Oerlikon Commissions New Logistics Center In Neumünster

NEUMÜNSTER, Germany — June 4, 2020 — In order to further optimize the material provision for the Oerlikon Neumag and Oerlikon Nonwoven business units and to strengthen internal processes at the German site in Neumünster, the Manmade Fibers segment of the Swiss Oerlikon Group decided last year to invest in a state-of-the-art logistics center with a new lift center. It has already been fully operational for a few weeks. This is tremendously helpful for speeding up the processing of the numerous orders for meltblown systems for manufacturing high-quality nonwovens for protective masks and apparel that Oerlikon Nonwoven has received over the past months alone.

Investing in a new Oerlikon Neumag and Oerlikon Nonwoven logistics center is paying dividends: the processing speed when manufacturing new systems — very much to the benefit of customers — considerably improved in the first week after the center started operating, not least as a result of the optimized processes and the material handling. After 25 years, the time had finally come to break new ground and to better equip ourselves for the future requirements of the markets. The paternoster storage facility to date not only needed to have regular repairs carried out due to its age, it was also too small for the projects increasingly being carried out today. The only 90 square meters (m²) was capable of storing around 12,000 parts. In contrast, the new logistics center now offers more than 250 m² of storage space for in excess of 25,000 parts. As a result, this now also houses all small parts, which used to be stored in the high-rack facility due to lack of space.

New hardware, new software

Coinciding with the opening of the new logistics center, Oerlikon also introduced new digital processes that will also help cope with the increasing production volumes. To this end, consistently maintained master data and photos for all parts ensure safe, paper-free storage and handling of the material from now on. In order to minimize mistakes, a laser pointer now indicates from which or to which space the goods are moved. Furthermore, a photo of the material, sorted to type, is displayed on the screen. The digitalization of the warehousing facilities secures the pick and put-away process so that checking material numbers becomes superfluous when removing items from the warehouse.

Posted June 4, 2020

Source: Oerlikon

Innovative Polyurethane Synthetics Thanks To INSQIN® Technology

LEVERKUSEN, Germany — June 4, 2020 — Only a few years ago, reference to a “full leather interior” was an indication of a high quality vehicle, and genuine leather was an expression of quality and extravagance. However, this picture has now changed: when making purchasing decisions, today’s customers are focusing more attention on sustainable products with the smallest possible carbon footprint. Other important product features are quality and durability. These features play a significant role in heavily used vehicles of established car sharing services. Providers of these services are interested in a long service life of their fleet and also place great value on low maintenance costs for their vehicles.

Covestro developed its water-based INSQIN® technology in order to create a sustainable, efficient and permanent polyurethane coating for textiles and to produce high-quality synthetic materials, especially for car interiors.

Environmentally compliant and durable

Conventional synthetics are often produced using organic solvents. For years, such volatile organic compounds (VOCs) have been subject to emission reduction measures. This is why Covestro is relying on a water-based coating technology that does not require solvents. Compared with the previous solvent-based coagulation process, this efficient technology not only saves up to 95 percent water and up to 50 percent energy, but the vehicle interior is also significantly less polluted by VOC emissions.

As an alternative to animal leather, INSQIN products offer several advantages: due to their lower weight, they increase the efficiency of a vehicle and thus reduce its fuel or electricity consumption. Thanks to modern production methods, they are durable, sustainable and recyclable.

Innovative materials for premium requirements

INSQIN products are already well established in the textile coating industry and have impressed in many application areas. In vehicle interiors, they now provide an opportunity to completely redesign and reuse surfaces. Designers and drivers both benefit from this, as the color, feel and light permeability of surfaces can be customized. Because translucent effects can be achieved even with dark colors, indicator lights or buttons can be easily installed under the surface — a glance or the push of a button becomes an experience.

Posted June 4, 2020

Source: Covestro Deutschland AG

Unifi Achieves Milestone Of 20 Billion Bottles Transformed

GREENSBORO, N.C. — June 4, 2020 — Unifi Inc., reached a key goal set in 2017 — transforming more than 20 billion PET bottles. The driver of this new milestone was Unifi’s REPREVE® platform of recycled performance fibers, which has been adopted by more than 500 global brand and textile partners.

“As we celebrate World Environment Day this week, we want to thank all of our brand and mill partners around the globe for helping us reach this significant achievement and working with us to reduce plastic bottle waste,” said Tom Caudle, president and COO, Unifi. “Because it takes one plastic bottle an average of 450 years or more to start decomposing1, it’s important to keep as much plastic as possible out of our natural and urban landscapes. If each of us makes a conscious effort to recycle, we can improve our environment for today and can protect it for the future.”

To put the milestone into context, 20 billion single-serve plastic bottles can physically circle the earth approximately 100 times or fill the Empire State building more than 13 times. Recycling and transforming these bottles has the potential to:

  • Save enough energy to power more than 189,000 average homes for one year;
  • Save more than 1.7 billion liters of water, the equivalent of one year of drinking water for approximately 2.3 million people; and
  • Improve air quality by avoiding more than 517 million kilograms of CO2 emissions, the equivalent of eliminating CO2 emissions from the consumption of 1.2 million barrels of oil.

This milestone is also the equivalent of keeping 156 plastic bottles per U.S. household — assuming approximately 128 million U.S. households — out of the landfill and transforming them into sustainable fabric with REPREVE recycled performance fibers that are used in apparel, upholstery, automotive and industrial applications.

The idea for REPREVE was born in the early 2000s when Unifi was looking for a way to recycle its own fiber waste. The solution evolved to include using recycled plastic bottles as raw material for fiber, with the option to add performance capabilities like moisture-wicking and odor control. In addition to keeping bottles out of landfills and giving them a second life, REPREVE production uses less energy and water, while also producing fewer greenhouse gas emissions compared to manufacturing virgin synthetic fibers.

“Sustainability and recycling are key priorities for Unifi, and we are proud to lead by example as we continue to drive awareness of the importance of recycling,” Caudle concluded. “Consumer demand for more sustainable products will continue to drive demand for REPREVE from our brand, retail, and mill partners, and that will help us reach our goal of transforming 30 billion bottles in 2022.”

1 Source: World Wildlife Fund

Posted June 4, 2020

Source: Unifi, Inc.

[1] Source: World Wildlife Fund

2020 Virtual Summer Edition Announces Partnership With Food Bank For New York City

NEW YORK CITY — June 4, 2020 — Together, Texworld USA, Apparel Sourcing USA and Home Textiles Sourcing announced today their partnership with the Food Bank For New York City.  For the past 36 years, the Food Bank For New York City has been dedicated to ending hunger by organizing food, information and support for the five boroughs.

“Hundreds of thousands of our fellow New Yorkers are facing new needs, like hunger, for the very first time in addition to the 1.5 million New Yorkers that relied on Food Bank as part of their daily lives before the COVID-19 crisis,” said Janis Robinson, vice president, Institutions & Partnerships. “We’ve implemented some unconventional strategies to ensure access to meals can continue in our neediest communities. We’re fast-tracking deliveries of food and other essentials to community based food hubs, and collaborating with them to deploy new distribution methods, like Drive-Thru Pantry Bag Pick-ups, Seniors-Only Distribution Hours, and Home/Building Deliveries.”

Texworld USA, Apparel Sourcing USA and Home Textiles Sourcing together are creating the International Sourcing Event of the Summer for industry professionals across the globe searching for the latest trends, material innovations and educational insight.  For more than a decade, in January and again each July, the fashion capital has opened its arms and supported these events. It is with the same commitment, Texworld USA, Apparel Sourcing USA and Home Textiles Sourcing are reaching out to help those in need. In an effort to feed as many needy New York families as possible, each of these events will make a donation for every registered attendee that participates in the live event, July 21-23.

“We are extremely pleased to join forces with the Food Bank For New York City.  Supporting this magnificent city that has embraced our events since their inception is not only an honor, but a responsibility that we do not take lightly during this crisis,” stated Jennifer Bacon, show director, Fashion and Apparel. “It is during these unprecedented times that organizations must reaffirm a commitment to serve. We are doing just that with this partnership and again with our own events as we move to a virtual platform for the summer 2020 edition, to ensure that we continue to support the textile sourcing community as well.”

Posted June 4, 2020

Source: Messe Frankfurt North America

INDA Supplements WIPES Academy Training Course With New Virtual Option: Experience Wipes Training Online

CARY, N.C. — June 3, 2020 — INDA, the Association of the Nonwoven Fabrics Industry, announces a new virtual supplement to its seventh edition WIPES Academy training course — the first and only comprehensive wipes training program dedicated to wipes raw materials and packaging suppliers, brand and private label wipe converters, wipes retail buyers, product developers, and professionals within the wipes supply chain.

Virtual WIPES Academy will enable those not able to attend the two-day course in person to experience the full educational content of this important wipes training, via a unique website link containing the full course instruction with audio and visuals to replay at any time from 30 minutes beyond real-time to any time “on demand.”

The course content provides a current and in-depth wipes education focused on consumer and industrial wipes raw materials, ingredients, design, production, cost implications, and packaging materials for the multi-billion dollar sector.

Taught by instructor Chris Plotz, INDA’s director of education and technical affairs, and author of five wet wipe patents, the live and Virtual WIPES Academy, will be held in conjunction with the World of Wipes® (WOW) International Conference, August 24-27, in Minneapolis. For more details and to register visit: www.worldofwipes.org/WIPES-training.html

This course is recommended for all professionals within the entire wipes supply chain and applicants who have completed the INDA Elementary Nonwovens Training Course, or those having two to four years’ experience of basic nonwoven fabrics knowledge.

“While nothing can replace the value of face-to-face training and we look forward to seeing the course reconvene in person, Virtual WIPES Academy is an option for our industry members who cannot attend in person yet want the benefit of this highly relevant content,” said Dave Rousse, INDA President. “Virtual participants will hear and see the instructor’s presentation and slides as if they were sitting in a front row seat. We’re adapting to the “new normal” to better serve the dynamic wipes industry. With this Virtual WIPES Academy option, no one should miss this valuable training.”

Posted June 3, 2020

Source: INDA, the Association of the Nonwoven Fabrics Industry

Introducing 4D ShoeTech – A 4D Digital Sample Studio Built For The Future

LOS ANGELES — June 3, 2020 — Founded in 2017, 4D ShoeTech is a tech company, with footwear DNA in its founders’ blood, providing end-to-end digital design and development solutions for the footwear industry. It empowers footwear designers and developers, allowing them to ideate, prototype and showcase their design vision in 4D, photorealistic digital 3D, without ever making a physical sample. In this digital age, the future is now and 4D ShoeTech is the future of footwear design, development, sampling, marketing and sales.

The 4D ShoeTech suite of digital solutions include:

  • Photorealistic 3D CAD Modeling — Digitally create individual elements of a shoe build including heels, outsoles, bottoms, lasts and mold-making components, and then sample the product as a precise and photo realistic 4D digital sample.
  • Platform-neutral 3D Material Swatch Scanning or 3D Material Appearance Capturing Service Using X-Rite Pantone TAC7 Technology — A precise photo realistic material capture, showcasing the most intricate textile or material detail from fur, embroidery and embossed leather to metallic, glitter, iridescent and rhinestone. Tiling and seamless pattern creation will also be implemented, using advanced computer vision and AI technologies and resolving the issue of exact pattern creation.
  • Rigid or Flexible Material 3D Printer-Enabled Prototyping — 3D print and prototype heels, outsoles, bottoms, lasts, components, accessories and mold-making components, saving a highly significant amount of time and money from the traditional method.

With the understanding that photo realistic 3D digitalization is another dimension, a 4D ShoeTech digital sample is neither flat nor static as a traditional .JPEG or .PNG image reads. The viewer can visually “feel” the full texture of the product, as it has the ability to move or spin like in a motion capture or animation, making the appearance of the product incredibly life like and practically jumping out of the screen, creating a true 4D effect.

In late June, 4D ShoeTech will be launching their digital online platform based on next-generation technologies to act as a collaborative workspace for designers, developers and any partners or team members they work with. On this web based platform, the designer, manufacturer, sales rep or buyer may select a particular shoe and drop and drag available swatches and color ways, once again saving on sampling costs. With remote working the new norm in today’s climate, and sales trade shows on indefinite hiatus due to the Covid-19 pandemic, virtual showrooms are the evolution of traditional wholesale channels. By applying 4D ShoeTech technology, a designer or sales rep will be able to easily create digital line sheets and online virtual sales showroom to exhibit their collections to global buyers with the click of a button.

Posted June 3, 2020

Source: 4D ShoeTech

IDB Invest And IFC Co-Lead A $1.1 Billion Financing To LD Celulose S.A. — A Joint Venture Between Lenzing AG And Duratex S.A. —  To Promote Growth And Strengthen Competitiveness Of The Brazilian Pulp Industry

SÃO PAULO — June 3, 2020 — IDB Invest and IFC are co-leading a $1.1 billion financing to LD Celulose S.A., a joint venture between Lenzing AG and Duratex S.A., to build one of the largest dissolving wood pulp plants in the world, in Minas Gerais State, Brazil. The export credit agency Finnvera and seven commercial banks are participating in the financing. The investment will strengthen the competitiveness of Brazil’s pulp industry, create jobs, and support the country’s efforts towards climate change mitigation.

The financing co-led by IDB Invest and IFC will support LD Celulose’s investment program for 2020-2022, which consists of the construction of a dissolving wood pulp (DWP) mill and the installation of a 144 megawatts cogeneration plant. LD Celulose will also sustainably plant and manage approximately 70,000 hectares of eucalyptus plantations.

The plant will be one of the most productive and energy-efficient in the world and will supply the public grid with renewable energy from the 40 percent of excess bioelectricity generated on site. DWP is the main raw material used to produce wood-based textile fibers, a biodegradable and more environmentally friendly fiber alternative.

The $1.1 billion loan package includes:

  1. A $500 million financing package arranged by IDB Invest — a $200 million loan from IDB Invest, $50 million loan through IDB Invest’s administered China Co-financing Fund, and $250 million loan syndicated to international commercial banks;
  2. A $500 million financing arranged by IFC — a $200 million loan from IFC; $50 million loan through the IFC’s co-lending program; and $250 million loan syndicated to international commercial banks; and
  3. A $147 million loan from financial institutions backed by the Finnish export credit agency Finnvera.

Participating banks are Banco Santander, BNP Paribas, Commerzbank Aktiengesellschaft (Filiale Luxemburg), Erste Group Bank AG, HSBC Bank plc, KfW IPEX-Bank GmbH, and Raiffeisen Bank International AG.

Posted June 3, 2020

Source: Inter-American Development Bank (IDB) Group

Arkema Announces Partnership In The United States For The Supply Of Anhydrous Hydrogen Fluoride, The Main Raw Material For Fluoropolymers And Fluorogases

COLOMBES, France — June 3, 2020 — Arkema announces an innovative and long-term partnership with agricultural company Nutrien Ltd. for the supply of anhydrous hydrogen fluoride (AHF) to Arkema’s Calvert City, Ky., site. This project has many advantages as it secures a competitive access to anhydrous hydrogen fluoride, the main raw material for fluorine chemistry, it supports the growth of fluoropolymers in the attractive segments of water treatment, electronics and batteries, and it offers greater environmental protection than more traditional production processes.

About half of the supply will be used for the production of high added value polymers and fluoro-derivatives, and the remainder for the production of low-global warming potential (GWP) fluorogases. This raw material is key to the manufacture of fluorine chemistry, including fluoropolymers and specialty derivatives.

As part of this agreement, Arkema will invest $150 million in a 40 kiloton per year AHF production plant at Nutrien’s site in Aurora, N.C., scheduled to start up in the first half of 2022. The agreement includes the establishment of a long-term supply contract.

In line with the group’s commitments for the environment, this AHF will be produced using an element that occurs naturally in the phosphate that Nutrien uses to manufacture its products, replacing the more usual source of mined fluorspar. Nutrien will recover the fluoride from its process and convert it to AHF at its Aurora site. This innovative investment is the first of its kind in the United States, and is perfectly in line with the Group’s new climate plan as it reduces overall energy consumption and greenhouse gas emissions.

Beyond its favorable impact on the environment, the partnership offers other important benefits. In a context of growing tensions regarding mined fluorspar and AHF supply, it aims in particular to secure the supply of AHF at a stable and competitive price, and support the constant development of new applications, notably for batteries, 5G electronics, and water treatment.

This project fits perfectly with Arkema’s strategy presented on April 2, as it enables, in the United States, its fluorinated polymers and other fluorinated specialty derivatives within the Specialty Materials platform to grow in a sustainable way and it strengthens the long-term competitiveness of its emissive fluorogases.

Posted June 3, 2020

Source: Arkema

Interior To Become The New Exterior: New Survey By Asahi Kasei Europe Shows Increasing Need Towards Functional Premium Surfaces In The Automotive

DÜSSELDORF, Germany — June 3, 2020 — The evolution in the automotive industry is ongoing. A changing mobility behavior and the growing autonomy of cars will profoundly impact the user’s driving experience. Automotive interior features are on their way to become the main differentiating element influencing buying decisions — and within the interior the need towards premium, hygienic and sound-absorbing surfaces is on the rise.

The ongoing CASE (Connected – Autonomous – Shared – Electric) megatrends are currently disrupting the automotive industry. Because not only the vehicle itself, but also the driving experience is about to change. Due to the increasing autonomy of the car the passengers will have to focus less on the traffic — and will have more time to spend on work, in-car entertainment or just relaxation. As a result of this development, the focus of attention will shift from the for many decades dominating exterior towards the automotive interior. In the recent years, car manufacturers and suppliers have presented a great number of automotive interior concepts — like Asahi Kasei with its concept car AKXYTM. But where are the customer’s needs actually heading to? What is the car user expecting from future automotive interior?

In October 2019, Asahi Kasei Europe conducted a representative survey together with Cologne-based market research institute SKOPOS, interviewing a total of 1,200 car users in Germany, France, Italy and the United Kingdom regarding their preferences relative to mobility and especially to the future automotive interior.

Interior becoming a decisive factor in purchasing process

A key result of the survey shows: When buying the next car, 18.3 percent of all respondents in the four main European automotive markets will not buy the same brand as the current car, 34,9 percent are still undecided. This means that half of the car users need to be persuaded again when purchasing the next car. But what are the main differentiating factors?

“Love at first sight”: For many decades the exterior design used to be the decisive, emotional factor in the car purchase. While this is still valid, this “emotionalization” is now also taking place in the inside of the vehicle. Partially supported by new emerging drive-train technologies and mobility models, the passenger compartment is becoming an increasingly important factor next to exterior, drivetrain, driving performance and fuel economy.

When purchasing the current car, the interior design (e.g. seats, surfaces, etc.) was important to 54.8 percent, compared to 57.2 percent who paid more attention to the exterior design. Looking ahead to the purchase of the next car, the interior is rising by 5 percent points (59.8 percent) in its importance, the exterior by 4 percent points (61.4 percent).

Heiko Rother, general manager, business development, Automotive at Asahi Kasei Europe, on the increasing importance of the automotive interior: “Customer expectations are not changing over night, but gradually and much faster than we have seen in the past. More than half of the car buyers in Europe are ready to change the brand. A great chance for OEMs to win new customers by implementing convincing technologies which are touching all senses, addressing human emotions and needs.”

“Yes” to sustainable surface materials

Automotive interior surfaces need to be attractive to the eye and smooth to the skin. They are the interface between the user and the vehicle. Furthermore, it is the defining aspect for how he/she perceives the interior of the automotive — and even more important: The driving experience. One out of ten respondents (10.3 percent) sees the poor processing quality of interior surface materials as the most annoying factor in the current car. 44.8 percent of all respondents see a benefit in surfaces that look and feel especially high quality — for example for seats, dashboards or headliners — compared to just 11.4 percent who do not. A third of all participants (32.5 percent) would be willing to pay a reasonable price for these surfaces as an extra equipment. While the word “reasonable” is of course strictly subjective, it shows the growing importance of interior surfaces. Asked about the surface material itself, 57 percent of the respondents think that sustainable materials for seat covers and surfaces will be becoming increasingly important in the next 5 to 10 years, while the need for real leather equipment will fall drastically.

Rising needs towards hygienic and sound-absorbing surfaces

Next to look and feel, the results of the survey show an increasing need towards interior surfaces with further functions, adding to the overall driving experience. Asked about additional functions of the seat covers and surfaces, 49 percent of all respondents see a benefit in antibacterial properties. Taking a closer look at the age structure, it turns out that car users from 18 to 39 years are seeing a stronger benefit of antibacterial surfaces, especially compared to the participants over 59 years. The same trend can be seen in regard to seat covers and surfaces with odor-inhibiting properties. 49.3 percent see a benefit in these surfaces, which are again highly valued by the car users from 18 to 39 years. While there is an overall need for hygienic surfaces, stronger demand can be observed within the younger age groups, who are also more willing to accept additional costs for these surfaces.

With the changing in-car driving experience, the perception of sound and noise is evenly about to change. Already today 16.1 percent of the car users consider the driving noise as the most annoying factor of their current car. Looking ahead to the future automotive, the suppression of road and engine noise — now a challenge to many car users — will become even more urgent. While different materials and technologies inside the car can tackle this problem, visible interior surfaces can also play their part. 51.8 percent would see a benefit in noise-absorbing seat covers and surfaces, 35.9 percent are even inclined to book these surfaces for additional costs.

Heiko Rother concluded by saying: “With the passenger compartment moving more into the focus and becoming a key decision factor, we see significant potentials for differentiating technologies, addressing the passengers’ senses and meeting highest demand.”

Posted June 3, 2020

Source: Asahi Kasei Corp.

Spinnova, Kemira To Develop Disruptively Sustainable Inherent Dyeing

JYVÄSKYLÄ, Finland — June 3, 2020 — Spinnova, the sustainable fiber company, has entered long-term collaboration with the global chemicals company Kemira, to develop a highly eco-friendly inherent dyeing method of fiber. Dyeing fiber in its manufacturing process could significantly benefit both the textile industry and the environment.

Inherent dyeing in the Spinnova process means that the cellulosic fiber mass is dyed before extruding into filament. This avoids the excess use of water, energy, heavy metals and other harmful substances that go into dyeing fiber, thread and fabric as subsequent processes.

Spinnova’s sustainable fiber and the possibility of inherently dyeing the fiber could be an environmental game changer and could disrupt e.g. the denim dyeing process. The textile dyeing and finishing industry is one of the most chemically intensive industries globally, and one of the worst polluters of fresh water. The traditional textile industry uses thousands of chemicals in various processes of manufacture, including dyeing and printing.

“In addition to being the most sustainable way of dyeing, the fiber maintains this in-built color really well. We have already made some successful trials, and the results are very promising,” Spinnova’s CEO and co-founder Janne Poranen explained.

Spinnova’s innovation originates from the pulp and paper industry, which is also one of the areas of expertise for Kemira and an important focus in the company’s R&D work towards bio-based chemicals.

“We have returned to our roots in a way, to improve the quality of the product we have created, while maintaining our zero tolerance on harmful chemicals,” Poranen said.

“Kemira has strong expertise in the chemical applications for the pulp and paper industry and a long history of enabling raw water, energy, and resource efficiency for our customers. In collaboration with Spinnova, we can extend our unique know-how into the development of new innovations in the textile industry; not only in dyeing but also to improve other properties of sustainable textile fiber, such as hydrophobicity and strength,” said Kemira’s Director of Global Business Development Mats Berg.

Spinnova’s strategy is to work with brand owners in developing applications before the fibre is commercially available.

“It is humbling to see how committed brand owners are in sustainability and developing these sustainable solutions with us,” Poranen ended.

Spinnova is now looking for a brand partner for the disruptive dyeing development.

Posted June 3, 2020

Source: Spinnova

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