INDEX 14: Nonwovens Opportunities Abound

INDEX 14 — the 11th edition of the triennial nonwovens exhibition sponsored by Brussels-based EDANA, the International Association Serving the Nonwovens and Related Industries — will return to Palexpo in Geneva April 8-11, 2014. Dubbed “The World’s Leading Nonwovens Exhibition,” the show encompasses all sectors of the nonwovens industry.

This year, more than 500 exhibitors from 43 countries are expected to showcase the latest innovations in technological and product development, process enhancement and applications to some 12,500 trade visitors in 50,000 square meters of exhibition space at Palexpo. Event organizer Palexpo S.A. reports it currently is looking at how it can increase the size of the event to accommodate the increased demand.


INDEX 11 hosted a record 530-plus exhibitors from 43 countries and some 12,600 visitors from more than 100 countries.

INDEX 11 hosted a record 530-plus exhibitors from 43 countries and some 12,600 visitors from more than 100 countries. The show saw  increases in the number of exhibitors from all geographic areas, and particularly from the Middle East, Asia and South America — regions that are exhibiting strong nonwovens growth.  INDEX 11 also saw an increase in the number of visitors from Africa. Western Europe accounted for the largest number of visitors, with two-thirds coming from that region. According to Palexpo, more than 80 percent of the leading nonwovens companies were present at the show.

Nonwovens Sector Range
Nonwovens sectors to be represented at INDEX 14 include:

  • nonwoven roll goods, including airlaid, drylaid, wetlaid, meltblown, composites, fibrillated or perforated film, spunlaid, spunlace/hydroentangled, and other structures;
  • nonwoven applications and materials for transport/vehicle construction, building, wipes and cleaning, civil engineering/geotextiles, agriculture/horticulture, clothing/interlinings and wadding materials, shoes/leather goods, food, packaging, electronics, home furnishings, household, medical, hygiene/personal care, safety technology, protective clothing, filtration, substrates, and others;
  • raw materials for nonwovens and ancillaries, including adhesives and binders, chemicals, fibers and filaments, films/membranes, fluff pulp, reinforcement scrims, superabsorbents, surface treatments/coatings, tapes, elastics and mechanical fastenings, tissue and papers, and others;
  • machinery, including nonwovens machinery, converting machinery, auxiliary manufacturing equipment and waste-handling equipment; and
  • services, including publications, research institutes and laboratories, trade associations, manufacturing licenses, and others.

 
Spotlighting Applications
Nonwovens are used in a wide range of areas — offering many opportunities for the cross-fertilization of ideas and know-how, EDANA notes. INDEX 14 will illustrate the diverse array of nonwovens applications and also will demonstrate how a nonwovens solution in one application can be applied successfully to another to solve an issue in a different industry sector.

There will be a special focus at INDEX 14 on nonwovens solutions for the packaging and automotive industries.

According to the U.S. Environmental Protection Agency, more and more developing countries are seeing their packaging waste increase significantly as their living standards rise. Global initiatives geared toward reducing a product’s environmental impact, along with customer demand for sustainability, have led to a movement to reduce packaging waste. Nonwovens have increasingly become a choice material in the packaging industry, as they are lightweight, and reducing industrial packaging weight results in less raw material used, reduced energy used in production, and reduced carbon dioxide emissions generated by transportation. The hygiene and medical sectors in particular have been dedicated to the waste reduction effort, and thanks to nonwovens, the packaging of absorbable hygiene products has been reduced by 41 percent since 1987, EDANA reports. In addition, nonwovens are long-lasting and highly tear-resistant, extending the lifespan of packaging such as shipping bags.

The use of textiles in both interior and exterior automotive applications is expected to increase from 20 kilograms (kg) per automobile to 30 kg by 2015, EDANA reports. The organization also notes that in today’s automobile, more than 40 parts — including engine covers, cabin air filters, seating upholstery, airbags and battery separators — are made using nonwovens.

In the automotive industry, demand for improved safety and comfort and more sustainable products has risen, leading to the increased usage of textiles, and particularly nonwovens, in vehicles. Nonwovens offer many benefits when used in automotive applications, including improved vehicle efficiency, weight savings, reduced energy consumption, smart acoustic insulation, filtration and added protection.





(Top to bottom): Nonwovens applications to be presented at INDEX 14 include: materials for automotive interiors; insulation materials for construction; filtration materials; and materials for packaging, such as bags.

Show Highlights
Other features at INDEX 14 include free-of-charge, short “Taster” training courses in absorbent hygiene products and filtration applications; a general Nonwovens course; a Research & Innovation showcase; the Product Presentation Forum; and many additional side events.

EDANA once again will present the INDEX 14 Awards, which recognize excellence in the nonwovens and related industries. The competition is open to all EDANA member companies and INDEX 14 exhibitors. Participants may submit only one product per category, but they are free to enter as many categories as desired. Products must be commercially available at submission time, and must not have been launched commercially before April 2011. The INDEX 14 Award categories include:

  • Nonwoven roll goods;
  • Finished products made from, or incorporating nonwovens;
  • Achievement for the most original marketing campaign for a product made from, or incorporating nonwovens;
  • Raw materials or components — innovation in a raw material or component, for example, polymer, fiber, binder, film or tape; or if other than nonwoven, of special relevance to the nonwovens industry and related converted products industry;
  • Innovation in machinery of special relevance to the nonwovens industry;
  • Sustainable product; and
  • Sustainable process or management practice.

EDANA will present the INDEX 14 awards at a special awards ceremony on Tuesday, April 8. Winners will receive specially commissioned bronze sculptures and diplomas.  

The exhibit hall for INDEX 14 will be open April 8-10 from 9 a.m. until 6 p.m., and on April 11 from 9 a.m. until 4 p.m.


For more information about INDEX 14, visit index14.org.


January/February 2014

Spuntech To Expand Roxboro, N.C., Facility, Add 60 Jobs

Spuntech Industries Inc., the U.S. division of Israel-based N.R. Spuntech Industries Ltd., will invest more than $35 million over the next three years to expand its Roxboro, N.C., facility and add 60 jobs.

“We are very excited about the additional investment in the Roxboro site,” said Gidi Krasny, CEO, Spuntech. “With the success of our last investment, we look forward to a bright future in the U.S. with our new expansion. We appreciate the support of the local community as well as the state of North Carolina in assisting us in providing high quality people to match our state of the art operation.”

Spuntech Industries manufactures viscose, polyester and polypropylene spunlaced fabrics in base weights of 45 to 200 grams per square meter and in a variety of finishes. Capacity at the Roxboro facility currently totals some 12,000 to 14,000 tons annually.

January/February 2014

Zimmer, SeattleChem, Unveil CombiPRINT-PP7

J. Zimmer Maschinenbau GmbH, Austria and SeattleChem LLC, Seattle, have codeveloped CombiPRINT-PP7, an oil-free powder thickener system for use with carpet and textile printing technologies.

The companies report the system offers advantages over oil-based thickeners including: excellent print definition and penetration with unmatched color yield; high performance and thickening properties; a simple cleaning and drying process; an environmentally friendly, non-toxic and nonhazardous process; compatibility with ChromoJET and screen printing; and cost efficiency, as it typically does not require additional chemicals such as penetration agents, foaming agents, antifoam and acid donors.

 The CombiPRINT-PP7 system is compatible with all dyes used for carpet printing, including those for nylon, wool, acrylic, polyester and cationic polyester.

January/February 2014

Nike Implements DyeCoo Technology In Taiwan Plant

Nike Inc., Beaverton, Ore., has opened a water-free dyeing facility at its Taiwan-based contract manufacturer Far Eastern New Century Corp. (FENC). The new facility utilizes the Netherlands-based DyeCoo Textile Systems BV’s recycled supercritical carbon dioxide (CO2) dyeing technology to dye polyester fabrics. The recycled CO2 replaces water and additional process chemicals in the dyeing process. The colors achieved using the process, called “ColorDry” by Nike, are reportedly more saturated and consistent than colors achieved using traditional dyeing processes.

“Compared to traditional dyeing methods, the ColorDry process reduces dyeing time by 40 percent, energy use by around 60 percent and the required factory footprint by a quarter,” said Kuenlin Ho, executive vice president, FENC. “It’s also the most saturated, intense and consistent color we’ve seen,” he added. FENC is using dyes from Huntsman Textile Effects, Singapore, which has teamed with DyeCoo to commercialize the CO2 technology.

DyeCoo plans to open a service office in Taiwan and also is working to develop the technology to use with cotton and other natural-fiber fabrics.

January/February 2014

More Denim … More Knits

When Germany-based H. Stoll GmbH & Co. KG introduced its 2014 Spring/Summer trend denim collection, it was so successful that the company followed up with another group of inspirational garments for Fall/Winter 2014-15 — all knitted on the company’s new CMS ADF-3 machine. “There is great interest in knitted denim,” said Jörg Hartmann, head of fashion and technology, Stoll. “People like the variety and comfort of knitted garments. A lot of them are deceiving — they look as if they were woven.”

The Stoll collection uses a variety of yarns, mostly from Italian spinners. There are Merino wool, acrylic and cotton yarns, sometimes blended with polyester, linen and elastane, from Zegna Baruffa Lane Borgosesia S.p.A., Igea, Sesia, New Mill, Filati Be.Mi.Va, Cofil and C.T.F., based in Italy; W. Zimmermann GmbH & Co. KG and Otto Stiftung, Germany; Unitin, Spain; and Vernitas, Lithuania.

Garments range from jackets, pocketed pullovers, ponchos, vests, cardigans and coats to skirts, jeans, caps and scarves. All have been made on Stoll’s new CMS 530 ADF-3 machine. A variety of pattern work, pockets, collars, hoods and other treatments are knitted in novelty stitches and colors. All are seamless, soft and warm; and all have a denim look. There are intarsias, jacquards, plated knits, inlays, aged looks, patchwork patterns, layers, single and double jerseys, and changing colors.

One hooded denim cardigan was knitted with two layers: The inside is Merino wool, and the outside is indigo-dyed cotton. It has an aged look that is achieved by the knitting technique, reinforced elbows in a twilled alternate single-knit structure, and a plush back extension in a double devoré knit. A multi-gauge coat has the look of different-colored patchwork patterns sewn together in red. It is a jacquard that was knitted on Stoll’s new machine in a matter of minutes.

Stoll’s CMS 530 ADF-3 machine has been purchased in Europe by manufacturers in France, Italy, Spain and the United Kingdom. Three U.S. firms have bought this equipment to use for technical applications and apparel.

January/February 2014

Tennessee Apparel, Gore Produce CB Clothing System

Military garments maker Tennessee Apparel Corp. (TAC), Tullahoma, Tenn., and GORE-TEX® fabric maker W.L. Gore & Associates Inc., Newark, Del., have partnered to produce a chemical and biological (CB) protective clothing system that will offer enhanced protection and reduced thermal burden for U.S. special operations personnel.

TAC will produce the garments under contract for the Uniform Integrated Protection Ensemble Increment 1 effort. The protective ensemble comprises a lightweight combat uniform worn over a protective undergarment made of Gore’s stretch GORE® CHEMPAK® selectively permeable fabric. Gore reports the fabric features a comfortable stretch construction that requires no thermal insulating layer next to the skin, thus further reducing heat stress and also increasing heat loss through convection.

The layered system protects against warfare agents as well as exposure to petroleum, oils, lubricants and other environmental contaminants. It may be worn during land or sea combat operations in any climate with minimal impact on combat effectiveness, the companies report. In addition, the undergarment design can be easily incorporated with other combat gear and personal protective equipment. 

January/February 2014

Interfilière Comes To New York

Interfilière recently made a visit to New York. Sponsored by Wichita, Kan.-based Invista and organized by France-based Eurovet, the show was well-attended and received. There were 21 exhibitors from around the world and a presentation of upcoming intimate apparel and swimwear looks.

TVB GmbH, Germany, a supplier of fine-gauge technical knits, showed functional, high-performance single jerseys and interlocks. A single jersey of 92-percent silk/8-percent LYCRA®, designed for lingerie and bodywear, was knitted on a circular, fine-gauge machine. There are cotton/spandex and nylon/spandex jerseys, bra-cup fabrics and super-micro polyester shiny shoulder-strap fabrics.

Tianhai Lace Co. Ltd. Inc., China, sells to manufacturers of swimwear and intimate apparel. Lycra BEAUTY is blended with nylon for swimwear.


Interfilière exhibitor Grupo Industrial Miro showed its fabrics, which are made of U.S.-grown cotton and feature modal, rayon or polyester blended with LYCRA®.

Rosset, Brazil, knits all of its fabric in Brazil. Most of it is nylon/Lycra for lingerie, swimwear and athletic markets; or polyester/Lycra for special orders. One fabric moves in all directions. For swimwear, there are digital prints.

Italian knitter and printer Piave Maitex produces all of its fabrics in Italy. It has installed equipment for circular, warp and raschel knitting; and digital printing. Most of its fabrics are nylon/Lycra or cotton/Lycra. It offers metallic printing and manufactures engineered bands.

At Noyon, France, laces are woven in France and knits are made in Sri Lanka. Most of the line is nylon/ spandex. There are cotton, silk, wool and other natural fibers in the couture line. Narrow fabrics of 23 centimeters are available for intimates; and Chantilly lace, for couture.

Liebaert, Belgium, sells ultrafine knitted fabrics to the swim and intimate apparel markets. There are 50-gauge warp knits of nylon/Lycra that have a compact, woven look with a sheen; and digital and pigment prints and panel fabrics that have reinforced edges, thus eliminating the need to sew a hem.

Tricots and lightweight mesh in solids and prints are available at Darlington Fabrics Corp., part of The Moore Co., Westerly, R.I. The company sells to swimwear, performance and on-field athleticwear manufacturers. There are matte surfaces, metallics and neon shades. A 6-ounce matte tricot of nylon/spandex is its best seller.

Another U.S. firm, Elastic Fabrics of America Inc., Greensboro, N.C., sells warp and circular knits to manufacturers of intimates, swimwear, activewear, and medical textiles. Basic fabrics are made with nylon, polyester, cotton or rayon blended with spandex.

At Willy Hermann, Austria, a blend of MicroModal®, nylon and Lycra is selling for lingerie. There are dense, double-faced cotton/nylon/Lycra bra-cup fabrics that don’t need lamination; men’s underwear fabrics in gray, black, and white stripes; and MicroModal/Lycra scented fabrics. The scent lasts through 30 washings.

Grupo Industrial Miro, Mexico, spins, knits, dyes, prints and finishes its fabrics made of U.S.-grown cotton. Modal, rayon or polyester are blended with Lycra. Neon shades of turquoise, emerald and coral are best sellers. Customers include Target, Kohl’s and Macy’s.

Lingerie and swimwear trends for Spring/Summer 2015 were presented by Eurovet. Overall, there is a feeling of wellbeing. Although the first direction featured white, the season ahead will be colorful.

Heritage is seen in the trends, but it has an active look. There are seamless garments and microfibers. And corsets are back. There are a lot of lace, beading and prints. Fabrics can be airy, transparent and voluminous.

One trend features sumptuousness, with Venetian splendor and Gothic twists. There is a sexy look to garments dyed in black, burgundy and navy. Creature comforts are in a playful group that features bright colors. Look for reds and citrus shades, small prints and colorful solids. There is swimwear that is resistant to chlorine, and long-lasting fit with a lot of performance.

January/February 2014

Haggar Acquires Tribal Sportswear

Dallas-based Haggar Clothing Co. has acquired women’s sportswear manufacturer Tribal Sportswear, Montreal, from Kilmer Capital Fund L.P. for an undisclosed amount.

Tribal Sportswear, founded in 1976 as a women’s trouser company, sells its casualwear and careerwear in more than 2,000 specialty stores in North America. Haggar expects Tribal’s business to complement its own women’s business in Canada at Sears and The Bay, and help expand that business’s North American presence.

Tribal will retain its Montreal headquarters. Steven Richman has been named president of the new division and will work alongside Haggar Canada Co. President Brian Main.

“I am very excited that Haggar shares the same recognition of the unique position in the independent boutique channel that Tribal has earned,” Richman said. “Tribal’s strong position in the boutique channel is in many ways thanks to its dedicated and creative workforce. With Haggar’s vast resources, Tribal will be able to leverage and continue building and growing the brand.”

January/February 2014

Highland Industries To Expand Cheraw, S.C., Plant

Highland Industries Inc., Kernersville, N.C., will invest $4.1 million to expand its Cheraw, S.C., manufacturing facility and add 24 jobs over the next two years. The company reports increased customer demand for its technical fabrics, which are used in products including automotive parts, military tents and backpacks, rockets, and roofing, among other products.

The fabrics are woven or knitted on state-of- the-art equipment at the Cheraw plant, which offers fabric forming and aqueous coating capabilities.

“We have long been committed to South Carolina. Continued investment in our manufacturing capabilities and our people here is the key to our future success,” said Scott Burkhart, the company’s director of manufacturing.

Highland Industries is owned by Takata Corp., a Japan-based manufacturer of automotive safety systems. The company celebrated the 50th anniversary of its Cheraw facility in 2012, and notes that it maintains zero- landfill status in all of its manufacturing processes.

January/February 2014

GCS To Build Plant In Louisiana

Gulf Coast Spinning Co. LLC (GCS), a new venture undertaken by the management group of Lacassine, La.-based Zagis USA LLC, will invest $130 million to build a cotton spinning facility in Bunkie, La. The investment will result in the creation of an estimated 290 jobs.

The facility is the second of two that Zagis USA announced in 2008 it would build in Louisiana. The first, which represented a $20 million investment, opened in Lacassine in late 2009. Together, the two mills are expected to generate 386 direct and 1,040 indirect jobs.

GCS expects to begin construction in mid-2014 on the 600,000-square-foot Bunkie facility comprising two operations — a ring-spinning operation equipped with 43,200 Zinser spindles that will be able to spin up to 450,000 pounds per week of premium cotton and cotton/synthetic carded and combed yarns for knit and woven apparel, and specialty denim yarns; and an open-end operation equipped with 17,280 rotors supplied by five blending lines and 52 cards, with a weekly capacity of up to 2.5 million pounds of cotton/synthetic and synthetic yarns.

The facility will be four times larger than Zagis USA’s Lacassine mill, which produces 100-percent cotton open-end yarns.

GCS plans to export most of its yarn, similarly to the Lacassine mill, which exports 85 percent of its spun yarn. Once the Bunkie mill is commissioned, the two mills together are expected to utilize some 15 to 20 percent of Louisiana’s total cotton crop.

January/February 2014

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