DyStar Launches Campaign Against Imitators

DyStar, Germany, has launched a campaign to counter the growing number of imitation products and
trade-names, especially in Asia. The company says the problem is particularly prevalent in the
highly competitive market for disperse dues for the coloration of polyester. DyStar is offering a
brochure and launching an advertising campaign to point out the risks of using imitation
products.Me-too products have been a problem for a long time, said Dr. Jan Verdenhalven, head of
Disperse Dyes, DyStar. Recently, there has been an increase in the number of dyes being sold in
Asia under our tradenames although they are not manufactured by us and do not comply with our high
quality specifications. We will therefore take action against any infringement of out patent and
trademark rights.The company also announced that it has released a new reactive dye. The Remazol®
Black NF reactive dye can be used in exhaust, cold pad-batch and continuous processes such as
pad-dry, pad-steam and pad-dry-stream dyeing methods. The dye is free of metals and AOX and is
compatible with other Remazol dyes.
Circle 312.

November 1999

People

The Maxim Group Inc., Kennesaw, Ga., has announced the appointment of Leonard H. Thrill as chief
financial officer.Thrill joins the company from the United States Securities and Exchange
Commission’s (SEC) Enforcement Division, where he most recently served as assistant chief
accountant.Prior to joining the SEC, he served as chief financial officer for Centurion National
Group Inc.Woolshire Carpet Mills, Calhoun, Ga., has promoted Terry Green to executive vice
president and Bob Green as vice president of raw material, procurment and planning.In his position,
Terry Green will be responsible for marketing and advertising, sales, merchandising and product
development.Bob Green will be responsible for raw wool procurement, yarn scheduling and overall
production of all Woolshire Carpet Mills production acitivity

November 1999

American Yarn Spinners Re-Elect President

The American Yarn Spinners Association Inc. has announced that Mark B. Kent, president of The Kent
Manufacturing Co., Pickens, S.C., was re-elected for a second term as president of the American
Yarn Spinners Association. Kent was has served as president of Kent Manufacturing since 1992.The
American Yarn Spinners Association also announced that D. Harding Stowe, president, R.T. Stowe
Mills, Belmont, N.C., was named first vice president and Charles L. Little Jr., president, Mount
Vernon Mills, yarn division, Greenville, S.C., was named second vice president.Fred A. Jackson,
president, AmericanandEfird Inc., Mount Holly, N.C., was named treasurer and Jim H. Conner,
Gastonia, N.C., was re-elected as executive vice president and secretary.

November 1999

Savio Macchine Tessili

Savio Macchine Tessili SpA., Italy, received strong interest at the ITMA 99 in Paris, France, for the introduction of its new Orion Automatic Winder. The Orion is the newest generation of automatic winders on the market.

Savios goal was to offer to its customers a fast, economical, reliable, and flexible automatic winder that integrates latest Computer Aided Package (CAP) build-up for perfect yarn run-offs in weaving and knitting mills, as well as most homogeneous package dyeing in dye-houses.The Orion is a winder that integrates Savio’s experiences with previous winder designs, as well as the latest hi-tech electronic control features to ensure the utmost package quality.

Flexible And Intelligent

The Orion winder features innovations that allow independent movements of important function groups. This increases efficiency and productivity due to time savings, and reduces power consumption. For example, the machine can independently move the yarn suction nozzles to find the yarn end on the package or the bobbin. Also the splicer is an independent system unit by itself.

Further, the machine has a lower consumption of compressed air due to avoidance of unnecessary splicing cycles, and reduces significantly yarn waste. Savio expects a much lower spare parts consumption because of the independent function cycles.

The new direct drive of the winding drum, in combination with many other individually driven functions, returns significant power savings. An optimized acceleration curve adapts all parameters to the actual mass (weight/size ratio) of the package, allowing faster acceleration. A customized acceleration curve for specific requirements can be preset.

Orions FlexiTray is a self-centering bobbin support which achieves a truly balanced unwinding of the yarn due to the perfect centering of the bobbin on the peg. It works even with damaged bobbin tubes. The Orion process logic can integrate all models of yarn clearers presently on the market. For stops in reference to yarn clearing, Orion’s flexible cycle minimizes production losses.

Anti-Patterning Device

For the first time, Savio introduced its revolutionary CAP system. At each winding head position the computer controls the formation of the package to avoid even the slightest yarn layer patterning.

However, only at critical diameter ratios between the drum and the package an intelligent servo command is executed. This alters the package axle position and at the same time the drive ratio between drum and package to avoid the ribboning effect.

This feature is also active during acceleration, when using cylindrical packages a tapered drum is used.

Splicing With Pride

Savio has integrated its mechanically driven splicing system for maximum splice quality. The company claims that yarn strength after spicing is 100 percent, or almost 100 percent of the original yarn strength (depending on the yarn character).

The splicer adjustment is centralized and guarantees great uniformity of splice characteristics on all individual heads. Orions Twinsplicer can handle high density yarns and Spandex yarns, and is available for Z and S-type yarns. Savio offers further the possibility to change over to alternative splicing technologies within a matter of minutes (e.g. air splicing) to adapt best to individual yarn splicing requirements.

Plenty Of Options

The optional Booster device significantly reduces the unwinding tension by modifying the shape of the unwinding balloon. In combination with the optional Tensor, an electronic yarn tension sensor, this contributes to a considerable reduction in winding tension and at the same time equalizes the pre-set tension over the entire yarn-length of the package. Should the yarn tension exceed the pre-set value, the winding drum will slow down to compensate and reduce the tension to the desired value.

The Tensor has no moving parts that could negatively influence operation and acts further as an anti-wrap/lap control, during start-up and high speed operation. Another option is the yarn waxing device with a positively driven adjustable deflection device for waxing uniformity. It features an alarm function when the wax is running out, and even stops the single winding unit if operator fails to replace the wax.

The optional bobbin cleaning system has a single suction unit for each head and is located at the height of the balloon breaker. It captures all the dust and lint that is created during the unwinding of the bobbin and is then collected by a filter.

The Savio Steaming System provides continuous steaming for improved processibility. The bobbins are guided through a tunnel which is equipped with hot-air circulation to recover heat and reconditioning of treatment water.

Automation Prepared

The automatic bobbin loader provides high-efficiency and flexibility, and at the same time offers a high loading capacity.

A wide range of tubes can be processed from 180 to 350 mm. An underwinding cleaning station allows the use of bobbins coming from spinning with automatic doffing systems. The cleaning is done before the bobbins are fitted on the pegs.

The Orion winder is prepared to link with any type of spinning machine offered on the world-wide market. A consolidated bobbin transfer system guarantees high efficiency and reliable delivery.

Other automation systems integrated in the machine are the optional tubecleaner, and the automatic package doffing. In just 15 seconds the trolley unloads the package and replaces it with an empty cone, fully prepared with a preset reserve yarn-length that is suitable for the following manufacturing processes.

Flexibility Duo-Link

The Orion even permits the user to process two different lots of materials at the same time. Each Flexitray carries an identification chip for controlling the feeding of the right bobbin to the right winding position. The recognition and distribution of the bobbins to the appropriate winding position is controlled electronically, and no physical adjustment of the individual winding heads is required since all settings are adjusted by the machine’s computer. Orion’s Duo-Link takes care of the processing of two lots coming from a double-drive spinning frame.

November 1999

PhilChem Sold To Process Chemicals

S. B. Phillips Co. Inc., Greenville, S.C., has sold 100 percent interest in PhilChem Inc., Greer,
S.C., to Process Chemicals LLC, Tampa, Fla.While PhilChems growth has been rapid in both sales and
market share, in fact the company just completed a record year, we made the decision to sell in
order to focus more closely on our personnel services business,” said Sam B. Phillips Jr., owner
and CEO of S.B. Phillips Co. Inc.

November 1999

Fuller Releases High-Performance Latex Polymer

H.B. Fuller Co., St. Paul, Minn., has introduced a new polyvinyl acetate terpolymer emulsion known
as FULATEX® PD-8161. The polymer is designed for applications in the textile, nonwoven and paper
industries.FULATEX PD-8161 is a self-crosslinking and self-catalyzed emulsion. It is
water-resistant, sprayable, non-foaming and resistant to thermal/UV discoloration.
Circle 305.

November 1999

Woolmark Launches Total Easy Care Wool

The Woolmark Company, New York, showcased its licensed Total Easy Care Wool at a Wash Me Wool
reception held during the recent Yarn Fair International. Total Easy Care Wool was first introduced
to the American apparel industry in August.
(See Technology Advances At Expofil, ATI August 1999). According to the company, it is the
next step in making wool a high-performance fiber.As a follow-up technological advancement to
washable wool, Total Easy Care Wool can be machine washed at 40°F and tumble dried on low heat. It
is being marketed globally. In 1998, more than 3 million garments were merchandised at
retail.Working through the supply chain from spinner, knitter and weaver, to garment manufacturer
and retailer, The Woolmark Company offers technical advice and assistance through each stage of
production. Approved Woolmark Total Easy Care garments will not shrink or loose shape even after as
many as 50 washings. The fabrics retain their soft wooly hand and luster. Easy Care
DistributionIn this country, The Kent Manufacturing Co., Pickens, S.C., is selling worsted yarns.
Jasco Fabrics has a line of knitted fabrics for cut and sew. Garments are available for both men
and women from Liz Claiborne. Lands End and Nova Knitting are also developing apparel in Total Easy
Care Wool.Worldwide, there are more than 100 spinners supplying machine washable yarns. With 20,
Italy leads the list. Grignasco, Lanerossi, Luigi Botto, Lineapiu and Zegna Baruffa are some of the
names.Schoeller of Germany; Amalric and Christory of France; John Smedley, LaidlawandFairgrieve,
Patons and Thomas Ramsden from the United Kingdom are other European spinners on the Woolmark list.
There are also 16 companies from China, 11 from Taiwan and five from Japan.The weavers selling
machine washable wool fabrics are primarily from European countries. Lepoutre, France; Dechamps.
Germany; Luigi Botto, Lanerossi and Pecci, Italy; and the Parkland Group, the United Kingdom, are
some companies listed. Easy Care DevelopmentTotal Easy Care Wool has been developed in
response to the influence of sportswear and casual attire, and consumer demands for easy care
apparel.Consumers have been asking for washable wool in a range of wardrobe items and were
answering their call with the most tremendous advancement yet washable wool wovens, said Stephanie
Garbarini, general manager, marketing communications and retail for The Woolmark Company.
“Woolmark’s Total Easy Care Wool now allows consumers to wash wool sweaters and trousers at home
for the first time.”The 1999 revised edition of The Woolmark Company’s report, “Easy Care in Wool,”
focuses on five areas: the demand for easy care products; global growth in laundry appliances;
manufacturing industry capacity; Woolmark test methods and labeling; and a global source guide. It
is available from the Woolmark Company for $90 for licensees and $120 for nonlicensees.

October 1999

People

Keith M. Hull has been promoted to the newly created position of corporate vice president and
president, marketing and sales, for Avondale Mills Inc., Graniteville, S.C. He previously served as
president, apparel fabrics, and was responsible for sales and marketing of all apparel fabrics,
including denim, utilitywear, sportswear and Woodhead Specialty Products.In his new position, Hull
will continue to have responsibilities in these areas, along with the added functions of sales and
marketing for Avondale Yarns.John Hudson Jr. has been promoted to president, apparel fabrics
marketing. He will oversee all marketing responsibilities for utilitywear, sportswear, denim,
fashion fabrics and international. He previously served as executive vice president, Avondale
Denim.Louis M. Pedraza recently was promoted to vice president, Avondale Denim. He will be
responsible for all marketing and merchandising aspects of Avondale Denim products. He most
recently served as vice president, operation, planning and control department.Robert G. Nelson has
been promoted to the newly created position of vice president, apparel fabrics logistics and
planning. He will be responsible for overseeing the business planning, scheduling and customer
service functions for denim and piece-dyed fabrics. He most recently served as vice president,
Avondale Yarns.Gerold A. Linzbach, a member of the Aventis Merger Project team and the designated
head of human resources and communications for Aventis Pharma, has been appointed executive vice
president, Celanese Chemicals and Acetate, and president of the acetate products division. He
succeeds Jim Simmons, who has announced his retirement.Linzbach joined Hoechst in 1990 in the
corporate planning department. In 1999, he was appointed to the Aventis Project Team.Heather A.
Watson has been named national sales manager for Bill Burns, New York, a business unit of Kellwoods
Robert Scott/David Brooks division.

October 1999

The Art Of Achieving

As the industry evolves into technology driven businesses, an increasing number of companies are
reaching a critical pain threshold in needing to control and manage their vast amounts of digital
media assets.Technically speaking, a digital asset is any form of media that has been turned into a
binary source. Digital assets, which for textile mills include everything from artwork, logos and
photos to PowerPoint presentations, text documents and even e-mail, are proving to be valuable
assets in terms of both productivity and company valuation. However, an asset is only an asset when
you can find it, or you know that you have it in the first place.In this, the first of a two-part
series, we will review the art and science of digital asset management. Digital Asset
ManagementAccording to GISTICS research, an average of $8,200 per person per year is spent on file
management activities, including searching, verification, organization, back-up and security.
Creative professionals spend an average of one out of every 10 hours of their time on file
management.Canto Software, developers of asset management software, reports that the average media
user manages over 7,000 files distributed over a variety of storage mediums. The average creative
person looks for a media file 83 times a week and fails to find it 35 percent of the time. Their
research shows that digital asset management solutions will drop that to figure to 5 percent.
Digital asset management (DAM) saves not just time, but money.Where do the savings come from Labor
reduction is a primary contribution, allowing employees to spend less time locating assets and more
time working on current projects. Another key benefit is that the ability to find and research
existing work facilitates the reuse of valuable creative assets from previous projects. A
by-product of this benefit is faster development. The ability to take advantage of work performed
on prior projects will reduce turnaround time.The DAM process insures that only approved brand
elements are used and are used in the proper context. The process automates the workflow, with the
ability to keep track of versions or routing the asset to its next destination. DAM helps to build
relationships by supporting the ability to share assets over an extranet with clients and
suppliers. In addition, with the ability to allow clients or other departments to observe creative
works in progress, DAM fosters communication and collaboration. While the term DAM implies its use
for computer-generated artwork, a growing number of textile mills and product manufacturers are
finding DAM applications an ideal tool for cataloging the years of hand-drawn artwork they have
purchased as a part of each new development season.These companies have begun scanning or
photographing these assets and building a database that not only makes it easy to find and use
purchased assets, but provides a valuable tool for insurance valuation. The Spectrum Of
ApplicationsA DAM application is simply a tool for organizing digital media assets for storage and
retrieval. When searching for a digital asset management system, the first thing to identify is
your objective. Let the priority of one or more of these goals be your guiding principle in sorting
through the facts and marketing hype. The marketplace offers a broad range of solutions, ranging
from individual workstations to enterprise-wide solutions.Desktop solutions represent the simplest
type of DAM. They serve the needs of individual users with relatively small collections of content.
This model can be conformed to a handful of stations in a low-security file-sharing network and
sometimes even to larger studios, if one person is managing one type of media asset. While desktop
solutions allow for descriptions and keyword searches, they typically only catalog thumbnails and
references to the actual files, as opposed to the files themselves.A collaborative solution is the
likely choice if your objective is sharing work-in-progress and finished media among a tightly knit
group of co-workers. The content itself can be stored on a central server or across individual
workstations including offline storage, such as CD-ROMs and tape cartridges. Other offerings
include annotation capabilities and strong communications support for efficiently transferring
files between remote users. Process-oriented solutions focus on workflow, orbiting around a
centralized database of project management information that allows a producer to assign, prioritize
and track a projects progress across the entire production team, including edits, conversions and
sign-offs. Given that workflow varies greatly across different types of enterprises,
process-centric solutions are often tailored to the needs of specific vertical
markets.Industry-centric solutions extend the sharing of an enterprises media assets to suppliers,
contractors and other partners. Such systems include high-level security that allows the primary
enterprise to work with multiple parties without commingling proprietary assets. Merchant-centric
solutions for e-commerce enable an enterprise to serve a high volume of on-line customers who will
browse and purchase media assets. Merchant-centric systems routinely process secure financial
transactions, drive order fulfillment processes, interface with inventory systems and report to
accounting systems that can manage things like royalty payments to represented parties.Some
businesses find that one vendor can handle all of their needs, while others implement multiple
systems according to the disparate needs of various departments. In the latter case, the use of an
open system architecture can allow these multiple systems to act on one central repository of
data. Catalogs vs. RepositoriesDAM applications are characterized by architectural
differences. The playing field can be subdivided into two basic categories, media catalogs and
asset repositories.The primary characteristic of media catalogs is the use of proxies, such as
thumbnails, in an indexed database that can be quickly searched by keyword. The actual source files
are left untouched and under control of the operating system. The benefits of media catalogs
include low cost, ease of installation and administration, and scalability across multiple
divisions of an enterprise. Since media catalogs do not actually manage the content itself, anyone
with system access can typically view, change, move or delete any content element. This usually
precludes such features as check-in/check-out of content, rights management and automatic
versioning (the latest version of a print, for example). Media catalogs can also become sluggish
with large catalogs, especially if distributed across multiple servers or geographic locations.In
asset repositories the content itself is physically stored inside a secure database. Benefits
include security levels, replication, referential integrity, centralized data management and full
hierarchical storage management and disaster recovery.Solutions based on the asset repository model
are ideal when systematizing studios with industrial workflow, managing rights and permissions such
as the intellectual property of either your company or a third party and structuring global access
by employees, contractors, suppliers, partners and customers.This centralization of all assets into
a single or distributed storehouse for safekeeping requires significantly higher performance
hardware such as high-end UNIX servers, formidable on-line storage and high-speed networks.
According to a report in New Media Magazine, it also demands a capital investment 10 to 50 times
that associated with media catalogs, as well as a commensurately higher level of system
administration. Off-The-Shelf Or CustomAnother important question to be answered is how much
technical expertise is required in the installation and maintenance of a DAM solution. Much like
CAD systems, the selection ranges from totally integrated off-the-shelf packages to custom
solutions. Since the best-integrated application suites are built around process knowledge, they
are ideal for business models centered on methodologies well established within a given industry.
Such solutions are often easy enough to install that they can be set up by end users.The middle
ground is populated by higher-level prebuilt components, enabling a business to use its more unique
business knowledge in configuring a partially customized application. While the orchestration of
prebuilt components will require modest knowledge of systems integration, this genre represents an
excellent vehicle for creating a uniquely branded service.On the high end of the spectrum are
universal server databases and search engines that enable systems integrators to assemble the best
of breed for their unique needs. Each consists of a self-contained module automating one business
function or the activities of a single employee.

October 1999

GenCorp And C P Group To Serve Asia-Pacific Markets

GenCorp Inc., Fairlawn, Ohio, has announced a joint venture with ChareonPokphand Group (C.P.
Group), Thailand, to serve the decorative PVC film and fabric markets in the Asia-Pacific region.
The companies also plan to expand product lines in North America and Europe.The joint venture will
be known as CPPC Decorative Products Co. Ltd. and currently has annual sales of $25 million. CPPC
will operate from the two current manufacturing locations in Thailand.By combining efforts with one
of Asia-Pacifics largest and most respected companies, we have positioned ourselves to be a major
player in the region, said John Yasinsky, chairman and CEO, GenCorp. CPPC will initially focus on
coated fabrics and decorative film laminates for the furniture, home furnishings, outerwear,
luggage and vinyl accessories markets. This joint venture company will become part of GenCorps
spin-off company, OMNOVA Solutions Inc., upon the completion of the spin-off this fall.

October 1999

Sponsors