Reifenhäuser Strengthens Field Service Operations In The Middle East And Africa

Bharath Yallah, managing director, Reifenhäuser, Middle-East

TROISDORF, Germany — September 9, 2024 — Reifenhäuser Group, a global producer of plastics extrusion technology, announces a significant expansion of its field service operations across the Middle East and Africa (MEA) region. Building on a longstanding presence in the region, which includes a sales office established in United Arab Emirates five years ago, Reifenhäuser is now taking a major step forward to enhance its local customer support and service capabilities.

With the establishment of a new Service Hub for the MEA, UAE and GCC regions Reifenhäuser encourages its strategy to strengthen comprehensive and responsive service solutions. The hub will include extended premises and the establishment of a highly specialized service team on site to encompass a full spectrum of field-engineering services, covering the installation of machinery, commissioning, and ongoing service support.

This expansion is driven by Reifenhäuser’s commitment to being “Close to our customers,” a philosophy that prioritizes proximity to customers to better understand and meet market demands. The new hub will enable Reifenhäuser to offer enhanced local support, ensuring faster problem resolution and improved accessibility for businesses operating in the MEA region. In line with this growth, Reifenhäuser has also expanded its facilities in Lagos (Nigeria), with plans to further expand its presence. The MEA market is recognized by Reifenhäuser as a very important and rapidly growing region.

Bharath Yalla, managing director of Reifenhäuser Middle East & Africa, commented on the expansion: “Our strong dedication to local markets is now embodied in UAE and Lagos. We promised, and we delivered. This is just the beginning of bringing our global expertise closer to our customer needs.”

Bernd Reifenhäuser, CEO of Reifenhäuser Group, also remarked on the company’s customer-focused approach: “We are committed to building lasting relationships with our customers, ensuring they receive the guidance and support necessary for effortless equipment start-ups and optimal operational efficiency.”

Reifenhäuser’s investment in the MEA region underscores its commitment to delivering exceptional service and support, reinforcing its position as a trusted partner in the plastics extrusion industry.

Posted September 10, 2024

Source: Reifenhäuser

Kraig Biocraft Laboratories Completes New Production Center, Expands Capacity More Than Eightfold

ANN ARBOR, Mich. — September 09, 2024 — Kraig Biocraft Laboratories Inc. announced today that it has completed the second wave of its production expansion and is now transitioning spider silk manufacturing operations to its new, larger production center.

Following the overwhelming success of the spring production trials, Kraig Labs outlined a strategic investment plan to rapidly scale its production capacity, slated to take part in two waves. The first phase was completed in July, providing the necessary space for the company to operate through the rainy season. The second and larger project was the construction of a new production center for the company’s spider silk manufacturing operations.

Kraig Labs kicked off construction for this new production center in July. The new facility increases the company’s rearing capacity by more than eight times its current operations. With dedicated production spaces for each BAM-1 parental line and a dedicated space for its BAM-1 hybrid hatchery, this new facility is expected to address the production space needed to meet the spider silk production schedule through 2025.

The company is now transitioning its production operations and equipment to this new space, and finalizing the installation of backup power generation systems ahead of the next spider silk production cycle slated to begin at the end of this month.

Kicking off later this month, the first production cycle in this facility will be the largest single-cycle rearing of the BAM-1 parental strains in the company’s history. This rearing will, in turn, allow for the full utilization of this new and significantly expanded production space.

“As planned, this new facility is coming online just in time to support our fall production kick-off. The larger production center will allow us to fully leverage the supporting silk production infrastructure, maximizing the production output and bringing our spider silk manufacturing to the next level,” said company COO Jon Rice. “This center is the latest in a series of breakthroughs for Kraig Labs in commercial scale production of spider silk in 2024.”

Posted September 10, 2024

Source: Kraig Labs

Crystal International Teams Up With i2Cool To Boost Cooling And Solar Gains

HONG KONG — September 9, 2024 — Crystal International Group Ltd. has been actively investing in cutting-edge energy saving initiatives, as one of the strategies heading towards net zero. To accelerate efficiency upgrades, Crystal International is partnering with i2Cool Ltd., an award-winning innovator in electricity-free cooling technology. As a pilot project which is currently under installation, the group is adopting the patented technology, iPaint, at rooftops of two factory buildings in the lifestyle wear factory in China, covering a total area of more than 7,000 square meters.

By applying electricity-free cooling technology with zero energy consumption iPaint, the roof surface could result in more than 95 percent of solar reflectivity and mid-infrared emissivity, enabling dual benefits. First, iPaint reduces heat absorption and promotes heat dissipation, achieving zero-energy cooling without electricity or refrigerants. It’s expected to reduce the indoor temperature beneath the roof by around 4 to 5°C, saving around 200,000 kWh electricity per year for cooling purposes.

The iPaint-applied roof surface also reflects substantial sunlight onto the back of the installed bifacial solar panels, increasing the solar power generation by around 8 percent.  In addition, it can also enhance weather resistance and corrosion resistance.

Commenting on the latest technology, Catherine Chiu, vice president of Global Sustainability at Crystal International, said: “Through leveraging the technology from i2Cool, we are making a major step in further enriching our decarbonization strategies to reach net zero. We are keen to uncover more opportunities with pioneering peers to expedite our decarbonisation pace.”

This summer, the factory has also completed the second phase rooftop solar installation, in which part of the installation was building integrated, substituting the aged rain covers to stand against weathering. The total capacity of group-wide solar PV has reached to over 20MW. Crystal International will continue to solicit innovative solutions for low-carbon and greener manufacturing.

Posted September 10, 2024

Source: Crystal International

Teijin Frontier Expands Production Capacity In Thailand To Meet Growing Global Demand For Conjugate Filaments

TOKYO —  September 2, 2024 — Teijin Frontier Co. Ltd., announced today that it will expand production capacity for conjugate filaments by increasing the number of spinning and drawing machines at its group company, Teijin Polyester (Thailand) Ltd. (TPL). The goal is to meet increasing global demand for these filaments, which provide an attractive alternative to wool fibers. Conjugate filaments are produced by simultaneously spinning two different polymers from a divided spinneret, resulting in a single fiber. These fibers can have structures such as side-by-side or core-sheath configurations.

The new equipment will be installed at the existing TPL production facility in Bangkok to increase its capacity to 700 tons per year in FY2025. The expanded facility will commence full-scale production in September 2024.

In recent years, global demand for wool alternatives has been rising due to population growth and increasing costs for processing wool fibers. Consequently, Teijin Frontier has seen significant growth in the sales of its conjugate filament materials, such as TRIXION Ⓡ, which offer a natural worsted wool-like appearance and desirable functional properties such as stretchability. These materials are primarily used in fashion apparel and uniforms.

To address this growing demand, TPL has been operating at near-full capacity and has implemented efficiency measures such as strategic personnel re-allocation and productivity improvements. However, anticipating further increases in demand, TPL made the decision to expand production capacity.

The conjugate filaments produced at the expanded facility will be widely marketed domestically and internationally, including within Teijin Frontier Group, as raw yarns, textiles, and finished products. Additionally, the facility will be used to manufacture new conjugate filaments that may be developed in the future.

Posted September 10, 2024

Source: Teijin Frontier Group

NATURAL FIBRE CONNECT 2024: The Annual 5-Day Event Comprising Conference And Mill Visits Returns To Biella, Italy September 16th-20th, 2024

BIELLA , Italy— September 5, 2024 — Natural Fibre Connect (NFC) is an alliance between leading alpaca, cashmere, mohair and wool organizations, namely The Schneider Group, the International Alpaca Association, Sustainable Fibre Alliance and Mohair South Africa. The NFC logo represents each of the four natural fibers — alpaca, cashmere, mohair and wool — woven together by their shared goals and challenges to shape a world with more natural fibers by 2030 as well as their commitment to the United Nations Sustainable Development Goals. NFC is also supported by NGOs such as Textile Exchange, brokers, growers and processors, as well as certifying bodies and industry institutions such as Confindustria Toscana Nord.

NATURAL FIBRE CONNECT 2024 is a chance to examine the product environmental footprint and how natural animal fibers are considered in terms of impact and environmental services. Challenges on animal welfare, resiliency, transparency, innovation and the continuity of the industry going forward, how to bring growers and herders closer to consumers, how to mitigate audit fatigue and moderate brand ambitions with grower real possibilities, regenerative agriculture, chemical use in the industry, art, the role of natural fibers in fighting climate change, international alignment and connection to fight for more natural fibers, design, recycling and its challenges, are some of the hot topics the two-day conference will go through.

After the success in 2023, NFC is back with 3 distinct experiences that together are able to offer a complete picture about the animal fiber scenario.

  • Biella Mill Visit Program – Natural Fibre Connect – September 16-18;
  • Prato Session Program – Natural Fibre Connect – September 18; and
  • Biella Conference Program – Natural Fibre Connect – September 19-20.

It will take place in Biella, the center of precious animal fiber manufacturing, at Città Studi Conference Centre on September 19-20.

During the opening of the two days of conference, on September 19, Elena Schneider and Willy Gallia of The Schneider Group will welcome the guests, who will have the opportunity to see a series of interventions alternating Gunter Pauli (The Blue Economy | Entrepreneur – Economist – Author – Chairman of the Board at Novamont), Baptiste Carriere-Pradal (2BPolicy), Elisabeth Van Delden (Woolmark), Stephen Wiedemann (Integrity Ag Services), Dora Xu (Metabolic), Lindsay Humphreys (The Rethink Lab), Mariano Serratore (ICEA), Laura Kohler (Textile Exchange), Una Jones (SFA), David Melroy (SFA), Derek Baker (STELAAR) and the Materials Matter Workshop with Laura Kohler, Bronwyn Botha and Siobhan Momberg of Textile Exchange.

After a panel session dedicated to growers from Australia, South Africa and other producing countries, there will be the Authentico® by Schneider Group update with Debora Tricarico (Authentico Brand Manager), Horacio Duran (MD Argentina), Sherif Shousha (MD Egypt), Tim Marwedel (MD Australia) and Michela Toppan (Certifications & Compliance).

On the second day there will be Federico Brugnoli (Spin 360) talking about SBTI, followed by Pascal Gautrand (Colectif Tricolor), who will make an introduction to the European Wool Working Group. Then, as United Nations has declared 2024 as the International Year of Camelids, there will be the speeches of Horacio Duran (Vicuña and Guanaco) and Juan Pepper (Alpaca). From late morning onwards, a series of initiatives will follow: updates from South Africa and USA, and from Sustainable Fibre Alliance (SFA) and the Good Cashmere Standard, as well as several reports on chemicals in textiles, circularity and certifications among others.

The other two experiences of NATURAL FIBRE CONNECT 2024

PRATO SESSION – September 18, 2024

An open discussion will take place in the Confindustria Toscana Nord related to the GRS and Materials Matter Standards of Textile Exchange. Natural Fibre Connect invites all stakeholders to  attend this important presentation and feedback session to ensure that the best outcome is obtained for the future of standards.

Moderator will be Silvia Gambi with the introduction of Francesco Marini, of Marini Industrie. Willy Gallia (Natural Fiber Connect), Elisa Gavazza (ZDHC), Giuseppe Bartolini (TIL) will follow and then Roberta Pecci (Confindustia Toscana Nord | Fashion Systems Section Board Member & Sistema Moda Italia | member of the sustainability technical committee) will present some updates on the matter. In the late morning until lunch there will be: Woolmark Recycled Wool Specification with Elisabeth van Delden (Woolmark), Observations from CAB by Francesco Pazzi or Giuseppe Portarapillo (TBC) and Textile Exchange Presentation with Laura Kholer and Videsh Kandam. After lunch a transfer will take the guest to Biella to continue the NFC event!

BIELLA MILL VISITS – September 16-18

Attendees of the guided tours will have the opportunity to visit different mills and expand their knowledge of the textile manufacturing process and listen to leading voices of the international textile industry. Monday, 16th September the tour starts with the Schneider Group (www.gschneider.com) at Pettinatura di Verrone to continue then with Tintoria di Verrone (www.tintoriadiverrone.it), Finissaggio e Tintoria Ferraris (www.tintoriaferraris.com) and Magno Lab (www.magnolab.com). On the second day tour will start with Lanificio Cerruti (www.lanificiocerruti.com) and will continue with Fratelli Piacenza (www.piacenza1733.com), Burcina Park, Maglificio Maggia (www.maglificiomaggia.it) and Guabello (www.guabello.it). Last day will see Zegna Baruffa Lane Borgosesia (www.baruffa.com) mill followed by Lanificio Ermenegildo Zegna (www.zegnagroup.com/it/our-filiera) and Oasi Zegna (www.fondazionezegna.org/casa-zegna) ending with Reda (www.reda1865.com).

Sponsors

Here’s the list of the 2024 sponsors: Textile Exchange, ICEA, Mohair South Africa, Woolmark, Piacenza 1733, The Good Cashmere Standard by AbTF, Novalan, San Ildefonso, Südwolle Group, Macdonald & Co Woolbrokers, Endeavour Wool Exports, TIL Test & Innovation Lab , Australian Merino Exports and Control Union .

Through the event, NFC enables the sharing and understanding of the growers and herders’ perspectives and offers a unique chance for the textile and fashion industry and growers and herders around the world to engage and network. Attendees can then explore local mills, enjoy live presentations, and take part in interactive workshops and panel discussions that will help to shape the future of the industry through a lot of topics as Grower Perspective, Product Environmental Footprint, Regenerative Agriculture, Social & Animal Welfare, Innovation & Technology and Green Finance, and through upcoming initiatives, standards and case studies. NFC awaits you in Biella and Prato! Stay tuned for program updates on the website www.naturalfibreconnect.com

Posted: September 6, 2024

Source: NATURAL FIBRE CONNECT 2024

World Emblem Completes The Asset Purchase Of Hero’s Pride

FORT LAUDERDALE, Fla. — September 5, 2024 — Emblem and patch manufacturer World Emblem today announced it has acquired the assets of Hero’s Pride, a producer of emblem products for first responders. Financial terms of the private transaction were not disclosed.

Established in 1981, Hero’s Pride is one of the fastest growing brands in law enforcement with 10,000 SKUs and 40 million items sold. The Los Angeles-based company serves law enforcement, public safety, and military heroes across all 50 U.S. states and Canada. In addition to manufacturing patches and badges, Hero’s Pride is dedicated to addressing the root cause of health issues first responders face every day through its AIRTEK and Ballistic products including belts, holders and cases.

“We were attracted by Hero’s Pride’s brand, strong management team, and mission to provide innovative products for first responders,” said Randy Carr, president and CEO of World Emblem. “The company also shares our focus on family, teamwork, and collaboration, and we look forward to continuing to expand our respective product lines — from emblems, patches, and badges to duty gear and uniform accessories — to better serve our existing and new customers.”

“We believe the World Emblem team is best suited to continue fulfilling our mission of improving the lives of those dedicated to protecting us every day,” said Mike Marmor, president of Hero’s Pride. “We look forward to building on our history of helping first responders strengthen their respected image in the community by providing them with highly customized and intricate emblems and other products.”

World Emblem utilizes the latest equipment and state-of-the-art technology to manufacture customized emblems and multi-textured products including Flexbroidery, FlexStyle, and 3D embroidered patches. The company has plants in Georgia, Texas, California, Mexico, the UK and Canada, enabling it to offer clients faster production and delivery times than overseas manufacturers.

Posted: September6, 2024

Source: World Emblem

Archroma Offers Beyond Compliant Portfolio In Effort To Help Textile Industry Stay Ahead Of Evolving Regulations

PRATTELN, Switzerland — September 5, 2024 — Archroma, a global supplier of specialty chemicals towards sustainable solutions, today launched SAFE EDGE+ to help mills and brands deliver supply chain transparency, accelerate time to market and stay ahead of evolving textile industry regulations.

This groundbreaking initiative represents a major commitment to providing a roadmap for compliance and cleaner chemistries for use in the textile industry by combining The Safe Edge platform with Foundation+.

The Safe Edge by Archroma online platform was launched in 2021 and was designed to allow brands, retailers and manufacturers to verify with just a few clicks the regulatory and compliance status of Archroma products, including regulations, ecotoxicological information, certifications, and expert notes. Foundation+, Archroma’s beyond compliant portfolio, is a curated selection of Archroma products that utilizes innovative technologies that may contain hazardous or regulated substances that have been designed out or reduced by more than 95 percent as compared to the current industry standard limits. It offers safer and more sustainable alternatives that help manufacturers, brands and retailers stay ahead of evolving regulations.

“Transparency and traceability are business imperatives today, with regulation and certification as threshold requirements for textile and fashion businesses to enter and compete in the market. SAFE EDGE+ is our commitment to supporting the value chain in the challenging and evolving regulatory and compliance space of textile dyes and chemicals,” Erwin Lucic, Head of Integrated Quality & Product Stewardship, Archroma, said. “This reflects our ‘PLANET CONSCIOUS+’ vision of a more sustainable future for textiles and fashion, with safety at the core.”

“At Archroma, we take a proactive approach to develop products with cleaner chemistries that outperform what is currently available and do more than is currently required. In this way, we anticipate future restrictions and ensure Archroma’s products are always compliant with upcoming environmental standards – smoothing the way for our customers,” said Paul Cowell, vice president of Innovation, Marketing, Brand Engagement and Sustainability.

Archroma’s SAFE EDGE+ is a core pillar of our “PLANET CONSCIOUS+” vision. With the industry’s most extensive product portfolio and a comprehensive global footprint, Archroma has the expertise and drive to accelerate the textile and fashion industry’s transition to the most sustainable processes and lead it towards a more sustainable future.

SAFE EDGE+ sits alongside other specialist tools and technologies from Archroma, including its SUPER SYSTEMS+ suite of fiber-specific solutions and intelligent effects, and ONE WAY+ – Archroma’s ONE WAY Impact Calculator combined with Sustainability Improvement Program.

Posted: September 5, 2024

Source: Archroma

Fibre Extrusion Technology Ltd (FET) To Exhibit At COMPAMED 2024

LEEDS, England — September 4, 2024 — Leeds-based Fibre Extrusion Technology Ltd. (FET) will be exhibiting for the first time at COMPAMED 2024 in Düsseldorf to reflect the company’s increasing profile in the medical sector. COMPAMED is an international trade fair for the medical technology supplier sector, showcasing a comprehensive range of high-quality medical technology components, services and production equipment for the medical industry

This show takes place in Düsseldorf, Germany, November 11-14, 2024, and FET can be found in Hall 8b Stand N36. FET are experts in medical fiber technology and innovations, designing and delivering high performance equipment for a range of precursor medical products. This includes turnkey solutions for nonwoven medical devices, wound care and dressings and synthetic absorbable sutures.

FET’s established expertise lies in laboratory and pilot melt spinning equipment for a vast range of applications, especially precursor materials used in high value medical devices and specialized novel fibers from exotic and difficult to process polymers. FET has successfully processed over 100 different polymer types and its systems can melt spin resorbable polymers in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes. Where melt spinning solutions are not suitable, FET provides a viable alternative with pilot and small scale production wet and gel spinning systems.

The FET range of laboratory and pilot extrusion lines is ideally suited for both process and end product development of sustainable materials. “Last year we celebrated FET’s 25th anniversary” commented FET’s Managing Director Richard Slack “and we look forward to meeting customers at COMPAMED 2024, where we can discuss their medical and fiber technology needs.”

Posted: September 5, 2024

Source: Fibre Extrusion Technology Ltd (FET)

Culp Announces Results For First Quarter Fiscal 2025, Highlighted By A 14.2% Sequential Increase In Sales And Stable Cash Position

HIGH POINT, N.C. — September 4, 2024 — Culp Inc. (together with its consolidated subsidiaries, CULP) today reported financial and operating results for the first quarter ended July 28, 2024.

Fiscal 2025 First Quarter Financial Highlights

  • Consolidated net sales of $56.5 million
    – up 14.2 percent compared sequentially to last quarter
    – sequentially, upholstery fabrics segment sales up 19.7 percent and inventory down 4.6 percent, mattress fabrics segment sales up 9.0 percent and inventory down 8.6 percent
  • Year-over-year and sequential operating improvement in upholstery fabrics segment
    – segment operating income of $1.7 million, up 28.9 percent year-over-year and 75.6 percent sequentially
    – segment operating margin of 6.0 percent for the quarter
  • GAAP consolidated loss from operations of $(6.9) million (includes $2.7 million in restructuring expense and related charges)
    – Non-GAAP loss from operations of $(4.1) million (see reconciliation table on page 12)
    – Operating performance for the quarter affected by manufacturing inefficiencies primarily related to the significant restructuring activity underway in the mattress fabrics segment
  • $13.5 million in cash, $4.0 million in outstanding borrowings used to fund worldwide working capital and restructuring initiatives
    – Stable net cash position of $9.5 million (see reconciliation table on page 8), with only $560,000 use of cash since end of fiscal 2024 despite significant restructuring activity

Financial Outlook

  • Due to the significant restructuring activity underway, the company is only providing limited financial guidance at this time.
    – Consolidated net sales for second quarter expected to be flat sequentially
    – As a result of the restructuring initiatives, currently expect to return to near break-even adjusted EBITDA (excluding restructuring and related charges) in the second quarter of fiscal 2025, and to return to positive consolidated adjusted operating income (excluding restructuring and related charges) in the third quarter of fiscal 2025.
  • The company’s expectations are based on information available at the time of this press release and reflect certain assumptions by management regarding the company’s business and trends and the projected impact of restructuring actions and ongoing external headwinds.

Iv Culp, president and CEO of Culp Inc., said, “Our sales results for the first quarter reflected strong sequential improvement as compared to the fourth quarter of last fiscal year, with mattress fabrics sales up 9.0 percent and upholstery fabrics sales up 19.7 percent. While we continue to experience challenged macro industry conditions, our sequential sales growth was better than expected, and year-over-year consolidated sales were flat despite the overall industry weakness.

“Our upholstery fabrics segment also delivered a significant improvement in operating income, both year-over-year and sequentially, with 6.0 percent operating margins for the quarter. The strategic actions we have taken in this segment are working, as we have reduced our cost structure while maintaining and enhancing our ability to grow sales. However, as expected, operating performance for our mattress fabrics segment was pressured by manufacturing inefficiencies primarily related to our significant restructuring activity. While this negatively and disproportionately affected operating performance for the quarter, our use of cash was minimal, with our net cash position only $560,000 lower as compared to the end of fiscal 2024. We are pleased that both segments reduced inventory from the end of fiscal 2024 despite the strong sequential increase in sales.

“We are also encouraged by the progress of our restructuring initiatives. While mattress fabrics operating results are being pressured by these actions in the first half of the fiscal year, especially in the first quarter, we believe we are on schedule to deliver our targeted improvement outcomes, including a return to near break-even adjusted EBITDA in the second quarter and a return to positive consolidated adjusted operating income in the third quarter. The restructuring is a significant undertaking that impacts people, plant consolidations, equipment relocation, and process improvements, but with it, we are successfully lowering our cost structure despite weak demand. We are extremely thankful for our dedicated employees as they execute our plan to return to profitable operating results post-restructuring.

“Looking ahead, we are encouraged by (1) our solid and improving market positions in both businesses; (2) our consistently profitable upholstery fabrics business; (3) expected further improvement in our hospitality fabrics and Read Window businesses; and (4) the steady progress we are making to restructure our mattress fabrics business. We anticipate industry conditions may remain pressured during fiscal 2025, although we also believe there is some stabilizing of industry trends. We expect the strategic actions we are taking will position us for a return to profitability at current demand levels and further growth opportunities as market conditions improve,” added Culp.

Restructuring Update

The restructuring plan announced on May 1, 2024, primarily focused on the company’s mattress fabrics segment, is progressing as planned. The consolidation of the company’s sewn mattress cover operation in Haiti was completed during the first quarter, and the consolidation of the company’s North American mattress fabrics operation is well underway (including the phased wind-down and closure of its manufacturing facility in Canada and move of certain knitting and finishing equipment to its facility in North Carolina).

The company still expects to generate $10.0 million to $11.0 million in annualized savings and operating improvements after the restructuring initiatives are fully implemented by the end of the calendar year, with most of the restructuring benefit realized during the second half of fiscal 2025.

In addition, based on restructuring activities that have been completed along with updated estimates on those that remain in process, the company now expects to incur total restructuring and restructuring-related costs and charges of $5.1 million in fiscal 2025, of which $3.0 million is now expected to be cash expenditures. The company expects to fund approximately $2.0 million of the cash costs with proceeds from the sale of excess manufacturing equipment and proceeds from a building lease termination in Haiti.

These restructuring and restructuring-related costs and charges exclude any gain on the sale of real estate, the amount and timing of which is currently unknown but which will ultimately reduce the amount of the restructuring charges incurred. The company is actively marketing and showing the real estate, and currently anticipates receiving approximately $9.0 to $10.0 million in cash proceeds (net of all taxes and commissions) from its eventual sale.

First Quarter Fiscal 2025 Results versus First Quarter Fiscal 2024 Results

  • Net sales were $56.5 million, down 0.2 percent compared with the prior-year period, with mattress fabrics sales down 3.9 percent, and upholstery fabrics sales up 3.7 percent.
  • Loss from operations was $(6.9) million (which included $2.7 million in restructuring expense and related charges during the period), compared with a loss from operations of $(3.1) million for the prior-year period (which included $517,000 in restructuring and related charges during the period).
  • Adjusted loss from operations was $(4.1) million, compared with an adjusted loss from operations of $(2.6) million for the prior-year period. (See reconciliation table on page 12). Operating performance compared to the first quarter of fiscal 2024 was negatively affected by manufacturing inefficiencies primarily related to significant restructuring activity underway in the mattress fabrics segment.
  • Net loss was $(7.3) million, or $(0.58) per diluted share, compared with a net loss of $(3.3) million, or $(0.27) per diluted share, for the prior-year period. The effective tax rate for the first quarter was negative (3.4) percent, reflecting the company’s mix of taxable income between its U.S. and foreign jurisdictions during the period.

Business Segment Highlights

Mattress Fabrics Segment (“CHF”)

  • Sales for this segment were $28.1 million for the first quarter, down 3.9 percent compared with sales of $29.2 million in the first quarter of fiscal 2024. Sequentially, sales were up 9.0 percent compared with sales of $25.8 million for the fourth quarter of fiscal 2024.
  • While year-over-year sales were affected by weakness in the domestic mattress industry, the sequential improvement in sales was driven by higher order levels, which CHF believes are indicative of its product innovation and improving market position.
  • Operating loss was $(3.5) million for the first quarter, compared to an operating loss of $(1.4) million in the prior-year period. Operating performance for the quarter was pressured by lower year-over-year sales volume and manufacturing inefficiencies, including inefficiencies related to the significant restructuring initiatives to wind-down CHF’s Canadian operation and move certain knitting and finishing equipment to Stokesdale, North Carolina.

Upholstery Fabrics Segment (“CUF”)

  • Sales for this segment were $28.5 million for the first quarter, up 3.7 percent compared with sales of $27.4 million in the first quarter of fiscal 2024. Sequentially, sales were up 19.7 percent compared with sales of $23.8 million for the fourth quarter of fiscal 2024.
  • Sales for CUF’s residential fabric business and hospitality/contract fabric business (including Read Window) were both higher than the prior-year period and higher sequentially, driven by stronger demand (and, with respect to the sequential improvement in residential fabric, partially affected by the timing of Chinese New Year, which pressured sales during the fourth quarter of fiscal 2024).
  • Sales from CUF’s hospitality/contract business accounted for approximately 33 percent of CUF’s total sales during the first quarter.
  • Operating income was $1.7 million for the first quarter, compared with operating income of $1.3 million in the first quarter of fiscal 2024. Operating margin for the first quarter of fiscal 2025 was 6.0 percent, compared with 4.8 percent for the first quarter of fiscal 2024. Operating performance for the first quarter of fiscal 2025, as compared to the prior-year period, was positively affected by higher sales, lower fixed costs, and lower SG&A, offset somewhat by higher freight costs.

Balance Sheet, Cash Flow, and Liquidity

  • As of July 28, 2024, the company reported $13.5 million in total cash and $4.0 million in outstanding debt under the company’s China credit facility.
  • Cash flow from operations and free cash flow were negative $(206,000) and negative $(550,000), respectively, for the first three months of fiscal 2025, compared with cash flow from operations and free cash flow of negative $(4.4) million and negative $(4.2) million, respectively for the first three months of fiscal 2024. (See reconciliation table on page 10 of this press release.) The company’s cash flow from operations and free cash flow during the first three months of fiscal 2024 were affected by operating losses, partially offset by lower working capital (mainly from lower inventory balances) and planned strategic investments in capital expenditures mostly related to the mattress fabrics segment. Both segments continue to do an effective job managing inventory during very challenging business conditions.
  • Capital expenditures for the first three months of fiscal 2025 were $501,000. The company continues to manage capital investments, focusing on projects that will increase efficiencies and improve quality, especially for the mattress fabrics segment.
  • As of July 28, 2024, the company had approximately $32.7 million in liquidity consisting of $13.5 million in cash and $19.2 million in borrowing availability under the company’s domestic credit facility. The company also had $4.0 million in borrowings outstanding under its China credit facility as of July 28, 2024.
  • As reflected in the borrowings outstanding, the company intends to utilize some borrowings under its domestic and/or foreign credit facilities during fiscal 2025 in connection with its restructuring activities and to fund worldwide working capital to grow the business. Importantly, the company still expects to maintain a positive net cash position and to fund approximately $2.0 million of the cash costs associated with the restructuring from the eventual sale of excess equipment and proceeds from a building lease termination in Haiti.
  • Assuming the completion of all restructuring actions and the sale of associated real estate by the end of fiscal 2025, the company currently projects its cash as of the end of fiscal 2025 to be higher than its $10.0 million in cash as of the end of fiscal 2024.

Posted: September 5, 2024

Source: CULP, Inc.

Dow Introduces Its First Bio-Circular Attributed Product For Carpet Tile Backing

MIDLAND, Mich. — September 5, 2024 — Today, Dow announced the introduction of its first bio-circular product* for the flooring industry, an addition to the ENGAGE™ REN Polyolefin Elastomers (POE) product portfolio. The flooring innovation* will be used in the manufacturing of carpet tile backing to provide dimensional stability and adhesion support for fibers.

This new bio-circular product* brings the same high performance as the rest of the ENGAGE™ POE portfolio while helping customers meet their sustainability goals. ENGAGE REN POEs offer a viable alternative to virgin petrochemical products by utilizing alternative feedstocks produced from residues of biological origin and responsibly sourced waste, such as used cooking oil, and converting them into bio-circular products* with a lower carbon impact. Dow’s resins from bio-circular feedstocks are ISCC PLUS-certified under a mass balance approach for chain of custody, allowing customers to account for these materials in their supply chains.

“This innovation represents a crucial step toward expanding our circularity offerings into new markets,” said Joanna Giovanoli, senior marketing manager for Dow’s Packaging and Specialty Plastics business. “By supporting our flooring customers with bio-circular feedstock options that maintain high performance, we can give waste a new life, potentially reducing carbon footprints and reliance on fossil feedstocks. This is how we are moving Dow and our customers closer to shared sustainability goals.”

Bio-circular materials are a key pillar within Dow’s vision for a lower-carbon plastics ecosystem. Dow’s “Transform the Waste” target aims to commercialize 3 million metric tons of circular and renewable solutions by 2030, which involves using plastic waste and alternative feedstocks, including bio-circular. These raw materials, made from waste residues or by-products from an alternative production process, support a circular economy by enabling material reuse.

“We are committed to developing innovative products that meet the sustainability needs of our customers and help drive toward a circular economy,” said Rosalyn Kent, associate TS&D scientist for Dow’s Packaging and Specialty Plastics business. “To do this, we continue to explore alternative feedstock options that reduce the impacts of production and invest in new partnerships that progress bio-circular raw materials to produce high-quality resins.”

*bio-circular attributed under mass balance chain of custody approach

Posted: September 5, 2024

Source: Dow

 

 

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