Kelheim Fibres Develops Umberto Specialty Viscose Fiber

Germany-based Kelheim Fibres GmbH has developed Umberto, a viscose fiber that features a variety of
letter-shaped cross sections and is showing promise for both nonwovens and textile applications.

Umberto’s parameters can be tuned during the spinning process to create various shaped cross
sections. For nonwovens applications such as wet wipes, fibers of a certain length have been shown
to provide dispersibility. In a textile yarn, the different cross sections form air pockets that
can provide thermal insulating properties for apparel applications. Kelheim reports the Hohenstein
Institute, Germany, is currently testing such effects in apparel.

KelheimUmberto

Kelheim Fibres’ Umberto specialty viscose fiber features a variety of letter-shaped cross
sections.


October 16, 2012

Saffron Invests In Fong’s TEC Series Dyeing Machines

Fong’s National Engineering Co. Ltd., Hong Kong, reports that Saffron Philippines Inc. — a
Philippines-based dyer, printer, finisher and producer of apparel — has installed eight sets of
Fong’s TEC Series high-temperature piece-dyeing machines at its production facility within an
eight-month period.

Saffron has been in business for more than 18 years and employs 438 people at its facility,
which dyes and finishes 40 to 45 tons of fabric, prints 10,000 yards of fabric and produces 10,000
apparel pieces each day. Fong’s reports the company — whose clients include Abercrombie &
Fitch®, Ralph Lauren®, Jockey®, Hanes® and Wal-Mart — plans to increase its daily capacity.

According to Saffron Chairman Tomas de los Santos, the company already had been using Fong’s
Jumboflow dyeing machine in its operations for a few years prior to the launch of Fong’s TEC series
at ITMA in 2011. In November 2011, Saffron ordered its first TEC Series set including 300-kilogram
(kg) Jumbotec2-1T, 750-kg Miditec2-3T and 400-kg Minitec2-2T models.

Following installation of the first unit, Saffron conducted trials on various fabrics that
were dyed using the machinery. Santos reported the TEC Series offers benefits including a reduced
liquor ratio; shortened salt preparation and injection time; an efficient and consistent rinsing
process; reduced effluent and energy costs; increased flexibility in attaining improved loading
efficiency, resulting from a range of machine capacities; easy-to-use controller; and ground-level
machine operation.

Saffron subsequently placed three more orders for Fong’s TEC Series.

October 16, 2012

Curbside Textile Recycling Program Launched In Pennsylvania

Fairless Hills, Pa.-based textile recycling company Community Recycling and Newtown, Pa.-based
waste hauling company George Leck and Son Inc. have partnered to launch a curbside textile
recycling program in Pennsylvania.

The program provides residents in the Bucks County, Montgomery County, Northeast Philadelphia
and Southern Lehigh County areas with a convenient way to recycle gently used apparel, shoes, bags
and belts. Residents simply package textiles to be recycled in any plastic or paper bags and then
place the bags in the provided Community Recycling reusable carryalls at their curbs. George Leck
and Son picks up the carryalls and leaves the residents with additional carryalls for the next
pickup. All collected textiles are sold inexpensively to be reused by people around the world,
according to the companies.

“Involving our residential customers in a convenient and easy solution to textile recycling
is important,” said Tina Leck, George Leck and Son. “Our ultimate goal is to offer our clients the
complete spectrum of services for all of their waste and recycling needs.”

October 16, 2012

Bekaert Textiles Acquires Enbasa Laval

Bekaert Textiles NV — a Belgium-based developer and manufacturer of woven and knitted mattress
fabrics and bed covers — acquired Enbasa Laval, a producer of woven and knitted mattress ticking as
well as home and automobile textiles.

Enbasa currently employs approximately 80 people at its plant and offices in Spain and its
sales office in France. Going forward, the company will serve as a production and distribution
center for Bekaert’s products in southwestern Europe, in addition to continuing its existing
business operations.

Bekaert reports the acquisition will shorten lead times, improve order flexibility and
enable smaller deliveries, resulting in improved service for its southwestern European customers.

October 16, 2012

Carter’s To Relocate Connecticut Operations To Georgia, Add 200 Jobs

Carter’s Inc., Atlanta — a manufacturer and retailer of branded infants’ and young children’s
apparel and accessories — has announced plans to relocate its Shelton, Conn.-based retail store and
financial operations to its headquarters, adding 200 jobs in Georgia in the process.

The new positions will be primarily in the retail merchandising and store operations,
finance, and information technology fields. The company is assessing its long-term space needs and
expects to finish the consolidation by the end of 2013.

“We have a long and successful history of doing business in Georgia,” said Michael D. Casey,
chairman and CEO, Carter’s. “We look forward to bringing our Connecticut-based operations to
Atlanta, which will strengthen our collaboration and ability to provide consumers with the best
value and experience in young children’s apparel.”

Carter’s was established in 1865, and its brands — which include Carters, OshKosh B’gosh,
Child of Mine, Just One You and Genuine Kids — are now sold at more than 600 company-owned retail
stores in the United States and Canada as well as at department stores and other retailers
worldwide.

The company has been active in Georgia since 1925 and currently employs approximately 1,200
people in the Atlanta area. In April 2012, Carter’s announced it would invest more than $50 million
over the next three years to build a one-million-square-foot multi-channel distribution center in
Braselton, Ga., to support its e-commerce, retail, and wholesale businesses, and create 250 jobs.
It recently opened the facility, and plans to employ more than 1,000 people there by 2015.

October 16, 2012

Gerber Technology Introduces GERBERcutter® GTxL Wide

Gerber Technology — a Tolland, Conn.-based supplier of integrated software and hardware automation
systems to the apparel and flexible materials industry, and a business unit of South Windsor,
Conn.-based Gerber Scientific Inc. — now offers its GERBERcutter® GTxL automated cutting system in
a wide version. The system is designed to cut materials up to 2.2 meters wide, and is suitable for
manufacturers of fashion knitwear, specialty technical textiles and furniture.

The Gerbercutter GTxL Wide is a low-ply conveyorized system with the ability to cut up to
2.5 centimeters of compressed material using Gerber’s reciprocating knife technology. It features a
powerful vacuum system with variable regulation to create material stability during the cutting
process, thereby enabling production of accurately cut parts while reducing energy consumption. It
also features a cutting head that can be fitted with up to two optional drills. Options include a
knife chiller to keep the blade cool during cutting, and a lateral travel kit that moves the cutter
among multiple spreading tables.

October 16, 2012

Vita Nonwovens Management Team Completes Buyout

The management team of Vita Nonwovens LLC, High Point, N.C., has completed its buyout of the
business from its parent company, United Kingdom-based The Vita Group’s Vitafoam Inc. division. The
team partnered with private equity enterprises Capital South Partners and Crutchfield Capital, both
based in Charlotte, combined with Source Capital Mezzanine Fund and PNC bank.

Vita Nonwovens manufactures nonwoven materials for automotive, construction, filtration,
furniture, hygiene, and mattress applications. The company operates three facilities in the United
States: a 130,000 square-foot (ft
2) facility in High Point that houses senior management and three high-speed thermal
bond carded crosslapped lines; a 78,000-ft2 manufacturing facility equipped with one thermal bond
line in Schertz, Texas; and a 108,000-ft2 manufacturing facility equipped with one thermal bond
line and one high-speed dual-card with high-speed needling in Fort Wayne, Ind.

“We have built a solid foundation and forged strong partnerships over the years which are
critical for our future,” said Kevin Womble, executive vice president of sales and marketing, Vita
Nonwovens. “We want to enhance our customers’ experience and continue to find ways to bring value
in support of their initiatives. Our new structure will allow us to achieve these objectives with
an entrepreneurial flair.”

October 16, 2012

Quality Fabric Of The Month: Featherweight Filtration

Channeled fibers, with their increased capillarity, offer interesting possibilities for enhancing a textile’s performance. Morrisville, N.C.-based Allasso Industries Inc.’s Winged Fiber™, developed in collaboration with North Carolina State University’s (NCSU’s) Nonwovens Cooperative Research Center, is exhibiting remarkable filtration and cosmetic delivery performance; and has potential
applications in tissue scaffolds, hemostatic bandages, battery separators, insulation and apparel. The bicomponent fiber comprises a shaped core polymer and a sacrificial polymer that are coextruded
through a specially designed spinpack. The core features from eight to 32 deep channels between uniform, straight-edged wings. The sheath polymer fills the channels during fiber formation and is dissolved during finishing of the final product.

QFOMfiber

A typical 10- to 20-micron Winged Fiber is oblong. Its complex shape makes it much more flexible than a solid fiber, said Allasso Industries President Walter Chappas, Ph.D. The fiber can be tuned for a specific use by adjusting the width of the wings and the number of channels. It also can be made in a circular configuration, or even a Y configuration with each leg having its own wings.

The Winged Fiber is very lightweight and has the same total surface area as the equivalent volume of 300-nanometer nanofibers. “There has been a lot of interest in developing filtration materials using nanofibers, but there are problems,” Chappas said, noting high costs and fiber
compaction. “They filter beautifully, but the pressure drop goes way up, which prevents air or water, as well as particles, from going through.” The Winged Fiber, in contrast, holds its structure to allow air or liquid to flow through continuously. In filtration applications, dust or other particles first fill the channels, allowing air or water to pass through the spaces between the fibers for a longer time before the particles begin to fill those spaces. Therefore, pressure drop is minimized, and the filter functions effectively for an extended time.

Nano Filtration Technologies LLC (NFT), Pittsburgh, manufactures media for high-efficiency particulate air (HEPA) filters using an electrostatically charged polypropylene Winged Fiber spunbond. The filters produced from this media, branded LEAF™ (Low Energy Air Filtration), are claimed to have 250-percent greater loading capacity than traditional HEPA filters; and offer more efficient air flow, lower energy consumption, a longer filter life and lower filter costs. The same material is going into facemasks for industrial and medical uses.

QFOMfiter

HEPA filters made from NFT’s electrostatically charged polyropylene Winged Fiber LEAF™ filter
media are claimed to have 250-percent greater loading capacity than traditional HEPA filters, among
other benefits.

Korea-based La Care’s facial mask made using a nylon Winged Fiber spunbond is loaded with moisturizing and rejuvenating essential oils and creams. The mask conforms to facial contours and holds in place.

QFOMmask

La Care’s cosmetic facial mask made using a nylon Winged Fiber™ spunbond is loaded with
essential moisturizing and rejuvenating oils and creams.

Researchers at the Joint Department of Biomedical Engineering, colocated at NCSU and the University of North Carolina at Chapel Hill, are growing stem cells on a Winged Fiber substrate to create bone tissue, and report promising results.

Allasso has demonstrated that continuous filaments of the fiber may be suitable for knitted and woven apparel applications. Also in the works are staple fibers of various lengths to suit a range of nonwoven and yarn spinning processes.


For more information about the Winged Fiber™, contact Walter Chappas +919-890-3803; wchappas@allassoindustries.com; allassoindustries.com. Go online to TextileWorld.com for archived Quality Fabric articles.


September/October 2012

Tradegood Sourcing Tool Unveiled

Tradegood, a business-to-business sourcing community created to connect apparel and footwear buyers
with suppliers across more than 100 countries, debuted recently at Sourcing at MAGIC in Las Vegas.

The tool, which employs the “business done right” verification process, rates suppliers
based on more than 50 criteria — including operational history, employee count, regulatory
compliance and environmental sustainability — to help buyers make efficient partnership decisions.

“The global supply chain is an area of vulnerability for many businesses,” said William
Quilindo, president, Tradegood. “The only way to ensure that your suppliers align with your
corporate values as well as with social, environmental, security, safety and quality standards is
to know that you are dealing with real companies, real people, with real products and services.”

Tradegood also introduced Trade Café, a physical area where buyers and suppliers may
convene. Other Trade Café locations will open in New York City and various locations in China, and
will include video conference facilities.

September/October 2012

PrintLat To Represent Catalina In Latin America

Catalina Graphic Films Inc., Calabasas Hills, Calif., has signed an agreement with PrintLat LLC,
Miramar, Fla., under which PrintLat will distribute Catalina Graphic Films’ product line in the
Latin American market.

September/October 2012

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