SHIMA SEIKI  To Exhibit At The 94th Edition Of The Pitti Filati Exhibition In Florence, Italy.

WAKAYAMA, Japan — January 17, 2024 — SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of the Japanese computerized knitting solutions provider SHIMA SEIKI Mfg. Ltd., will exhibit at the 94th edition of the Pitti Immagine Filati exhibition in Florence, Italy. It will exhibit as part of the CustomEasy section, which involves the concept of Fashion at Work and explores customization in the presence of textile machinery and design software, represented in part by SHIMA SEIKI’s lineup of WHOLEGARMENT® knitting machines and APEXFiz® design software.

SWG-XR154

As pioneer of seam-free complete garment knitting, SHIMA SEIKI has been setting the standard almost exclusively with nearly 30 years of experience with its WHOLEGARMENT knitting technology. WHOLEGARMENT knitting has recently gained heavy interest from the apparel industry due to the shrinking workforce of skilled sewing and linking personnel. In this light SHIMA SEIKI intends to gain even more interest with its new SWG-XR® flagship machine that raises the benchmark for WHOLEGARMENT knitting even further. SWG-XR® features 4 needle beds for all-needle knitting of high quality WHOLEGARMENT products using the company’s original SlideNeedle™, in addition to a re-designed sinker system and a compact, light-weight carriage featuring four systems as well as auto yarn carriers. All contribute to increased productivity of more than 25 percent over the previous MACH2®XS machine, as well as increased product range using a wider variety of yarn for supporting knits for all seasons, and higher quality for knitting beautiful fabrics and silhouettes; even items that were impossible to knit with the MACH2 series, including punch-lace patterns, variable stitch knitting and intarsia knitting. Setting new standards for the next generation of waste-free, sustainable WHOLEGARMENT knitting, SWG-XR at Pitti Filati will be shown in 15L and 18L as well as a prototype machine in 22L.

APEXFiz Design

APEXFiz subscription-based design software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes. By replacing physical samples, virtual samples reduce time, cost and material that otherwise go to waste. APEXFiz thereby helps to realize sustainability and digitally transform the fashion supply chain.

The product planning capability of APEXFiz is enhanced by several web services featured as part of the SHIMA SEIKI Online Services (SHIMA online) web platform. These include SHIMA DatamallTM digital content web service that allows users to search, browse and purchase a variety of useful data for streamlining the planning and production of fashion items, as well as the recently renewed yarnbank® digital yarn sourcing web service that offers digitized yarn data by yarn companies from around the world for download and use in virtual sampling. SHIMANAVI® e-learning system is also part of the online platform.

The booth also features several companies exhibiting in collaboration with SHIMA SEIKI, including yarn manufacturers, human resource development companies, factory automation software developers and more.

Continuing from past editions of Pitti Filati are knit samples produced in collaboration with Italian designer Vittorio Branchizio, as well as other knit samples including WHOLEGARMENT knitwear.

Posted: January 18, 2024

Source: SHIMA SEIKI

Lenzing Unveils The New Potential Of TENCEL™ Lyocell Fibers As Alternative Material For Stretch Fabrics

LENZING, Austria — January 17, 2024 — Lenzing Group, a global producer of wood-based specialty fibers, announces a new processing technique of TENCEL™ branded lyocell fibers tailored to create stretch fabrics that enhances comfort of the wearer. This solution offers a fossil-free alternative that delivers exceptional stretch and recovery properties while adhering to responsible production methods.

Rex Mok, Vice President of Global Technical Marketing and Development, Lenzing Group

Fabric innovation features enhanced stretch, comfort and easy-to-care properties

Lenzing’s new processing technique involves re-engineering woven fabric composed of TENCEL Lyocell fibers coupled with a fabric pre-treatment. During the wet process, TENCEL Lyocell fibers undergo significant swelling in diameter, leading to increased yarn crimps in the widthwise direction. This translates into a fabric that can stretch with enhanced recovery1 and does not shrink or wrinkle easily, maintaining a smooth appearance even after home laundering2.

“Our technical innovation unlocks the inherent potential of TENCEL Lyocell fibers for producing stretch fabrics that move in harmony with the body. This enhances comfort with easy-to-care properties, making it ideal for lightweight apparel,” said Rex Mok, vice president of Fiber Technical Marketing and Development at Lenzing. “We are committed to fostering responsible production practices3 through innovations in the textile sector and are delighted to share this latest innovative development with our fabric mill partners. Together, we are taking a significant stride towards reduced usage of fossil-based materials within the textile value chain while ensuring comfort and material performance.”

TENCEL Lyocell Stretch fabric

Empowering partners in their journey towards a more sustainable future

To take a step further, Lenzing extends its comprehensive support at the fabric development level to mill partners. The stretch fabrics made using TENCEL™ Lyocell fibers meet the international standard for fabric stretch and recovery properties4. The collaboration with Lenzing will enable mills and brands to unleash unlimited design possibilities while addressing the growing consumer demand for comfortable apparel produced responsibly, particularly in sectors such as sportswear, athleisure garments, loungewear, and home textiles.

A fossil-free alternative to conventional synthetic materials, TENCEL™ Lyocell fibers used in the stretch fabrics are derived from controlled or certified wood sources and made from a resource-saving closed-loop production process5. Additionally, the fibers are identifiable in end products and traceable back to their sources, ensuring greater accountability and transparency in the supply chain.

1 Data from SGS Report No SL12100263549701TX. Material: fabrics made of 100% TENCEL™ Lyocell Ne30 x Ne30 / 98*74.

2 Data from SGS Report No SL12200348946801TX: Material: fabrics made of 100% LENZING™ Lyocell Ne50 x Ne50 / 116×75.

3 TENCEL™ Lyocell and Modal fibers are made with at least 50% less carbon emissions and water consumption, compared to generic (unbranded) lyocell and modal. The results were calculated according to LCA standards (ISO 14040/44) and are made available via the Higg MSI by Sustainable Apparel Coalition (Version 3.7).

4 The “BS EN 14704-1” standard published by the British Standards Institution determines the elasticity of fabrics.

5 Savings consider solvent recovery.

Posted: January 18, 2024

Source: Lenzing Group

Kaumagraph International Is Excited To Announce Expansion

PORT ELGIN, Canada and QUERETARO, Mexico — January 16, 2024 — Kaumagraph International is excited to announce its expansion into Latin America with a new plant in Queretaro, Mexico. Luis Cuesta has come on board with Kaumagraph to operate and manage the new facility. Luis has extensive experience in the textile industry and has managed other print and textile operations with great success.

The new facility is wholly owned by the owners of Kaumagraph International and will complement our two other manufacturing facilities in Port Elgin, Canada and Bangkok, Thailand. Kaumagraph Mexico will service primarily Latin American customers as well as some USA based accounts.

Kaumagraph is a specialty transfer manufacturer in the textile industry  specializing in transfers for many applications including apparel, denim, gloves, shoe sockliners, socks, intimate apparel, tennis balls and much more. Kaumagraph Transfers are produced roll to roll which allows for fast and efficient application. Kaumagraph Transfers are incredibly sustainable due to minimum paper usage and recyclability.

Posted: January 18, 2024

Source: Kaumagraph International

ERCA Textile Chemical Solutions is Born

GRASSOBBIO, Italy — January 17, 2024 — The news is now official: in January 2024 ERCA Textile Chemical Solutions TCS comes to life as an independent company within the ERCA Group and completely dedicated to the textile industry.

The decision to make ERCA TCS a separate company stems from the desire to focus exclusively on solutions for the textile industry and to build an agile entity oriented towards responsible research and production, while continuing to leverage a solid productive and financial background from ERCA S.p.A.

Thanks to its agile company structure and to the enhancement of its research & development area, ERCA TCS will be able to grasp with an even more readiness customer needs and transform them in an “engaging dialogue” that will lead to truly “pioneering” developments, offering even more promptly innovative chemical solutions that adhere to the principles of ethical-social, environmental, and economic responsibility.

ERCA TCS aims to be the unique and innovative point of reference for textile companies in terms of products and services specifically designed for the needs of a sector that is currently facing challenges and opportunities related to sustainability and responsible production

Fabio Locatelli, CEO of ERCA TCS and associate of ERCA Group explained: “We established ERCA TCS with the goal of making it an international benchmark for sustainable innovation, thus contributing to the reduction of the environmental impact of the textile industry without ever giving up in performance and competitiveness.”

Locatelli continued: “The commitment to the well-being of people and the responsible use of the planet’s resources have always been in ERCA DNA, but having created a company expressly dedicated to the textile industry will allow us to focus on the research and development of products specifically designed to be increasingly innovative and sustainable. In the future, we would like to make ERCA TCS a platform capable of initiating education & training, sharing these innovations in a transparent and professional way. Something so necessary at times like these when communication is very loud but often the contents and their reliability are not verifiable. In summary, ERCA TCS will allow us to respond with responsible and high-quality productions to the green challenge that textile companies must face, and will act as a multiplier factor about good practices and about downstream conveyance of the values of our Group.”

ERCA TCS bases its activity on the principles of “green chemistry” to offer the textile industry chemical solutions that make concrete the concepts of safety, performance, and circularity. Its flagship product — REVECOL® — is born from critical waste materials (used vegetable oils) and present in abundance, which through a process attentive to environmental compatibility and safety, are transformed into a line of innovative, certified, high-performance chemical auxiliaries usable by the entire textile industry. For its exceptional characteristics, REVECOL has met with immediate success in the textile industry, as demonstrated by the collaborations initiated with some of the most important companies in the sector. Now, thanks to the birth of ERCA TCS, targeted research and investments will allow for the further expansion of the range of products available for the textile industry.

ERCA Group has six plants in three macro-regions: Europe, Latin America, and Asia and produces chemical specialties and auxiliaries with an approach of responsible innovation. Its production covers several markets: textile, cosmetics, polyurethanes, concrete. It has a turnover of 150 million euros and employs 350 people worldwide, 100 of whom are in the sole Grassobbio plant.

Posted: January 18, 2024

Source: ERCA Textile Chemical Solutions

Mimaki’s First DTF Printer Achieves Milestone Sales With Over 300 Units Sold

AMSTERDAM — January 17, 2024 — Mimaki Europe, a provider of industrial inkjet printers, cutting plotters and 3D printers, can today confirm that its first DTF (Direct to Film) printer, the TxF150-75, has surpassed the milestone of 300 units sold across EMEA. With the highest sales in the UK, France, Italy, Iberia and the DACH region, this fast-paced, wide-spread adoption of the TxF150-75 not only demonstrates the quality of the printer but also the rising popularity of the DTF printing method.

Since its launch in February 2023, the Mimaki TxF150-75 has surpassed over 300 sales across EMEA

Announced at Mimaki’s Global Innovation Days in February 2023, the TxF150-75 offers a solution to common DTF issues, such as poor ink ejection and white ink clogging, through its built-in circulation system and degassed ink pack. Alongside other Mimaki core technologies, such as the nozzle check unit (NCU) and nozzle recovery system (NRS), the TxF150-75 provides an efficient printing process with minimal need for intervention, filling the gap in the market for a stable, reliable DTF solution.

Arjen Evertse, general manager sales, Mimaki Europe commented: “Hitting and then surpassing 300 orders of the TxF150 is a significant milestone. We’ve seen the impact DTF is having on the market in recent years and wanted to offer a solution that excelled in usability, reliability, and quality. The Tx150-75 provides all of these benefits, but its popularity is also due to its suitability for those introducing DTF technology to their production capabilities or those who already have an in-house business producing smaller run jobs.

Mimaki also announced the TxF300-75 in August 2023, which features all the same capabilities of the TxF150-75 but has a maximum print speed that is three times faster. We are seeing significant interest in this system as well, with already over 100 orders to date, especially among established DTF application suppliers who are printing high volumes.”

The TxF150-75 is Mimaki’s first direct to film printer, producing high-quality, vibrant prints for applications such as T-shirts and tote bags

DTF printing has had a big impact on the apparel industry due to its versatility to print on a range of materials and the quicker delivery times achievable compared to other printing processes. Mimaki’s commitment to innovation, collaboration and sustainability all contributed to ensuring this new DTF technology portfolio from Mimaki is as robust and well received as it is.

At 80cm in width, both Mimaki DTF models are 20cm wider than the industry standard. This extra 80cm width is matched by the Adkins post-press powder shaker cure system, ensuring customers have a complete DTF solution that can print larger garments with less waste and quicker production times, allowing for a more cost-effective process. With a commitment to environmental safety, Mimaki has also created its own range of water-based pigment inks (PHT50) especially for this solution. As of March 2023, these inks are OEKO-TEX® ECO PASSPORT certified, guaranteeing safety and environmental standards are met in line with Mimaki’s sustainability pledges.

Evertse concluded, “The response to our DTF products this year has been fantastic. We are confident that adoption of these technologies will only accelerate from here, and we look forward to supporting our customers and the market as it transitions to trusted, reliable DTF solutions.”

Posted: January 18, 2024

Source: Mimaki Europe B.V.

Haelixa Bolsters Leadership Team With Strategic Appointments To Fuel Supply Chain Innovation And Accelerate Growth

Patrick Strumpf – CEO

ZÜRICH, Switzerland — January 18, 2024 — Haelixa, a provider of physical traceability solutions, is thrilled to announce the appointment of a new CEO, Patrick Strumpf, and the addition of Stefan Karlen to the board of directors. These positions mark a significant step in Haelixa’s mission to advance the growth of supply chain transparency solutions and drive positive change in the industry.

Patrick Strumpf joins Haelixa as its new CEO; he has over 20 years of experience building and scaling up businesses. Thanks to his strong entrepreneurial background, he has excelled in various manufacturing, distribution, and retail roles. Strumpf’s proven leadership, commercial acumen and strong customer focus will ensure the company keeps pushing its boundaries and attains even greater heights of success.“I am excited about the Haelixa traceability solution. It sets the highest standards and delivers outstanding advantages to brands and manufacturers who position themselves as innovation leaders, especially regarding compliance and credibility issues.”

Stefan Karlen – Board of Directors

Stefan Karlen joins Haelixa’s Board of Directors; he brings over 30 years of experience in the supply chain industry, having served as the Group CEO of Panalpina, one of the world’s leading freight forwarding and logistics companies. With his deep understanding of global supply chains and expertise in building solid teams, Karlen will provide valuable insights to Haelixa’s Board of Directors. His track record of driving innovation is instrumental in shaping the company’s strategic direction. “I am passionate about environmental responsibility and bringing positive change”, said Karlen. He added, “I identify with Haelixa’s values and am excited to leverage my skills to a company that prioritises sustainability and integrity.”

“We are thrilled to welcome Stefan Karlen and Patrick Strumpf to our team. Their extensive knowledge will propel Haelixa to new heights,” said Haelixa’s co-founder and CTO, Dr. Gediminas Mikutis. “We are confident their skills and guidance will help us and our customers achieve our mission of providing transparent and sustainable solutions.”

Stefan Karlen and Patrick Strumpf’s appointments signify a crucial milestone in Haelixa’s quest to become a worldwide benchmark in physical traceability. The company will leverage its team’s expertise to drive innovation and address supply chain transparency challenges.

Posted: January 18, 2024

Source: Haelixa

New Cutter Sharpening Service Returns Lundberg Cutters To Like New Condition For Maximum Productivity And Efficiency

NEW CARLISLE, Ohio — January 16, 2024 — AirTrim, a designer and manufacturer of trim waste and dust containment systems, introduces the AirTrim Cutter Sharpening Program (ACSP) which returns Lundberg cutters to like new condition. Sharpening worn cutter blades increases efficiency and productivity while minimizing cutting costs and downtime. Worn cutter blades may look good, but without a sharp cutting edge they can miss cuts, leading to longer trim, higher bearing load, and ultimately shutdown of the cutter, stopping production altogether.  ACSP can head off these issues before they become a problem and keep your production running at top speed. The process is straightforward, simple, and economical, and ideal for paper film and foil converting, printing, label making, direct mailing and fulfillment operations, and wherever trim waste cutters are used.

AirTrim Sharpening Service

Upon receiving cutters (without motors) along with 2-3 feet of material, AirTrim engineers will examine the cutter and advise if additional work is beneficial. They will then sharpen both the rotor and fixed blades to create a new cutting edge, reassemble the cutter with new bearings, and reset the cutter blade to cut the supplied material. The old bearings will be returned along with the cut bag sample along with the reconditioned cutting unit. AirTrim will also enroll interested parties in their reminder service for future cutter maintenance and provide a rugged, compact wooden shipping container for future trim cutter sharpening if desired.

AirTrim ACSP is a just one aspect of the full scope of services provided for trim waste cutters. Cutter Sharpening is provided with industry leading lead times and is backed by the industry’s strongest warranty. For additional information on ACSP or other AirTrim products or services visit https://airtrim.com/services/#Trim-cutter-repair.

AirTrim, Inc., is a leader in designing, building, and installing pneumatic material handling systems for United States and Canadian customers.  From a centrally located New Carlisle, OH headquarters, they develop systems for a wide range of industries, including converting, food processing, fulfillment (digital printing), labelling, non-wovens and textiles, paper and tissue mills, printing, packaging, pharmaceutical and medical, plastics, recycling, and more.   They evaluate each application individually to provide transmission and containment ideally suited for that situation.  For additional information visit www.airtrim.com

Posted: January 16, 2024

Source: AirTrim, Inc.

ASRV And Hyosung Collaborate On Activewear Brand’s New 2023 Winter Collection

SEOUL, South Korea — January 16, 2024 — Always in search of the most advanced textiles to surprise and anticipate consumer needs, California-based ASRV, a premium, technical activewear brand that pushes the bounds of performance and style, has adopted Hyosung’s CREORA® Aerosilver technology into its newly released 2023 Winter collection.

CREORA Aerosilver is a functional polyester yarn that contains silver ions built into the fiber, which inhibits the proliferation and growth of microorganisms or bacteria harmful to the human body, providing long-lasting freshness.

ASRV, a men’s-only brand recognized for incorporating unseen technology to enhance their apparel, has chosen CREORA Aerosilver as a key performance ingredient for its Winter 2023 Collection of Tech-Terry™, Nano-Mesh, and Silver-Lite™ apparel to include hoodies, cargo joggers, sweats, tees, and shirts.

“ASRV is an innovative brand that is passionate about delivering only the best apparel when it comes to design, performance, comfort, and style in the activewear space,” said Laura Nilo, Hyosung US marketing manager – West Coast Lead. “We are thrilled to have collaborated on its Winter 2023 collection and look forward to furthering our partnership. ASRV is continually innovating to bring fresh new performance aesthetics by adopting more Hyosung multi-function fibers in future seasons.”

The vast majority of ASRV’s products are developed by its manufacturing and production team in South Korea, where they take part in a longstanding cultural tradition of premium craftsmanship. South Korea also has many specialized fabric mills, where ASRV can work with the teams to develop its custom technical materials and collaborating closely with Hyosung is the reason ASRV is able to innovate such unique products while maintaining its rigorous standards.

More information about the ASRV 2023 Base Layer Collection with CREORA® Areosilver can be found online here: https://asrv.com/collections/silver-lite-2-0

Posted: January 16, 2024

Source: Hyosung

Leggett & Platt Announces Restructuring Plan To Drive Improved Performance And Profitable Growth

CARTHAGE, Mo. — January 16, 2024 — Diversified manufacturer Leggett & Platt announced that it is implementing a Restructuring Plan primarily in its Bedding Products segment and to a lesser extent, in its Furniture, Flooring & Textile Products segment. In response to evolving markets, the company is taking actions to improve manufacturing and distribution efficiency, advance its product strategy, and further support customer needs. These actions are expected to generate $40 to $50 million in EBIT benefit on an annualized run-rate basis when fully implemented in late 2025.

President and CEO Mitch Dolloff commented: “We are taking actions to create a more focused, agile organization with a portfolio of products and operating footprint aligned with the markets we serve. The bedding market has experienced unprecedented change in recent years and the competitive landscape has continued to evolve. Reshaping our Bedding Products strategy is expected to better position us for long-term success as the leading provider of bedding solutions across the value chain. In addition, optimizing our operating footprint in both Bedding Products and Furniture, Flooring & Textile Products will reduce complexity and enhance the efficiency of our business. Looking forward, we expect to advance key product growth, improve profitability, and drive enhanced value for customers and shareholders.”

Overview Of Initiatives
The major Bedding Products initiatives that are part of the Restructuring Plan include:

  • Refocusing Strategy: We are continuing to reshape our Bedding Products business to focus on innovative, higher-value content, driven by customer and end-consumer needs. We are proud of our long history of providing product solutions our customers value and see further opportunities to do so in both innersprings and specialty foam, from components to private label finished goods.
  • Optimizing Manufacturing and Distribution Footprint: We plan to consolidate certain locations across the Bedding Products segment, reducing our manufacturing and distribution footprint of 50 facilities to approximately 30 to 35 facilities. Creating a new and more efficient regional distribution network will support our ability to maintain sufficient manufacturing capacity in fewer, higher-output facilities to effectively serve our customers and better align with anticipated future market demand. These actions should allow us to integrate our specialty foam and innerspring capabilities while maintaining market- leading service and product quality levels and improving overall efficiency.

The initiatives outlined above are expected to enable profitable growth through expanded product capabilities and increased content at attractive price points, reduce costs, and create shareholder value.

In Furniture, Flooring & Textile Products we plan to consolidate a small number of production facilities in Home Furniture and Flooring Products to better align capacity with regional demand and drive operating efficiencies.

Financial Impact
In total, the initiatives are expected to reduce annual sales by approximately $100 million and generate $40 to $50 million in EBIT benefit on an annualized run-rate basis when fully implemented in late 2025, with some of the benefit starting to be realized in the second half of 2024. Additionally, we anticipate receiving approximately $60 to $80 million in net cash proceeds from the sale of real estate associated with the initiatives, with transactions largely complete by the end of 2025.

We expect to incur restructuring and restructuring-related costs of $65 to $85 million, of which approximately half are anticipated to be incurred in 2024 and the remainder in 2025. This includes $30 to $40 million in cash costs, the majority of which are anticipated to be incurred in 2024. In the first half of 2024, we anticipate $20 to $25 million of restructuring and restructuring-related costs (approximately half in cash costs).

Long-Term Financial Targets

In connection with the Restructuring Plan, we are withdrawing our previously stated Total Shareholder Return goal of 11–14% and financial targets, including revenue growth, EBIT margin, and dividend payout ratio. Revised financial targets will be issued at a future date. We are not changing our objectives of maintaining our investment grade debt ratings and our current dividend practices.

Fourth Quarter 2023 Impairment Charge

In addition, but unrelated to the Restructuring Plan, we are impairing an estimated $450 million of long-lived assets (primarily intangibles) associated with prior year acquisitions in the Bedding Products segment. Prolonged weak demand and changing market dynamics have created disruption and financial instability for some of our customers. As a result, recent efforts by certain customers to improve their financial position are expected to reduce our future sales and earnings. We are not otherwise updating guidance for, or reporting upon, our fourth quarter 2023 or full year 2023 financial results. These financial results and 2024 full year guidance will be released on February 8, 2024.

Posted: January 16, 2024

Source: Leggett & Platt Inc.

Braskem And WEAV3D Automotive Component To Showcase At The 2024 JEC World Trade Show In Paris, France, March 5-7, 2024

PHILADELPHIA — January 16, 2024 — Braskem in partnership with WEAV3D Inc., an advanced manufacturing and materials startup, today announced that their innovative automotive door component prototype was selected as one of three finalists in the Automotive and Road Transportation – Process category of the JEC Composites Innovation Awards 2024.

The combination of WEAV3D composite lattice reinforcement with Braskem PP enables lighter and less expensive thermoplastic solutions than conventional organosheet, unlocking new opportunities for the cost-effective replacement of sheet metal structures with thermoplastics throughout the vehicle.

“We continue to be very excited to offer our clients innovations and partnerships around high-performance polypropylene materials utilizing the WEAV3D lattice technology after launching this project in 2023. We are honored to be recognized as a finalist for the JEC World Innovation Awards. As the automotive industry continues to roll out new electric vehicle designs, it requires automakers to re-think the vehicle design with cutting-edge performance materials and consider more sustainable end-of-life solutions. The initial conversion process focus has been on thermoforming to leverage large parts production; however, the WEAV3D technology can also be applied to injection molding of more complex parts. With significant improvements in lightweighting, reduced costs, and higher material efficiency, combining Braskem’s PP portfolio with WEAV3D composite lattices provides a ‘win-win’ in terms of enhanced material performance and a more sustainable environmental impact, including the integration of natural fiber options,” said Amanda Zani, Technology Platform manager, Braskem.

Benefits of using WEAV3D’s Rebar for Plastics® and Braskem Polypropylene vs. conventional composite organosheet:

  • LIGHTWEIGHT – Reduces sheet blank weight by ~50 percent and final part weight by ~23 percent;
  • COST EFFECTIVE – Reduces costs by ~50 percent; and
  • EFFICIENT – Increases sheet yield from 25 to 45 percent by weight, resulting in a 62-percent reduction in trim waste

“WEAV3D and Braskem are demonstrating the significant potential of the WEAV3D lattice material with this automotive door prototype and we are thrilled to be selected a finalist by the Innovation Awards jury,” said Chris Oberste, president of WEAV3D. “Thanks to the simulation workflow developed in collaboration with Altair Engineering, we were able to optimize the lattice structure for cost and performance, while still using the original organosheet tooling and forming process equipment at the Clemson Composites Center at Clemson University.”

Winners of the JEC Composites Award 2024 will be announced during an online award ceremony on February 8, 2024, between 13:30 and 15:30 CET, accessible at www.jec-world.events. The Braskem-WEAV3D prototype part will also be on display in the JEC Innovation Planets section of JEC World, held in Paris, France from March 5-7, 2024. Visit WEAV3D’s booth 6P32e in the American Pavilion to learn more about the prototype part.

Posted: January 16, 2024

Source: BRASKEM North America

Sponsors