worked for multi-site businesses with international supply chains. He held the director of Operations role at aerospace business, Sigma, for 15 years, and was at Rical Group for six years. He also has experience in the plastics sector as operations manager of WHS Plastics Ltd., based in Birmingham.

Commenting on Tom’s appointment, Mark Lapping, CEO, Aquapak, said: “Aquapak has enjoyed rapid growth and as our product development continues, the complexity of our supply chains and the number of partners we work with will increase. Tom has a fantastic track record of managing multi-site businesses and ensuring they operate efficiently and cost-effectively. We welcome him to the team.”

“Aquapak is an innovative business with a very exciting proposition in Hydropol™ which has been developed as an alternative to conventional plastics,” Barrett said. “I am pleased to be part of the growth journey and look forward to working with Mark and the team to help the business realize its full potential here in the UK and as it expands globally.”

Hydropol enables product design to provide its much-needed functionality whilst increasing recycling and reducing plastic pollution.  When extrusion coated onto paper, Hydropol adds strength and barriers to oxygen, oil and grease, and its solubility allows 100-percent paper fiber recovery through paper recycling mills.

Posted: October 5, 2023

Source Aquapak Polymers Ltd.

C&A Europe Welcomes Minette Bellingan As New COO

Minette Bellingan

DÜSSELDORF — October 4, 2023 — C&A Europe appoints a new member of the European Leadership Team: Minette Bellingan is taking over the role of COO since October 2, 2023.

As COO, Minette will be responsible for the Fulfillment, Planning, Sourcing and Sustainability teams. Together, Minette and her teams will work to continually streamline and simplify operations, improving efficiency, increasing accountability and bringing these divisions into line with the industry’s best practices. The role will be key to help the company’s transition from a ‘push’ to a ‘pull’ operating model, with the clear objective of becoming a consumer-centric organization that is able to better match its offerings to consumer needs.

Minette has more than 25 years’ experience in supply chain management, manufacturing, global sourcing and compliance, gained with some of the largest retailers in the world, both online and offline. She has led businesses in Asia, Europe and the United States, and wasbased in Asia for the last 12 years. She has also become a respected sustainability academic and was recently named an Industry Fellow of Cambridge University’s Institute for Manufacturing.

Her latest position was at global e-commerce leader Coupang.com, Korea’s largest consumer internet company, where she was part of the leadership team and also CEO of CPLB, a wholly owned subsidiary. Prior to this, Minette was director of Global Sourcing and Private Brands for Amazon.com, which involved leading product sourcing and supplier management, operations, quality and compliance for all its private brands and direct imports.

Giny Boer, CEO, C&A Europe, said: “An efficient and sustainable supply chain is essential to offer our customers high quality clothing at an affordable price. Minette will contribute greatly to the transformation of our company with her love of sustainability and extensive international experience in this area and supply chain management.”

With this appointment, the C&A European Leadership Team is complete and fully equipped to continue pushing further on its successful growth plan to transform C&A Europe into a modern, omnichannel fashion retailer, under the leadership of Giny Boer, CEO.

Sharing the Leadership Team’s common passion of making the C&A transformation a joint success, Minette will work alongside Betty Kiess, Chief Communications Officer; Birgit Kretschmer, Chief Financial Officer; Daniel Jimenez, Chief Merchandising Officer; Fareen Abdullah, Chief People & Culture Officer; and Jason Morgan, Chief Commercial Officer.

Posted: October 5, 2023

Source C&A Europe

Manjushree Group Enters Emerging Indian Nonwovens Market With Reifenhäuser Reicofil Smart Composite Line

Manjushree Group relies on a flexible RF Smart Composite line from Reifenhäuser Reicofil to meet very different customer requirements.

BANGALORE — October 4, 2023 — After four decades in the packaging industry, the Manjushree Group is entering the Indian nonwovens market with ambitious goals. The entrepreneurs rely on a flexible RF Smart Composite line from Reifenhäuser Reicofil to meet very different customer requirements.

The Manjushree Group may be a newcomer to the nonwovens industry, but it is not a blank slate: Company founder Vimal Kedia operated a blown film line for packaging materials for the tea industry in the eastern part of India as early as 1983. In the years that followed, Manjushree Technopack Ltd. developed into one of the largest suppliers of solutions for rigid plastic products in South Asia — and the family business grew into a group with several business segments. In 2018, the entrepreneurial family repositioned itself: it sold its previous core business to a financial investor and established Manjushree Ventures with footholds in start-up financing, real estate business, and manufacturing — the largest of which is Manjushree Spntek as a producer of high-quality spunmelted fabrics.

“We invest in modern, technology-based companies that are shaping the future – for example, in the healthcare sector,” says Rajat Kedia, Managing Director at Manjushree Ventures, describing the company’s philosophy. “A detailed market study revealed a large growth potential in disposable medical products and hygiene items. That’s why we founded Manjushree Spntek.

Experience as a core competence in the new market

Since February 2023, Manjushree Spntek has been producing high-performance spunmelts on an RF Smart Composite line from Reifenhäuser Reicofil — benefiting both from many years of experience in the packaging industry and from experience with Reifenhäuser’s blown film lines. “We know a lot about plastic extrusion, for example when it comes to line operating parameters such as temperature and pressure. Processing is similar in both industries,” explains Rajat Kedia. “The main difference is the distribution of the products: In plastic packaging, we had an established customer base and sold a lot of material to the big consumer goods manufacturers. The nonwovens market in India, on the other hand, is still forming, with thousands of small companies currently getting involved.” These serve customers in their regions, such as hospitals.

Challenge: small-scale market

Small-volume markets present spunmelt producers with their own unique challenges: Many customers tend to buy smaller quantities, but have specific requirements for the spunmelt. In India, the material also has to meet the different regulations of the approximately 30 states. For example, there are different specifications for colors, properties and basis weights. And then, of course, customers have high quality requirements: “Customers are looking at better web uniformity, more softness, lighter weight fabrics and off course cheaper if possible,” described Rajat Kedia.

“Our need was for a machine which can cater to the entire gamut of requirements right from 10 GSM to 100 GSM, being extremely cost efficient for colour changes, but most importantly being consistent with product quality and cost,” Kedia summarized the requirements for the spunmelt line. “We chose an RF Smart line from Reifenhäuser Reicofil. The technology is very flexible and allows us to respond to the current needs of the market.”

RF Smart: ideal for smaller and emerging markets

The RF Smart Composite line is a standardized spunmelt line for smaller and emerging markets. The line produces nonwovens of the highest Reicofil quality with appropriately adapted throughput. This makes it ideally suited for applications in hygiene and medical technology and, with typically 8,200 annual production hours, it is extremely reliable. In addition, operators can start production quickly because in many cases the line can be integrated into existing buildings. “The RF Smart is an alternative to lines with a particularly high output, such as RF5 and RF5 Plus, or special requirements, such as RF5x and RF 5 Tech,” explained Falk Roesner, sales manager at Reifenhäuser Reicofil.

Qualities that also convinced the Kedia family of entrepreneurs: “The Smart line is suitable for emerging markets and delivers exactly the same quality of product as the higher version of the machine, yet being very agile and flexible in running – Quick changeovers, low running speed to 400 mtr per min and minimal wastages, optimal power consumption, etc.,” Kedia said. “The main advantage is the competitive pricing of this line, we feel extremely pleased with our decision to go with this Smart technology.”

Spunmelt production newly established

Before production could start, Manjushree built a new production building in Bidadi, a town an hour’s drive from Bangalore International Airport. The building is designed to be sustainable: It uses natural light and fresh air, has comprehensive contamination control, and obtains almost all of its energy from renewable sources. Reifenhäuser Reicofil then installed, commissioned and tested the RF Smart Composite line.”Reicofil’s experts helped us with process settings and machine parameters to achieve the best result with minimal downtime,” Kedia described. “Reicofil’s experience and expertise in improving products is tremendous. In addition, their world-class support and services are always available and they are open to new ideas — whether it’s products, customer experience or machine improvements.”

Products for hygiene and medical industry

Since February 2023, Manjushree Spntek has been producing high-quality spunmelted nonwovens, including ultra-soft fabrics and fabrics with special coatings for customers in the hygiene and medical industries. The material can be used, for example, for baby diapers and feminine hygiene products, but also for medical articles ranging from surgical gowns to surgical drapes.

Manjushree Spntek is also working on many development projects with customers — after all, setting up production is only the first step: “We entered the nonwovens market to become the market leader,” Kedia said, who believes he is well equipped to achieve this ambitious goal: “While we are new to production of Nonwovens; we are experts in deciphering customer delight, consistent quality and innovative R&D. The most important factor being understanding of the customer needs and delivery to their delight. This is our single minded focus for all our customers, large or small.“

Requirements for the spunmelt line:

  • Making a finer filament for better web uniformity;
  • Enhanced thickness for the softener and superior feel at lower grammages;
  • High hydro head for superior protection;
  • Better tensile properties; and
  • Ability to switch from one product to another with minimal wastage.

Insight into the production:

  • ultra soft fabrics and fabrics with special coatings;
  • Width: 60 mm to 3200 mm;
  • Basis weight: 20 to 100 gsm;
  • Throughput: 800 tons per month targeted; and
  • Raw materials: polypropylene nonowvens with anykind of value-added tropical treatments.

About Manjushree Spntek

  • 2018 founded as part of the Manjushree Group;
  • Headquarters: Bangalore;
  • Employees: 110;
  • Products: High-performance spunmelt nonwovens for surgical gowns and drapes, baby 
diapers, feminine hygiene products, among others;
  • Markets: mainly medical and hygiene industry, but also industrial applications; and
  • Production starts in February 2023.

Posted: October 5, 2023

Source The Reifenhäuser Group

AtoZ Automation Signs Distribution Deal With British Automation Machinery Brand MattressTek

ROSSENDALE, England — October 5, 2023 — AtoZ Automation, a division of AtoZ Packaging Enterprises Inc., based in Marietta, Ga., has agreed to a deal with an automation machinery manufacturer in England to advance and maintain their presence across North America.

MattressTek has enlisted the support of A to Z as its exclusive U.S. distribution agent after collaborating on a project for a large-scale mattress manufacturer, where it installed a Hot Glue Bridge that stacks glue-sprayed layers of foam and pocket springs after the adhesive is applied. This incorporates conveyors, a multi-layer tilting conveyor rack and application gantry which holds application spray guns/heads.

Sid and Walter from AtoZ — who are already established in the provision of MattressTek’s programmable sewing and stitching capabilities — are said to be “extremely excited” about the partnership. They set up A to Z’s first incarnation back in 2001 and are president and vice president of Development respectively. MattressTek has a range that includes bespoke innovations, along with the multi-needle 3D Tek, Vertical Border and Panel makers, double overlocker SergeTek, Side Stitch and Tacker (TakTek), Handle Maker and Label Attacher, Tape Edge, Sock Closer and machinery for notching, cutting and stamping (vent and handle) panels.

Supported by an experienced sales team, they are looking forward to joining MattressTek directors Shaun Peel and Michael Birtwistle to showcase their expanding range to the mattress manufacturing markets, and recently attended Foam Expo exhibitions in Stuttgart, Germany, and Novi, Mich., as well as Interzum, held at Koelnmesse Cologne, Germany, and are working through the inquiries gathered through that.

With the mattress production markets growing, alongside the foam processing and innovation capabilities, the team are optimistic and excited about the coming months and look forward to welcoming more customers, contacts and partners along the way. The brand has become known for its preventative approach to innovative problem solving in factory automation with 70 percent of its business attributed to export.

As well as a string of industry awards for innovation and international trade and export, MattressTek have also been successful in being securing 50-percent funding claim from the UK government’s Department for Business and Trade (DBT, formerly Department for International Trade) Internationalisation Fund, through the Northern Powerhouse division, supported by their local trade advisor, and are a keen lean manufacturer, submitting a project for funding through Lancashire Manufacturing Growth Fund, guided by Boost and GC Business Growth Hub, to further support their shipping activities.

Posted: October 5, 2023

Source MattressTek

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