ZIMMER AUSTRIA Reorganizes Operations In USA And Canada — Partners With FI-Tech

KUFSTEIN, Austria — June 11, 2024 — ZIMMER AUSTRIA is excited to announce strategic changes in its sales and service structure for the United States and Canada. These changes aim to bolster the company’s presence and effectiveness across Northern America.

Partnering with FI-Tech, we anticipate a significant enhancement of our market presence through the reorganization of our sales network.

This strategic move, which involves expanding our local team significantly, will not only strengthen our sales capabilities but also improve our service to existing customers’ installations. This enhancement comes at a crucial time and is expected to provide additional leverage in a challenging market environment.

We would like to extend our heartfelt gratitude to the ZIMMER Machinery Corp. Team, especially Franziska Basalone and Gerald Abele, under the exemplary leadership of Roland Zimmer, for years of successful collaboration. We wish Roland and his team all the best in their personal and professional future endeavors.

FI-Tech Inc., established in 1972 by C.L. Basset, is now led by his sons Todd and Jeff Basset. Serving as a crucial link between machinery and plant manufacturers from both Europe and the United States, and their users, FI-Tech Inc. has evolved into a leading service partner for industries related to textiles. The company enjoys the trust of customers and suppliers alike, with a portfolio that includes some of the most renowned brands in the textile and carpet machinery industries from Europe and the United States. This trust and expertise made FI-Tech Inc. the ideal choice to spearhead our expansion into the US and Canadian markets.

Posted: June 18, 2024

Source: ZIMMER AUSTRIA

Westex®: A Milliken Brand Hosts Live Flash Fire Event For Safety Professionals

SPARTANBURG, SC — June 17, 2024 — Last month, Westex®: A Milliken Brand hosted safety professionals from many US-based oil and gas companies for a one-day educational event featuring a live flash fire demonstration.

Taking place at Industrial Rescue Instruction Systems in Beaumont, TX, the event featured three speaker presentations, including:

  • The Science of Fire and Fabric presented by Scott Francis, senior technical sales manager at Westex. This in-depth presentation reviewed the fundamentals of how fire is formed, the way it reacts to certain fiber types and what to look for when sourcing flame-resistant (FR) fabrics for personal protective equipment (PPE) programs.
  • An Inside Look at a Burn Unit presented by Jamie Heffernan, burn program manager at William Randolph Hearst Burn Center. An informative review of the realities of treating and rehabilitating burn victims. Jamie reviewed the principles of first aid for burn incidents and provided first-hand accounts of treating and caring for trade workers who have experienced life-threatening burns.
  • Just a Second Ago: The Brad Livingston Story presented by Brad Livingston, flash fire survivor and speaker. In this powerful testimony, Brad shared his personal recount of the flash fire that put him in a coma for two months and took the life of his coworker and friend. His motivational speech gave participants an unparalleled view on the dangers and resulting consequences of ignoring safety requirements in favor of shortcuts.

Additionally, participants had the opportunity to watch eight live flash fire demonstrations. Each demonstration featured different garments made with Westex FR fabrics, as well as non-FR examples, and it included a post-burn review from Westex experts.

“This event was an incredible opportunity to connect with safety professionals. There’s so much that goes into choosing the best FR garments for your workforce and having a chance to provide these professionals with context and insight that will make their jobs easier in the future is unparalleled,” said Josh Moody, vice president of protective apparel at Milliken & Company.

Posted: June 17, 2024

Source: Milliken & Company

Nautilus Defense Makes World-Leading Advancement In Electronic Textile Technology

PROVIDENCE, R.I. — June 17, 2024 — Nautilus Defense, a global developer of advanced textile-integrated systems, has demonstrated a critical advancement in the field of electronic textiles. Nautilus announced that it has successfully demonstrated the world’s first direct die attach of chiplets to embroidered conductive yarns at a 180µm pitch, a space between yarns that is as thin as a single hair. This technological milestone is an important step toward the scalable manufacture of leading-edge sensor systems that look and feel like the fabrics people wear every day.

UVA-developed chiplet directly attached to 2D textile network at a 180µm pitch. Image courtesy of Nautilus Defense

“Textiles are simultaneously one of the most ubiquitous, impactful, and unassuming technologies developed in human history. With support from IARPA and collaborations with private industry and higher education, Nautilus is advancing the state of the art in textile-integrated sensor systems,” said Jim Owens, CEO of Nautilus Defense. “We are proud to be a pioneer in the rapidly evolving advanced textile industry. The technological advancements we are making at Nautilus will strengthen our national security, create new economic opportunities in our region, and accelerate strategic research initiatives across a range of industries.”

Nautilus, through its participation in IARPA’s Smart Electrically Powered and Networked Textile Systems (SMART ePANTS) initiative, is developing novel textile-electronics integration technologies that will enable the development and domestic manufacture of innovative products for national defense, medical, aerospace, and other applications. Nautilus has partnered in the SMART ePANTS program with industry and academic leaders including:

  • GE Aerospace;
  • TRX Systems;
  • Centeye;
  • Anthro Energy;
  • Arachne Labs;
  • The University of Virginia; and.
  • The University of Michigan

“Nautilus Defense’s newest technology– developed right here in Rhode Island– is a testament to the state’s longstanding leadership in manufacturing and textiles,” said U.S. Senator Sheldon Whitehouse, who convened the Rhode Island Textile Innovation Network to guide growth of the state’s textile industry in the twenty-first century. “I applaud the entire Nautilus team for their pioneering work to strengthen our nation’s defense capabilities.”

Nautilus was founded in 2013 and has grown to become a global leader in the development and production of advanced textile-integrated systems. The company is headquartered in Pawtucket, Rhode Island which is widely accepted as the birthplace of the Industrial Revolution and was one of the pioneering cities of America’s textile industry.

Posted: June 17, 2024

Source: Nautilus Defense

SHIMA SEIKI To Exhibit At Pitti Filati 95

WAKAYAMA, Japan — June 17, 2024 — SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 95th edition of the Pitti Immagine Filati exhibition in Florence, Italy. It will exhibit as part of the CustomEasy section, which explores various aspects of customization in the presence of textile machinery and design software, represented in part by SHIMA SEIKI’s lineup of WHOLEGARMENT® knitting machines and APEXFiz® design software.

As pioneer of seam-free complete garment knitting, SHIMA SEIKI has been setting the standard almost exclusively with nearly 30 years of market experience with its WHOLEGARMENT knitting technology. WHOLEGARMENT® knitting has recently gained heavy interest from the apparel industry due to the shrinking workforce of skilled sewing and linking personnel. In this light SHIMA SEIKI intends to gain even more interest with its new SWG-XR® flagship machine that raises the benchmark for WHOLEGARMENT knitting even further.

SWG-XR® features 4 needle beds for all-needle knitting of high quality WHOLEGARMENT® products using the company’s original SlideNeedle™, in addition to a re-designed sinker system and a compact, light-weight carriage featuring 4 systems as well as auto yarn carriers. All contribute to increased productivity of more than 25% over previous models, as well as increased product range using a wider variety of yarn for supporting knits for all seasons, and higher quality for knitting new fabrics and silhouettes, including punch-lace patterns, variable stitch knitting and intarsia knitting. Setting new standards for the next generation of waste-free, sustainable WHOLEGARMENT knitting, SWG-XR at Pitti Filati will be shown in 18L gauge. The MACH2 X WHOLEGARMENT knitting machine, also with original SlideNeedle™ on four needle beds, will be shown in 5S gauge to demonstrate WHOLEGARMENT knitting in coarse gauge.

SPG-R

Also on display will be the new SPG -R ® computerized pile flat knitting machine that improves on SHIMASEIKI’s original SPG®, developed in 1979 as the world’s first automatic pile glove knitting machine. Shown in 7 gauge, SPG -R features a new moveable sinker system with selectable loop presser function and a new belt-driven carriage for efficient and stable production of fashionable, high-quality pile gloves.

APEXFiz® subscription-based design software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual sampling is a digitized version of sample making, accurate enough to be used effectively as prototypes. By replacing physical samples, virtual samples reduce time, cost and material that otherwise go to waste. APEXFiz® thereby helps to realize sustainability and digitally transform the fashion supply chain.

The product planning capability of APEXFiz® is enhanced by several web services featured as part of the SHIMA SEIKI Online Services (SHIMA online) web platform. These include SHIMA DatamallTM digital content web service that allows users to search, browse and purchase a variety of useful data for streamlining the planning and production of fashion items, as well as the yarnbank® digital yarn sourcing web service that offers digitized yarn data by yarn companies from around the world for download and use in virtual sampling.

The potential of SHIMA SEIKI knitting machine technology is presented through the display of WHOLEGARMENT and other knit samples, a portion of which is designed in collaboration with students.

Posted: June 17, 2024

Source: SHIMA SEIKI MFG., LTD.

Kraig Biocraft Laboratories Successfully Completes Cocooning In First Commercial Production Run Of BAM-1 Spider Silk Hybrids

ANN ARBOR, Mich. — June 17, 2024 — Kraig Biocraft Laboratories Inc. (Kraig Labs), announced today that it has successfully completed cocoon production for the first commercial production run of its BAM-1 hybrids. The Company launched the BAM-1 hybrids 30 days ahead of schedule based on the overwhelming success of its spring production trials.

During the spring trials, Kraig labs raised the two separate BAM-1 parental lines with overwhelming success. At the end of those trials, the BAM-1 parent lines were cross-mated to create this first batch of commercial production BAM-1 hybrids.

This rearing of the BAM-1 hybrids represents a 10X increase in production volume when compared to the spring trials. This cycle has generated more than 325 pounds of recombinant spider silk cocoons that will be processed into finished recombinant spider silk. This is the largest batch of recombinant spider silk cocoons ever produced.

The BAM-1 hybrids are the latest development in the Company’s commercialization of recombinant spider silk. They were specifically designed to address the identified need for improved robustness to meet large-scale spider silk manufacturing needs.

Having proven its production efficiency, the Company is now preparing for further commercial expansion of the BAM-1 parental lines and significant scale-up in BAM-1 hybrids. Based on the results of production operations, the Company remains confident that it will achieve its metric-ton-level spider silk production goal.

“This first commercial production rearing of BAM-1 hybrids was a great success, representing the largest single batch we have ever produced to date. This production batch is just the beginning of what we believe will be a very exciting and rapid scale-up of spider silk production in 2024,” said Company Founder and CEO Kim Thompson. “We will continue to move forward, taking smart risks, as we lead the commercialization of cost-effective and eco-responsible spider silk.”

Posted: June 17, 2024

Source: Kraig Biocraft Laboratories, Inc.

Precision Textiles To Showcase Innovative Nonwoven And Laminate Solutions At Foam Expo

FAIRFIELD, N.J. — May 21, 2024 — Precision Textiles, a go-to provider for innovative nonwovens and laminate solutions for the bedding, home furnishings, healthcare and automotive industries will exhibit at the Foam Expo taking place this month to leverage its strengths and expertise in materials innovation for both the bedding and automotive sectors. The Expo will take place at the Suburban Collection Showplace in Novi, Michigan, from June 25-27. The company will exhibit in the Comfort Zone, space 2506.

Foam Expo, co-located with the Adhesives & Bonding Expo, is the world’s largest exhibition and educational conference dedicated to all verticals within the technical foam products and technologies industry. For over 20 years, Precision Textiles has been one of the leading suppliers to the bedding and automotive industries and will feature its latest innovations in both segments.

For the bedding sector, the company will showcase its IQFIT family of products including the patent pending IQFIT Comfort, designed for use for both mattress manufacturers and cut and sew cover suppliers; IQFIT Glass Free, a fiberglass-free, chemical-free breathable sock; the NOSO Sock, which revolutionizes efficiency in the mattress manufacturing and assembly processes that reduces costs; IQFIT Flex, a product designed to improve sleep performance and quality; and Endure IFR powered with REPREVE recycled performance yarn, developed to address the concern related to plastic waste in the environment. EcoLoft and PurLoft fiber products will also be shown. These product families give Precision Textiles and its customers the most comprehensive assortment of sustainable USDA Bio-Preferred FR solutions in the mattress industry.

The company offers a plethora of CFR 1633 solutions, according to Bob O’Connell, executive vice president marketing and merchandising at Precision Textiles. Speaking about the show, O’Connell said, “While this show covers a broad spectrum of topics and industries, there has been an absence of an area dedicated specifically to CFR 1633 compliance and enhanced product comfort, so the organizers created a pavilion called the Comfort Zone, which is where we will be. We invite attendees to visit us in space 2506.”

On the automotive side, the products being showcased include Precision Textiles’ spunlace, thermal bond and needle punched nonwoven fabrics, which are used for various applications such as hood-liners, dash insulators and tunnel cover facings, load floor support, steering wheel and seat heaters, door panels, sunshades and an array of other parts. Technical applications in the automotive industry are mainly for noise, vibration and harshness (NVH) and interior support systems.

“Exhibiting at Foam Expo allows us to showcase various nonwoven technologies to fabricators who create the finished products,” said Shaile Dusaj, director of industrial sales and marketing at Precision Textiles. “We offer superior industry-compliant insulation, shape support, reinforcement and facing and acoustic barrier solutions, all of which seamlessly integrate into any automotive OEM strategy. We’re looking forward to showcasing how our innovative solutions address the needs of buyers in these markets.”

Posted: June 17, 2024

Source: Precision Textiles

XSYS Impresses At drupa With Eco-Friendly Innovations For Brilliant Flexo

WILLSTAETT, Germany — June 17, 2024 — With a central presence in Hall 8b at Messe Düsseldorf, XSYS wowed visitors seeking sustainable solutions at drupa. Bringing a flurry of product launches, the global prepress specialist supplier introduced new innovations specifically aimed at reducing the environmental footprint of flexo, while delivering brilliant print quality. These included the nyloflex® eco plate series, Catena ProServX equipment monitoring software, EcoFillX solvent saving imaging software feature, and rotec® eco sleeves, all developed to reduce waste, add value and enhance productivity. In addition, key industry collaborations promoted sustainable solutions developed with leading industry partners.

“It was fantastic finally to be back at drupa after eight years, demonstrating brilliant solutions that support our customers in improving sustainability in flexo platemaking and printing,” said Thomas Strohe, Director Commercial Excellence. “Our Innovate. Sustain. Print theme is a straightforward concept, tailored to the needs of today’s challenging market. This clearly hit the right note with existing customers as well as attracting new business. I’m extremely pleased to report a string of sales, including significant deals with Neuefeind in Germany and CCL Austria, along with a new partnership with Fine Line Graphics in the US.”

drupa visitors gathered to learn about nyloflex® eco plates which are made with up to 29% renewable raw materials, while promoting 25% faster processing speeds for significant savings. nyloflex® eco ACT is a medium-hard photopolymer plate for paper and board, well-suited to water-based inks. Easily combining halftones and solids, it is compatible with tube and LED exposure systems for maximum efficiency and flexibility. For corrugated post-print, the softer nyloflex® eco FAC is an extremely robust and durable plate that tackles rough and uneven or pressure-sensitive surfaces, and soft paper substrates with ease. The first two nyloflex® eco plates are presented in a bright, clear, light blue color set to become the standard across the portfolio to optimize production and reduce waste. Over the coming months, they will replace the existing nyloflex® ACT and FAC products. More eco plates will be launched in due course, as XSYS continues to lift proven quality to a sustainable future.

The ThermoFlexX Catena+ plate processing line running live on the booth was a real visitor magnet, with over 200 demos conducted during the show. As a breakthrough in fully automated, low waste platemaking, the award-winning Catena+ contributes to sustainable, Industry 4.0 production, while offering excellent OEE (Overall Equipment Effectiveness). Recognizing these qualities and the benefits they offer, Neuefeind GmbH signed for a Catena+ line and a ThermoFlexX 80D imaging system. Meanwhile, new customer in the US, Fine Line Graphics, shook hands on a large deal that includes nyloflex® FTV plates, Woodpecker surface screening, ThermoFlexX imaging, Catena Bridge and Catena-E exposure technologies.

Software introductions were also a major attraction as XSYS launched its Catena ProServX monitoring software and unique EcoFillX solvent saving imaging feature. A cloud-based tool, Catena ProServX offers real-time equipment monitoring, enabling proactive maintenance and improving quality control. By measuring performance, energy use, and consumables, it provides insights to optimize OEE, ensure high quality, and reduce waste. Meanwhile, the EcoFillX feature in MultiPlate for ThermoFlexX imagers allows non-printing areas to be imaged with various structures, keeping more polymers bound to the plate. As a result, much less solid content is washed out, extending the lifetime of the solvent, lowering waste and saving costs.

New sustainable solutions for the pressroom included XSYS’ vision of the rotec® eco family of sleeves, developed to achieve even more brilliant print performance, and anewstructured sleeve surface that facilitates the escape of air bubbles to minimize waste and ensure quality. The latest sleeve storage system from Ulmex Industries, perfect for optimizing space and extending product lifespan, could also be seen. Substantial deals were made in this area too, with CCL Austria putting in an order for 360 rotec® Smart premium sleeves.

Away from the halls, XSYS was delighted to invite customers and partners to unwind with an evening of ‘Brilliant Bites & Garden Lights’. This event presented an exclusive opportunity to network and engage in meaningful conversations in a more relaxed atmosphere, at a serene garden location nearby.

“XSYS delivered as promised at drupa demonstrating innovative solutions that allow our customers to be brilliant and sustainable in equal measure. And there is more to come, as we continue to develop more products and collaborate with partners on projects that contribute to a greener future for flexo,” concluded Lars Kräft, Chief Commercial Officer.

Posted: June 17, 2024

Source: XSYS

Rieter To Install World’s First Complete Air-Jet Spinning System With J 70 Technology

WINTERTHUR, Switzerland — June 17, 2024 — Guangxi Baisheng Textile Co. Ltd. signed an agreement with Rieter to implement the world’s first complete spinning process using Rieter’s latest air-jet spinning technology J 70. This project will elevate automation levels and reduce conversion costs at Baisheng’s operations, setting a new benchmark in air-jet spinning in terms of quality and productivity.

From left to right: Sheng Du, Sales Engineer, Rieter, South China; Renguan Lian, Regional Sales Manager, Rieter, South China; Michael Hubensteiner, Country Managing Director Rieter China; Yiyu Zhan, Chairman of Guangxi Baisheng; Chanhong Feng, Manager of Guangxi Baisheng; Michael Wang, Senior Vice President, Rieter, Sales China.

Guangxi Baisheng Textile has decided to expand its air-jet spinning capacity with Rieter’s J 70 thanks to its outstanding productivity. This move will enable the vertically integrated textile company based in Guangxi, China, to further ensure a steady yarn supply for its knitting operations. Rieter’s air-jet spinning machine J 70 offers exceptional production efficiency and features 200 individually automated spinning units that independently manage quality cuts and natural ends down quickly and efficiently. The J 70 also boasts delivery speeds of up to 600 meters per minute and supports up to four lots simultaneously. In addition, Rieter’s latest generation yarn clearer identifies weak yarn during production, ensuring top quality.

The excellent performance of the existing Rieter cards, draw frames and winding machines installed at Baisheng Textile combined with the superior after-sales service have created a strong foundation for the successful collaboration with Guangxi Baisheng Textile.

Yiyu Zhan, chairman, Guangxi Baisheng Textile, said: “Together with Rieter, we will set an all-new benchmark in the industry, elevating the quality and productivity of air-jet spinning to unprecedented levels.”

Michael Hubensteiner, Country managing director, Rieter China, said: “We are proud to build the world’s first complete air-jet spinning system with our latest J 70 spinning technology in partnership with Baisheng Textile. This cutting-edge spinning system will enable Baisheng Textile to achieve a new level of competitiveness and expand their industry leadership.

Guangxi Baisheng Textile Co., Ltd.

Established in 2018 in Yulin City, Guangxi Province, China, Guangxi Baisheng Textile Co. Ltd. specializes in producing viscose ring-spun and air-jet spun yarn in yarn counts from Ne 16 to 40 in its manufacturing sites in China. In addition to its spinning capabilities, Baisheng excels in twisting, yarn dyeing on packages, flat knitting, and finishing processes. As a fully vertically integrated textile company, Baisheng manages the entire production chain, ensuring high-quality output at every stage.

Posted: June 17, 2024

Source: Rieter Holding AG

Registration And Tabletop Reservations For Hygienix™ 2024 Are Open

CARY, N.C. — June 17, 2024 — INDA, the Association of the Nonwoven Fabrics Industry, announced that absorbent hygiene professionals can register, sponsor, or reserve a tabletop exhibit for Hygienix™, November 18-21, Nashville, Tenn. Industry leaders from around the world will gather for four days of networking, presentations, and business opportunities.

The theme for this year’s Hygienix is “Driving Absorbent Hygiene Product Innovation: Consumer Desires, Market Dynamics & Sustainability Solutions.” The event’s focus is on price tiering, shipping and trade impacts, FemTech, period poverty, pet care, adult care innovations, the UN Plastic Treaty and PFAS regulations. Hygienix will offer three training opportunities on Monday, November 18. The full Hygienix program will be announced at a later date.

Prior to Hygienix, there will be a series of up to four complimentary pre-conference webinars. INDA is pleased to announce that Good360 has confirmed their participation in one of the webinars. Good360 is the global leader in product philanthropy and purposeful giving, a nonprofit that distributes goods to communities in need. More details and participating organizations will be announced in the coming weeks.

Hygienix will include a networking opportunity with two Lunch Around tables where table hosts connect with fellow participants to discuss industry hot topics. Seating is limited, so participants are encouraged to reserve their seat early.

Back by popular demand are the Lightning Talks. Tabletop exhibitors will have 5 minutes to highlight their products and services before the tabletop exhibits and reception opens Tues. and Wed. evenings.

Nominations are being accepted through September 16 for the Hygienix Innovation Award™. Three finalists will be selected to present their absorbent hygiene technologies on Tuesday, November 19. The winner of the award will be announced at the end of the event, Thursday, November 21.

Last year’s Hygienix Innovation Award was presented to Sequel for their Sequel Spiral™ Tampon. The Sequel Spiral Tampon features a proprietary spiral design that is engineered to be more fluid mechanically efficient, meaning it is designed to absorb more evenly and not leak before it’s full. In August 2023, the Sequel Spiral Tampon received clearance from the United States Food and Drug Administration (FDA) as a medical device.

For more information, to register, sponsor, or reserve a tabletop exhibit, visit the Hygienix website: https://www.hygienix.org/index.html

Posted: June 17, 2024

Source: INDA, the Association of the Nonwoven Fabrics Industry

Mayer & Cie. At The ITM 2024:”A Reflection Of The Difficult Market Situation”

ALBSTADT, Germany — June 17, 2024 — Mayer & Cie. presented an overview of its current portfolio in the circular knitting sector at the ITM in Istanbul. Two machine types — the SF4 3.2 III and the Relanit 3.2 HS II — and various smart solutions that make circular knitting more efficient were on display. knithawk, a tool for the optical detection of knitting defects, met with interest among the visitors. The same was true for knitlink, Mayer & Cie’s hub for digital solutions. Spare parts packages and conversion kits are also in demand for the long-term value retention of Mayer & Cie. machines. Overall, the industry continued to be restrained at the ITM, and a trend reversal has not yet been achieved.

Trade fair team from Mayer Mümessilik and Mayer & Cie. at ITM 2024.

“In line with the current market situation, we went to ITM with subdued expectations,” said Benjamin Mayer, managing partner of Mayer & Cie. “As expected, visitor numbers fell short of those of 2022. Nevertheless, we have received positive feedback on our new developments. Our smart solutions are of particular interest to large knitting mills and fully integrated companies.”

Making the tried and tested even better: Relanit 3.2 HS II

The Relanit 3.2 HS mechanical single jersey machine offers high productivity, especially in the context of elastic plating. It processes a wide range of yarns and qualities extremely reliably. It is particularly suitable for processing recycled yarns. Their energy consumption is up to a third lower than that of a circular knitting machine with conventional technology.

The Relanit 3.2 HS II could also be seen live at the ITM.

In Istanbul, Mayer & Cie. presented an updated version of its flagship, the Relanit 3.2 HS II. The new open-width take down is the single component that attracted the most interest. It ensures a uniform pull-off tension of the knitted fabric over its entire circumference. The knitted hose is only opened below the take-down rollers. Furthermore, the take-down is equipped with two drives: one for tensioning, one for rewinding. Both can be controlled separately.

Another innovation of the Relanit 3.2 HS is aimed at reducing downtimes: The needle with predetermined breaking point, which was developed together with Groz-Beckert, prevents it from breaking uncontrollably and, in the worst case, breaking needle butt. The new spring sinker is also a joint development with Groz-Beckert. This makes the Relanit 3.2 HS II run more smoothly, produce less noise as well as with less wear and tear.

“Overall, the demand for single jersey knitted fabrics is currently low, which was also evident again in Istanbul,” Mayer said. “However, this is no reason for us not to further develop popular machines. After all, experience shows how quickly trends can change.”

SF4-3.2 III for lightweight three-tread fleece knitted fabrics

Mayer & Cie. presented an SF4 3.2 III at the ITM.

With its SF4-3.2 III, Mayer & Cie. is addressing a trend in the clothing industry that is reflected beyond Turkey: lightweight, elastic three-thread knitted fabrics in both pure cotton and blends. The machine impressed at the ITM with its excellent plating ability, which saves time and costs when finishing the fabrics.

New Control 5.0 machine control system

Both ITM machine exhibits were on display with the new Control 5.0 machine control system. Control 5.0 is a prerequisite for using knitlink, the hub for Mayer & Cie’s digital applications. In this function, the machine control system attracted interest from various large customers.

In the standard SmartControl version, as shown in Istanbul, a so-called Smart Knob is attached to each machine foot. From there, all the functions that the machine operator needs for his work are available. More in-depth settings, such as those made by the knitting manager, are only possible from a mobile device. Any number of Mayer & Cie. machines can be operated from this at the same time.

All machines built from 2001 onwards can be retrofitted, and selected new machines will be equipped with the new generation of machine control systems from 2024.

knithawk: Recognizing knitting mistakes at an early stage

knithawk, a tool for optical defect detection, inspects the knitted fabric as it is produced. It sits in the single jersey machine directly at the knitting point. If knithawk detects a serious or recurring error, the machine is stopped. The tool also creates an error log.

“knithawk helps us save resources such as water, natural fibers and polyester,” said Axel Brünner, senior product manager at Mayer & Cie. “Real-time defect detection prevents many meters of defective fabric from being creazed in the first place.”

Machine-specific upgrade and conversion kits

At the ITM booth, Mayer & Cie. presented its upgrade and conversion kits in a separate area.

With its upgrade kits, Mayer & Cie. brings technological innovations to existing machines. These range from machine-specific upgrades, such as the Performance Kit for existing Relanit 3.2 models to the Senso Blue RS lubrication system.

In addition to the upgrade kits, Mayer & Cie. offers conversion kits for popular machine types. Two are currently available: for the MV4 3.2 II/MBF 3.2 and the S4-3.2 II/ SF4-3.2 III.

“Thanks to our long-standing representative Mayer Mümessillik, our Turkish customers can rely on competent and fast support – whether it is support for the conversion of a machine, digital solutions or the installation of new machines,” Mayer concluded.

Posted: June 17, 2024

Source: Mayer & Cie. GmbH & Co. KG

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