Indorama Ventures Works With Auping And TWE Group To Deliver A Fully Circular Initiative By Closing The Loop In Mattress Design, Manufacturing And Recycling, Demonstrated At Techtextil 2022

BANGKOK, Thailand — June 21, 2022 — The sustainable collaboration and innovation between Indorama Ventures (IVL), Auping and TWE Group presents a certified cradle to cradle process for mattress components across nonwoven applications, at Techtextil, Frankfurt, 21st to 24th June 2022

Using circular research and design, the industry partnership between IVL Mullagh (Ireland), Auping and TWE Group has resulted in a perpetual, sustainable economic business model, for manufacturers globally. The inclusion of safe raw materials within mattress manufacturing allows the materials to be easily disassembled at the product’s end of use in order to be further reused as same components or recycled into new raw material at the same quality level, to enable versatile textile applications.

Designed for disassembly to optimize the use of existing resources, reduce carbon footprint and support customer objectives all along their customers’ supply chain. This circular industry collaboration begins with design, where the mattress is constructed using only two different base materials, 100% PET polyester textiles and steel wire pocket springs connected with Niaga®️, a non toxic reversible adhesive, making the mattress easy to disassemble and recover.

IVL, Auping and TWE’s shared vision for a better world is demonstrated through their connected and innovative circularity that helps to close the loop. Auping collects, sorts and separates the collected fabrics, which then go to IVL Mullagh for processing, melting and extrusion to form polyester staple fiber. These staple fibers are then converted by TWE Group into nonwovens for use in Auping’s Evolve mattress, the world’s first fully circular mattress. Following the end of mattress use, the material recovery process simply starts again.

Auping estimates that annually more than 40 million mattresses are disposed of in Europe alone, the majority of which are incinerated. Their take back system in the Netherlands ensures that when their new mattress is delivered, the old mattress is retrieved and recycled, irrespective of the brand, ensuring existing materials are continually optimized, diverted from landfill and kept in use to achieve a circular economy.

At Techtextil, IVL will demonstrate this closed loop case study from their exhibition space at Hall 9.1, D05 to showcase their partnership with Auping and TWE Group where a shared sustainable vision, industry ingenuity and circular cooperation can be seen in action.

For over 50 years IVL Mullagh has been recycling more to impact less. Their evolving technology has enabled them to recycle what others can’t. Partnering with key stakeholders to eliminate waste, and design recyclability and efficiencies into products and packaging, together they seek the most sustainable solutions to help all to achieve their sustainability targets.

As a global leader in PET Recycling, IVL is reimagining chemistry to create a better world and is fully committed to innovating processes and materials to achieve a circular economy as demonstrated by its business practices and partnerships with industry to use collective expertise to advance all its business segments.

IVL is partnering with industry to meet increasingly challenging market demands with collaborative and innovative solutions for sustainable futures across the nonwovens, fibers and fabrics sector. Globally across all its territories and across its polymers range, IVL companies are working together with industry and with each other to achieve the best products and the best outcomes without compromising performance or the environment. Developments are featured at Techtextil 2022 and the IVL team welcomes the opportunity to explore how these developments can

support customers’ sustainability goals.

At IVL the focus is always on the future. Chris Kenneally, Executive President Fibers at IVL explains: “We measure ourselves by our customers’ success. Through expert collaboration, unparalleled innovation and attention to quality we aim to exceed their expectations. Our strategy to strengthening our collaborations are aligned with our long-term sustainability objectives and we can further our commitment to increase recycled content as we advance circularity together in the sector.”

Geert Doorlag, Researcher on sustainability, sleep and ergonomics at Auping said: “The transformation from a linear to a circular production requires patience and dedication, but also a strong drive to make a difference. Partnerships are very important to us. We strongly believe in the importance of sharing knowledge and trying to translate insights – like in the field of sustainability – into relevant solutions, in cooperation with other parties”.

See IVL at Techtextil 2022 at Hall 9.1, D05

Posted: June 21, 2022

Source: Indorama Ventures Public Company Limited (IVL)

Re-Start With Around 2,300 Exhibitors From 63 Countries: Textile Trade Show Trio Kicks Off With Panel Discussion On Challenges Driving Business Opportunities

FRANKFURT AM MAIN, Germany— June 21, 2022 — Why are crises also powerful catalysts for textile innovation? How are digital prototyping and machine learning redefining design processes? And how do companies gain decisive competitive advantages through new environmentally conscious technologies? These and other questions formed the central themes of the panel discussion at the opening press conference on the first day of Techtextil, Texprocess and the one-time Heimtextil Summer Special.

The Heimtextil Summer Special, together with Techtextil and Texprocess heralds the re-launch of the global textile trade fairs in Frankfurt – finally enabling new international contacts, personal business encounters and intensive networking on site in Frankfurt. “Volatile energy costs and raw material prices due to the Ukraine war, bottlenecks in production and rising transport costs – given the challenging environment of the textile industry, there could not be a better time for the re-launch of the textile trade fair trio,” stated Detlef Braun, Member of the Executive Board, Messe Frankfurt, in his opening speech. In addition, textile companies are faced with the task of finding their way in their own circular economy and rethinking their supply chains “Even in times of crisis, the following applies: Change always harbors business opportunities. And paves the way for progress and competitive advantages,” Braun continued.

Panel talk: Pioneering impulses in challenging times

The panel speakers Lucie Brigham, Chief of Office of the United Nations Office for Partnerships and co-founder of the Conscious Fashion and Lifestyle Network, Matthew Drinkwater, Head of Innovation Agency at the London College of Fashion, Elgar Straub, Managing Director of the VDMA Textile Care, Fabric and Leather Technologies Association, and Olaf Schmidt, Vice President Textiles & Textile Technologies at Messe Frankfurt, moderated by Alexandra Bohn, Style Content Director of F.A.Z. Quarterly, spoke about the role of collaborations in innovation development as well as on challenges as business opportunities – and how sustainability is continuously becoming a business-critical factor in the textile industry. Key strategic decisions in light of the upcoming EU Strategy for Sustainable and Circular Textiles and the Supply Chain Act coming into force were also topics of discussion.

In her keynote address, Lucie Brigham emphasized the importance of collaborations in identifying strategic market opportunities in sustainability: “Collaboration is key to fostering transformative sectoral engagement and accelerating the implementation of the SDGs. Mobilizing expertise, innovation, technology and resources can only be achieved through strong partnerships. Messe Frankfurt’s Texpertise Network was one of the first members and valuable partners of the Conscious Fashion and Lifestyle Network. We are proud to have been involved in the extensive SDG activities from the beginning and look forward to developing these activities together in the future,” said Brigham.

From 3D fabric simulations and machine learning for zero waste cutting technology to the use of blockchain for greater supply chain transparency, fashion-tech trailblazer Matthew Drinkwater shed light on how recent digital developments are redefining design processes and paving the way for innovation: ” Emerging technologies are leading the textile industry into a new era, changing the way we create, communicate and consume products, redefining design processes as well as the deployment and tracking of ressources along the textile value chain.,” Drinkwater explained.

Elgar Straub from the VDMA trade association highlighted the increasing demands on manufacturers of sewing and apparel technology and on machines for processing technical textiles, to automate and digitize production processes – while also showing how an increased focus on regional production can contribute to greater supply chain transparency: “Mechanical engineering and technology providers are the enablers for solutions to today’s biggest challenges: Sustainability, flexibility, and regionalization,” said Straub.

The panel discussion of the opening press conference is available in full length on the Texpertise Network as well as on the press pages of Techtextil, Texprocess and Heimtextil as a stream in English and German.

Techtextil, Texprocess and Heimtextil: trade fairs as a concentration of all innovations

With a total of around 2,300 exhibitors from 63 countries, this year’s Techtextil, Texprocess and Heimtextil Summer Special will present forward-looking innovations and trends along large parts of the textile value chain. “As a concentration, trade fairs give these diverse developments visibility, bundled on a global business platform – and at the same time make a decisive contribution to understanding sustainability holistically and redefine supply chains,” explains Olaf Schmidt.

From yarns, fibers, contract, decorative and upholstery fabrics to functional textiles, textile technologies, finishing processes, water-saving dyeing processes and end products for textile furnishings, textile design, bedding and performance textiles, the parallel Techtextil, Texprocess and Heimtextil Summer Special offer a bundled global range of products – which also demonstrate that scalable and sustainable innovations are not at odds.

Highlights of the trade fairs at a glance

This summer, Heimtextil Trends will be taking place under the motto “Next Horizons”. in Hall 4.0 with a clear focus on resource conservation.

The “Heimtextil Conference Sleep & More” in Hall 3.0 offers a first-class speaker line-up with, among other things, the latest findings in sleep research, tracking technology and on sustainability in the hotel industry.

Another highlight is Heimtextil’s one-hour Green Tours guided by an independent consultant to selected exhibitors with an exchange on the latest developments in the green segment. The tours start at 2 p.m. on all three days of the fair at the Green Village Counter in Hall 3.0.

In addition, Heimtextil will host its widely acclaimed Interior.Architecture.Hospitality program. This top-class knowledge and networking platform is aimed specifically at experts in contract furnishing. “Scenarios in space” is this year’s leading theme of Interior.Architecture.Hospitality LECTURES 2022 on 22.6.2022.

At the Texprocess Denim Future Lab in Hall 8.0, visitors will be able to immerse themselves in the world of denim production and processing. Trends such as eco-denim or luxury denim will be vividly presented along many stages of the textile value chain and sustainable approaches and upcycling solutions will be demonstrated. The Speakers Corner invites to discussions and exchange with exhibitors of the Transformer Foundation.

How are technical textiles used in the apparel industry? The Techtextil special show Performance Textiles in Fashion in Hall 9.1 focuses on textile end products and presents unusual and innovative garments.

The Techtextil and Texprocess Forum offer expert lectures and discussions on current industry topics on all four days of the fair. The free forums provide an opportunity to exchange ideas and pick up on new trends and approaches. Presentations such as “Softgoods for Hardware: Fabric in the Metaverse” or “Sustainability – where should the data come from?” await the audience on site or afterwards on-demand in the Digital Extension. The patron of the Techtextil Forum (Hall 9.1) is once again EURATEX – The European Apparel and Textile Confederation. As in 2019, the program of the Texprocess Forum (Hall 9.0) will be organized by DTB – Dialog Textil-Bekleidung e.V. and VDMA TFL.

What does the future hold for the textile industry? What textile innovations have been developed in recent years? The innovative strength of the industry is reflected in the wide range of progressive approaches in the field of technical textiles and textile processing presented at the Techtextil or Texprocess Innovation Awards. Textile innovations selected by two international groups of experts will be awarded prizes and presented on all four days of the fair in Hall 9.1 (Techtextil) or 9.0 (Texprocess). The public presentation of the Innovation Awards will take place on June 21, 2022 in Hall 9.0.

Posted: June 21, 2022

Source: Messe Frankfurt Exhibition GmbH

Technology For Good: Cambridge-Based Alchemie Technology’s Royal Recognition For Sustainability In Fashion Industry

CAMBRIDGE, England — June 21, 2022 — Alchemie Technology has been recognised among the Queen’s Platinum Jubilee commemorations, for its work to revolutionise sustainability in the fashion industry.

Alchemie, which has created unique technology for the textile industry, reduces the amount of water used to dye fabric by more than 95 per cent, and energy by more than 85 per cent, was invited to appear in the Official Platinum Jubilee Pageant Commemorative Album – celebrating the life and reign of the Queen.

The album also explores developments in the UK and around the world over the past 70 years and showcases a range of aligned organisations, who were selected to appear for their transformational contributions across the culture, society, technology and business spheres, reflecting the Queen’s decades of service.

As a leading ‘technology for good’ pioneer, Alchemie is profiled in the album – highlighting the shocking fact that textile production is one of the world’s biggest pollutants and Alchemie’s mission to clean up the industry.

Dr Alan Hudd, Alchemie’s founder, who was interviewed within the album, said:

“I set up Alchemie with a genuine passion to improve sustainability within the fashion industry, so it is an honour for our work to be recognised.

“The issues within the industry are a global problem, so we want to change this and make the UK the showcase for the world – demonstrating how to stop pollution caused by dyeing textiles. This is on par with the issues the Royal Family has championed, with commitments to sustainability and the environment as well as wider support for British enterprises.

“We have already sold seven of our revolutionary “Endeavour” and “Novara” machines this year, and are on track to have sold 15 by the end of 2022, showing great investment for change within the industry.”

Textile dyeing and finishing processes are some of the most polluting manufacturing processes on the planet and are responsible for over 3per cent of global CO2 emissions and over 20 per cent of global water pollution.

Alchemie’s mission is to transform the textile industry with digital manufacturing solutions that eliminate the environmental impact of polluting processes and stop 500 million tonnes of CO2 emissions being produced by the fashion industry by 2030.

For further information about Alchemie Technology, visit www.alchemietechnology.com

Posted: June 21, 2022

Source: Alchemie Technology

Discover Bio Circular Fibre Shaping Sustainable Living With Beaulieu Fibres International At Techtextil 22

WIELSBEKE, Belgium— June 20, 2022 — Beaulieu Fibres International, the largest and most differentiated European staple fibre producer, turns the spotlight on future-focused solutions for nonwovens & engineered fabrics at Techtextil 22, this June 21st – 24th (Booth C43). A key priority is innovation in polyolefin fibres and bicomponent polyester/polyolefin fibres, to advance sustainable design, end-of-life recyclability, and resource and carbon footprint reduction for industrial and hygiene applications.

“We offer fibres that build futures: we are proud to support customers with our complete product portfolio and versatility in finding solutions to shape the future developments of our world,” comments Maria Teresa Tomaselli, General Manager, Beaulieu Fibres International.

Visit Booth C43 to discover our new sustainability roadmap – Route 2030 which outlines how we are targeting the reduction of our environmental footprint to zero, taking care of our people and those around us, and doing business in a transparent, ethical way. Sustainability is key to Beaulieu Fibre International’s long-term strategy, and the company is heavily focused on defining its green portfolio to support evolution in diverse market applications and to work towards a circular economy with the whole supply chain.

Target reduction in fossil carbon

Beaulieu Fibres International will offer ISCC Plus (International Sustainability and Carbon Certification Plus) certified bio circular MONO-PP and BICO PP/PE fibres in 1,3-8,9 dtex, available with all the main available finish classes. These drop-in solutions, with no loss in quality, will support customers reduce reliance on virgin fossil carbon in their nonwoven and engineered fibre applications, contributing to the transition towards a circular economy.

“The ISCC Plus Certification Program enables traceable supply chains for mass-balanced solutions of sustainable raw materials. Our first certified production site is Terni, Italy, replacing fossil resources with bio-circular ones and the technology will be extended to the company’s other fibre division plants as a path forward to becoming carbon neutral by 2030,” added Tomaselli.

Achieve material savings

For customers in industrial segments like geotextiles, high-tenacity HT8 staple fibres enable customers to achieve nonwovens for construction projects with high mechanical performance but with reduced weight. The durability of the fibres means that customers can use less raw material for a longer service lifetime, supporting more sustainable design in addition to resource reduction.

For hygiene nonwovens, the Meralux fibres provide significant sustainable design advantages. Meralux fibres deliver around 55% savings in raw materials, with equivalent carbon emission savings. These emission savings are thanks to weight reduction in nonwovens with the same coverage level.

With today’s rush towards greener mobility, the automotive industry is under continuous pressure to increase performance and reduce emissions. Beaulieu Fibres International’s PP fibres for thermoplastic lightweight composites offer the most optimal cost-to-performance ratio in needle punched, compression-moulded composite materials: they improve mechanical, thermal and functional properties of the composite while reducing weight, ultimately reducing fuel consumption on traditional vehicles or increasing autonomy for e-vehicles.

Target more eco-friendly product design

Design for recycling

Discover UltraBond innovative bonding staple fibres that replace the need for chemical binders. They open up a path to create 100% polypropylene (PP) needlepunched fabrics which meet the same performance requirements as traditional constructions, while reducing the end-of-life environmental impact. The 100% polyolefin-based needlepunched fabrics are fully recyclable, reducing waste generation and creating high value PP recycled products as new materials. Furthermore, the sustainable fabrics are produced with an improved Total Cost of Ownership and with a significant ecological footprint reduction.

Focus on improving health and comfort by improving efficiency in the filtration industry

Beaulieu Fibres International continues to support and develop the fast growing air and liquid filtration industry in rolling out its full range of MONO and BICO fine-medium count fibres, compliant with FDA and European food contact regulations. In parallel, Beaulieu is investing a lot of R&D efforts in promoting and improving PP fibres in the field of tribo-electric charged air filter media. Our R&D team is ready to support the industry in further pushing the limits of efficiency, improving quality and comfort of daily life.

Posted: June 21, 2022

Source: Beaulieu Fibres International

Archroma To Introduce Perapret® AIR, A Groundbreaking Air Purification Textile Technology

PRATTELN, Switzerland — June 20, 2022 — Archroma, a global leader in specialty chemicals towards sustainable solutions, launches Perapret® AIR liq, a new industry-leading, light-activated air purification technology for all kinds of fabrics.

The new innovation will be presented at the Techtextil exhibition starting on June 21, 2022 in Frankfurt, Germany (see details below).

The innovation has been developed in line with the principles of “The Archroma Way to a Sustainable World: Safe, efficient, enhanced, it’s our nature”.

The mineral-based Perapret® AIR liq eliminates air pollutants and airborne smells by imitating the natural process of photocatalysis under normal day and artificial light sources.

The chemistry usually used in such applications is nano-sized TiO2 (dioxide titanium), which attack every organic matter, including the textile fiber, and not only pollutants.

Perapret® AIR liq is produced using a unique and patented Core Shell technology that partially surrounds the TiO2 molecules, solving the issue of fiber damage, and at the same time still allowing the photocatalytic process to work efficiently.

Therefore, the innovative Core Shell technology behind Perapret® AIR liq makes it possible to use the capabilities of nano-sized TiO2 also on organic based substances such as cotton, polyester, polyamide, viscose and any additional fiber and its blends.

In addition, the treatment is highly durable, as the product doesn’t self-consume and retains its performance over time.

Perapret® AIR liq is ideally suited for indoor applications, such as curtains, textile wall coverings, as well as cars and other automotive interiors, allowing to reduce air pollutants and airborne smells and thus improving overall air quality*.

The technology is at the core of CLEAN AIR, a new system that combines Perapret® AIR liq with other recent innovations such as Smartrepel® Hydro TS liq for PFC-free** durable water repellence, and Sanitized® T27-22 liq antimicrobial agent.

Further information at www.archroma.com/systems/clean-air.

“Between home, work, school, shops, cafes, restaurants, cars and public transports, we spend about 90% of our time indoors. This means we are exposed to indoor air pollutants for long periods of time”, explains Georg Lang, Head of Competence Center Finishing at Archroma. “We are proud to have come up with Perapret® AIR liq, a mineral air purification chemistry designed for maximal performance – and minimal impact on people and the planet. Because it’s our nature.”

AGENDA

June 21-24 2022

Techtextil

Frankfurt, Germany

Archroma booth: H11.0 B10

Further information at www.archroma.com/events/techtextil-2022.

* Product performance can be dependent and/or improved upon by the surface area of textiles, placement of treated articles, and the air exchange/air flow of the indoor space to avoid any ambiguity going forward.

** Below limits of detection according to industry standard test methods.

Posted: June 21, 2022

Source: Archroma

SHIMA SEIKI To Exhibit At Pitti Filati 91

WAKAYAMA, Japan — June 21, 2022 — SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 91st edition of the Pitti Immagine Filati exhibition in Florence, Italy. Products exhibited will include the SWG-FIRST124 and N.SIR123SP computerized flat knitting machines as well as APEXFiz™ design software.

The renewed SWG-FIRST124 is a synthesis of all of SHIMA SEIKI’s experience and know-how in computerized shaped knitting, realizing a tremendous range of knitting from full-fashioning and rib shaping to integral knitting. This all-purpose capability is made possible by the revolutionary SlideNeedle™, which, together with loop pressers and transfer jacks, offers remarkable variety, expanding the boundaries of flat knitting with the capability to produce garments that were previously impossible to produce.

The N.SIR123SP computerized knitting machine with intarsia capability features a special loop presser bed for producing hybrid inlay fabrics with both knit and weave characteristics. Shown in 18G at the SHIMA SEIKI booth, N.SIR123SP will also feature the special i-Plating option, capable of alternating yarn colors in any pattern, producing jacquard-like designs using plain jersey stitch. Plating can be performed within the same course and for individual needles. In combination with the loop presser and spring-type moveable sinker system even greater diversity in knit design is possible.

APEXFiz™ is subscription-based design software that supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. APEXFizTM thereby helps to realize sustainability and digitally transform the fashion supply chain.

Continuing from past editions of Pitti Filati are knit samples produced in collaboration with Italian designer Vittorio Branchizio. Staff at the SHIMA SEIKI booth will be donning knit uniforms produced as a collaborative effort between SHIMA SEIKI ITALIA, knitting companies and yarn companies.

Posted: June 21, 2022

Source: SHIMA SEIKI MFG., LTD.

Lenzing Expands Carbon Neutral Fiber Portfolio For Workwear And Protective Wear Segments

LENZING, Austria — June 21, 2022 — Lenzing Group, a global producer of wood-based specialty fibers, showcased its new carbon neutral LENZING™ FR fiber offering for the Protective Wear segment at Techtextil Frankfurt today. Lenzing demonstrated its new offering through a collaboration with long-term partner Textil Santanderina, a Spanish textile company. Lenzing also showcased how carbon neutral TENCEL™ branded fibers launched in 2020 could be used in the Workwear segment through a collaboration with another valued partner, European fabric manufacturer Klopman. The two partnerships mark an important milestone as Lenzing takes an active role in providing eco-friendly alternatives for manufacturers in various segments, collaborating with leading industry partners to find new solutions and redefine sustainability standards.

Enabling sustainability and traceability of supply chains

Due to increasing environmental awareness across all industries, organizations across both private and public sectors are looking to become more sustainable, opening a new playing field for innovative eco-friendly products. As such, Lenzing has created the carbon neutral LENZING™ FR fibers that are made using a sustainable cellulosic solution for the Protective Wear segments. In addition to the benefit of reduced carbon footprint, these fibers also offer supply chain transparency as part of Lenzing’s fiber identification technology. This technology enables full traceability of the fiber and protects products from counterfeiting. 
“Sustainability is becoming a key driver in the Workwear and Protective Wear segments,” said Oliver Spöcker, Director of Protective Wear & Workwear, Lenzing AG. “The future success of Workwear and Protective Wear lies in a combination of performance, comfort and sustainability. At Lenzing, we are committed to providing solutions that enable our customers to meet the increasing standards for supply chain transparency and carbon emission reductions.”

Collaboration is key to create an impact

For more than 30 years, Lenzing has partnered closely with Textil Santanderina, a Spanish textile company that has an extensive product range, from cotton classics to the latest innovative offering. The company is now incorporating the newly launched carbon neutral LENZING™ FR fibers into its Protective Wear offerings.

“Sustainability is becoming a global priority. In some cases, it is even more than a priority, it is an obligation. We are constantly working on new ways of developing and producing textile products with sustainability at its core,” said Angel Parés, TECHS Manager for Textil Santanderina. “We are proud of being the first company worldwide to work with carbon neutral LENZING™ FR fibers and we would like to thank Lenzing for the opportunity.”

Lenzing first partnered with Klopman more than a decade ago to replace cotton with TENCEL™ Lyocell fibers. The company then moved forward to another step by using TENCEL™ fibers with REFIBRA™ technology two years ago. Klopman are now building on this partnership by becoming the first company in the Workwear segment to incorporate carbon neutral TENCEL™ fibers. The collaboration represents a growing demand for sustainability in Workwear, on top of performance and functionality.

“We are extremely proud of our partnership with Lenzing and the significant growth we’ve seen over the last ten years. By offering carbon neutral TENCEL™ fibers in all our collections, we are enabling companies to actively reduce their carbon footprint and align with the updated guidelines for sustainable textile products from governments in the EU,” said Amaury Sartorius, Managing Director at Klopman. “There is no other option for the future of our planet than investing all our efforts in saving resources, reusing materials, and optimizing production.”

As transparency requirements and carbon reduction targets on textile products become the norm globally, Lenzing will continue to develop innovative and sustainable solutions which address the needs of industry partners, customers and the environment.

Posted: June 21, 2022

Source: Lenzing Group

Huntsman Textile Effects Introduces New PFC-Free Durable Water Repellent In Performance Breakthrough

SINGAPORE — June 21, 2022 — Huntsman Textile Effects has released PHOBOTEX® R-ACE, a breakthrough PFC-free durable water repellent (DWR) that makes it possible for mills and brands to deliver high-performance outdoor and extreme sports apparel and everyday wear while meeting stringent environmental standards and optimizing production flow.

PHOBOTEX® R-ACE delivers excellent water repellence on all types of fibers. In addition to its outstanding performance on synthetic fibers and blends, PHOBOTEX® R-ACE offers excellent compatibility with resin finishing to ensure even application with unmatchable performance on cellulosic fibers. It offers outstanding rain and splash protection for garments that are water repellent and windproof, even under the toughest conditions. Additionally, it repels everyday stains, such as mud, coffee, ketchup and juice, so that garments stay cleaner for longer. Textiles treated with PHOBOTEX® R-ACE are breathable, retain their soft handle and continue to look good and perform well through repeated laundering and drying.

“There is growing worldwide demand for garments that deliver high-performance weather protection and stain-resistance with improved sustainability. Achieving these attributes in concert has been challenging, as traditional non-fluorinated DWR technologies can have undesired side effects that impact fabric quality. Drawing on Huntsman Textile Effects’ research expertise and global operational experience, PHOBOTEX® R-ACE is a true breakthrough that helps mills and brands deliver excellent water repellence with minimal impact on fabric performance,” said Lutfu Okman, Vice President of Global Revenue, Huntsman Textile Effects.

The robust chemistry of PHOBOTEX® R-ACE achieves high repellency with significantly less chemicals added on to the fabric as compared to the typical PFC-free DWRs in the market. This helps mills minimize unwanted consequences like chalk marks, seam slippage issues and harsh handle. The breakthrough DWR also offers best-in-class runability, for faster trouble-free production and good reproducibility. Its excellent compatibility with resin finishing ensures even application with unmatchable performance on cellulosic fibers.

Critically, PHOBOTEX® R-ACE meets current and upcoming industry standards. The new DWR is PFC-free and formaldehyde-free PHOBOTEX® R-ACE meets the bluesign® criteria (imminent approval pending) and will be published on the ZDHC Gateway with Conformance Level 3, and suitable for STANDARD 100 by OEKO-TEX® certified textile products. It also meets new bluesign® restrictions on 2-Butanone oxime in chemical products, which will come into effect in June 2022.

Textiles treated with PHOBOTEX®R-ACE qualify for the High IQ® Repel Performance Assurance scheme.

With PHOBOTEX® R-ACE, Huntsman Textile Effects is affirmed as the leader of the industry’s DWR transition. The innovation continues more than a decade of DWR breakthroughs from the Huntsman research labs team and partners, including PHOBOTEX® R, a pioneering PFC-free C0 technology introduced in 2010; ZELANTM R3, Chemours’ renewably sourced PFC-free DWR, launched in 2015; and the market-leading PFC-free PHOBOTEX® RSY range, introduced in 2017 for extreme DWR performance.

Posted: June 21, 2022

Source: Huntsman Textile Effects

Bluesign Announces Partnership With SCTI To Create The First Comprehensive Sustainable Chemistry Index For The Textile Industry

ST. GALLEN, Switzerland — June 20, 2022 — Bluesign has teamed up with Sustainable Chemistry for the Textile Industry (SCTI™) to develop a sustainable chemistry index that will provide a standard communication guide for chemical suppliers, manufacturers, brands, and NGOs.

The first-of-its-kind index is intended to inspire change in the industry by making it easier for stakeholders to assess the sustainability of textile chemical products against the highest standards while safeguarding the intellectual property (IP) of participating chemical companies. IP protection is critical to ensuring ongoing investment in sustainable solutions.

SCTI™ is an alliance of leading chemical companies that strives to empower the textile and leather industries to apply sustainable, state-of-the-art chemistry solutions that protect factory workers, local communities, consumers and the environment. Bluesign will implement and manage the sustainable chemistry index as an independent authority with a holistic approach to help companies throughout the textile supply chain improve their sustainability performance.

Chemical products, such as dyes and textile auxiliaries, are often characterized with the attribute of “free of a certain substance”. Rather than prioritizing ingredients only, the bluesign® SYSTEM already goes beyond this. The chemicals and the production site where they were created must meet certain criteria regarding environmental performance, occupational health and safety, and product stewardship performance to be bluesign® APPROVED.

The sustainable chemistry index will be reserved for substances that offer transparency on a number of additional indicators including the chemical’s circularity viability, greenhouse gas emissions during production, and the source of the raw materials. The sustainability chemistry index will also require that the downstream use of the chemical is optimized, meaning, for example, that it promotes resource saving in textile finishing. Additionally, excellent corporate governance paired with well-defined environmental and social (ESG) goals will be a pre-condition.

Dr. Wolfgang Anton Schumann, SCTI™ Chairman, said: “Through its independent position, Bluesign has earned the industry’s trust to provide sustainable chemical solutions and impact reductions across the supply chain for the past two decades.This partnership exemplifies our organizations’ joint expertise and how collaboration creates solutions that can drive meaningful change across an industry to reduce impact on people and our planet.”

Daniel Rüfenacht, Bluesign CEO, added: “SCTI™ offers deep sustainability knowledge in the chemical industry. The new sustainable chemistry index will help the industry progress beyond current regulations and realize the EU Chemicals Strategy for Sustainability by providing textile chemical users a clear rating on a substance’s environmental and social impact to advance decision-making”.

The mission for the joint partnership between Bluesign and SCTI™, and the sustainable chemistry index in particular, is to drive transformational change through sustainable chemical solutions. Providing textile and apparel industry players with a verified inventory of sustainable chemical products is a first step on this shared journey.

Posted: June 21, 2022

Source: bluesign technologies ag

Automotive, Medicine & Apparel: Techtextil And Texprocess Innovation Awards Transmit Textile Innovations And Buying Motivation To Numerous Branches Of The Industry

FRANKFURT AM MAIN, Germany — June 20, 2022 — After a Corona-related break of three years, the leading trade fairs Techtextil and Texprocess are once again presenting the renowned Innovation Awards. The award-winning new developments from areas such as New Products, Sustainability and Automation demonstrate: Textile innovations and technologies provide impulses for many branches of the industry and promise market and sales success far beyond their own sector. 13 winners from seven categories will be honored at a public awards ceremony at Techtextil and Texprocess on 21 June, 2022.

As is the case for many other industries, times are challenging for the textile industry: the consequences of Corona, the Ukraine war, strained supply chains, sustainability issues, rising energy prices and recruitment problems – the industry is under pressure from many sides. But more than almost any other industry, it is also very adept at meeting these challenges with new ideas, developments and business models. This year’s Innovation Awards at the leading trade fairs Techtextil and Texprocess are another example of this. With their new products, materials, solutions and processes, the 13 award winners are demonstrating in an exemplary manner that textile innovations are the ideal way to create market opportunities and boost future business revenues, out of the challenges of the present.

World’s first: first woven heart valve without postfabrication

In the “New Product” category, the Techtextil Innovation Award goes to the Institute of Textile Machinery and High Performance Material Technology (ITM) at the Technische Universität Dresden. Together with medical product manufacturers and heart surgeons from the Cardiovascular Center Würzburg and the Universitätsklinikum Würzburg, textile researchers from the ITM have succeeded in developing the world’s first woven heart valve that does not require a single seam or other joining technique. “Our new development should also help children with heart valve defects in the future by growing with the heart of the young patients – avoiding repeated surgical interventions,” says Dr.-Ing. Dilbar Aibibu, research group leader for biotextiles and medical textiles at ITM. Worldwide, cardiovascular diseases are among the most common causes of death; several million people die from them every year. When patients receive heart valve replacements, artificial mechanical or biobased solutions are usually used. If ITM has its way, the woven valve, which won the Techtextil Innovation Award, should become a beneficial alternative in the future.

Reuse of waste from a natural source

In the “New Material” category, RBX Créations (France) receives the Innovation Award for a novel cellulose fiber made from hemp waste. The material, named Iroony®, was developed with regard to the following question: Hemp is now grown either to make fiber or to produce hemp oil – but could not the two be combined? RBX Créations has now succeeded in developing a process for extracting cellulose from the waste of oilseed hemp. Spun into textile fibers, it can be used to produce sustainable textiles, packaging and other “green” products. The award is given to RBX Créations for its continuous and successful efforts to convert waste from a renewable source into a valuable cellulose fiber that meets the highest sustainability standards.

Fiber shielding technology for hospitals, electric cars and server farms

The Techtextil Innovation Award in the “New Technology” category goes to Aachen-based FibreCoat GmbH and Deutsche Basalt Faser GmbH from Sangerhausen (Saxony-Anhalt) for the joint development of an aluminum-coated basalt fiber. It combines the strength of basalt with the electrical conductivity of aluminum. According to FibreCoat, electromagnetic shielding as wallpaper in buildings in hospitals or server farms, among other places, should be up to 20 times cheaper than with conventional aluminum foil thanks to the new development. Another attractive and particularly fast-growing market is shielding solutions for electric cars. Robert Brüll, CEO of FibreCoat: “For a young company like ours, winning the Techtextil Innovation Award is an important milestone. We are honored to receive this prestigious award from the independent jury of experts. In particular, the confidence of our customers and visibility gained as a result are crucial for a start-up like FibreCoat on the road to market success.”

More sustainable hygiene products such as diapers

Kelheim Fibres GmbH from Kelheim in Bavaria and the Saxon Textile Research Institute (STFI) in Chemnitz receive the Techtextil Innovation Award in the “New Concept” category for the development of novel, thermally bonded nonwovens based on cellulose for the production of reusable products with high absorbency. Consumers should no longer have to choose between high-performance or environmentally friendly products. Nature and performance of hygiene products go hand in hand thanks to the innovation of Kelheim, STFI and the Berlin-based start-up SUMO. Dr. Marina Crnoja-Cosic, Director New Business Development at Kelheim Fibres: “It is a great honor and pleasure for us to receive the Techtextil Innovation Award together with our partners. We see the award not only as a distinction for the project presented, but also as recognition of our innovation strategy. After all, in dialogue with partners we can react more quickly to current trends, develop in a more targeted manner and accelerate the commercialization of innovative solutions.”

Waste from the automotive industry as a resource

Another Techtextil Innovation Award in the category “New Approaches on Sustainability & Circular Economy” honors a process that uses natural leather waste from the automotive industry to produce innovative textile coatings. It was developed by CITEVE, the Technology Center for Textile and Clothing in Portugal, and partners ERT Têxtil Portugal, CeNTI and CTIC (all Portugal). After CITEVE researchers discovered that cutting operations in the automotive industry generate a large amount of natural leather classified as waste, they sought a solution to reuse it. The expert jury recognizes the development as a successful industrial symbiosis: “Waste from one industrial sector is used here as a resource in another. The work of the CITEVE researchers thus supports an important trend toward a resource-efficient, environmentally friendly and sustainable textile industry.”

Compostable textile coating

The Techtextil Innovation Award in the category “New Approaches on Sustainability & Circular Economy” goes to the textile research institute Centexbel (Belgium) for a bio-based and compostable dispersion for textile coatings and printing inks. The new development does not require solvents and brings a completely new type of polymer for coatings and printing inks to the market. According to the expert jury, the innovation is an important step for the textile coating industry towards more products based on renewable resources.

Fashion from pineapple peel

The Italian company Vérabuccia is honored in the “Performance Fashion Award” category for an innovative production process for the fashion and design sector. The patented process is designed to transform fruit waste into fashion highlights. A first material is the so-called “Ananasse”. According to Vérabuccia, the special feature of this is that unlike other plant leathers, which tend to imitate real animal leather, it retains the original appearance of a pineapple skin; this emphasizes the origin of the raw material. With the Techtextil Innovation Award, the jury honored the unconventional thinking of the young Italian label, whose originality proves that innovative and appealing fashion can be developed from surprising materials.

100 percent compostable binder for nonwovens

In the “New Technology” category, the company OrganoClick (Sweden) receives the Techtextil Innovation Award for the development of a 100 percent bio-based binder for nonwovens applications that is made from waste components and is therefore said to be fully compostable. The innovation is designed to replace plastic-based binders. Because nonwovens are often made from non-degradable plastics, the Swedish company specializes in developing compostable material alternatives from wheat bran, fruit or crab shells, among others. This convinced the jury of the Techtextil Innovation Awards: “OrganoClick receives the award for its efforts to find bio-based raw material alternatives to replace oil-based materials.”

Formaldehyde-free & bio-based coating system

The third award in the category “New Approaches on Sustainability & Circular Economy” goes to Deutschen Institute für Textil- und Faserforschung Denkendorf (DITF) from Baden-Württemberg and the company TotalEnergies – Cray Valley (France). Together, they have developed a novel, formaldehyde-free coating system. It is based on non-toxic hydroxymethylfurfural (HMF) derived from biomass waste. These HMF-based dip formulations are capable of replacing formaldehyde-based adhesion promoters on a one-to-one basis. For background: in tires, conveyor belts or V-belts, rubber materials are reinforced by cord. The quality of such cord composite systems with high-strength fibers such as polyester, aramid or polyamide and rubber is determined by the adhesion properties of the fibers to the matrix. In the established manufacturing process, adhesion promoters made of resorcinol-formaldehyde-latex (RFL) are used. However, formaldehyde has been classified by the EU as a proven carcinogen and mutagen since 2014. The jury therefore welcomes the health and environmentally friendly new development. It contributes to a more sustainable textile industry and the reduction of harmful chemicals.

Texprocess Innovation Award

In the “New Technology” category of the Texprocess Innovation Award, as many as three winners will receive the prestigious award this year:

Cold gluing robot is set to revolutionize seam bonding

The welding and sewing machine manufacturer Vetron Typical Europe GmbH (Kaiserslautern) is being honored for a new type of cold gluing robot. For the first time, it is to perform the sealing of seams with adhesive tape on the reverse side completely automatically. Cold gluing, for example for decorative seams on dashboards or closing seams in outdoor clothing, is state of the art in many industries. But because the adhesive tape has to be cut off manually, the technology could not be combined with the high demands of process automation, for example in the automotive industry. Until now. For the first time, the new special robot applies the adhesive tape in an automated process and also cuts it off automatically using a tape cutter. According to Vetron, the innovation, which was presented publicly for the first time at Texprocess, is already attracting great interest from the automotive industry.

“Reinvention of the embroidery head”

The second award in the “New Technology” category goes to ZSK Stickmaschinen GmbH from Krefeld for a new type of embroidery head for single- and multi-head embroidery machines. According to ZSK, the “R-head” is designed to achieve embroidery speeds of up to 2000 stitches per minute. By comparison, traditional multi-head embroidery machines currently achieve embroidery speeds of up to a maximum of 1200 stitches per minute. With this innovation, ZSK aims to enable a new dimension of productivity with higher embroidery precision and reliability even at high embroidery speeds. According to ZSK, the R-head significantly reduces noise emissions compared to current embroidery heads. Customers should also be able to replace it themselves if necessary. The judgment of the expert jury: “This is the reinvention of the embroidery head.” Hans-Rochus Groß, Head of Application Technology at ZSK: “During the development of our latest embroidery head, we were driven by a quote from Hermann Hesse: ‘To achieve the possible, we must attempt the impossible.’ In this sense, the Texprocess Innovation Award confirms that we have achieved our ambitious goals. The award will be an additional drive for us to continue to achieve ‘the maximum possible’ for our customers in the future.”

Increasing productivity and reducing fatigue of sewing machine operators.

The third winner in this award category is Juki Central Europe (Poland), which has developed an AW-3S automatic bobbin thread winding and feeding device. This not only automatically calculates the amount of bobbin thread required when loading a sewing pattern, but can even change the sewing thread automatically, according to the manufacturer. AW-3S is thus designed not only to increase productivity, but at the same time to save operators from having to change the sewing thread manually. This reduces staff fatigue, allowing them to concentrate more on production and quality control. The jury welcomes the conversion of a manual process into an automated one as another example of Industry 4.0.

Advancing digitalization in the sewing industry

The industrial sewing machine manufacturer Dürkopp Adler receives the Texprocess Innovation Award in the category “New Digitalization” for its software module “QONDAC Guided Working”. The company from Bielefeld wants to take digitalization in the sewing industry to a new level. In interaction with programmable sewing machines, QONDAC Guided Working is intended to become the perfect link between planning, operating personnel and machine by supporting processes from production planning to the last work step at the final workstation. In addition, manual workstations or conventional sewing machines can also be easily integrated into the network. Niklas Böckmann, Head of Digital Products at Dürkopp Adler: “The Texprocess Innovation Award confirms us in our claim to drive the digitalization of the sewing industry. With developments such as QONDAC Guided Working, we want to make customers’ production more sustainable and efficient by offering them the possibility to react faster to changes in production processes.”

The jury of the Techtextil Innovation Award:

  • Prof. Dr. Fernando Carrillo, Universitat Politècnica de Catalunya (UPC), Spain
  • Eng. António Braz Costa, Technological Centre for the Textile and Clothing Industry of Portugal (CITEVE), Portugal
  • Johannes Diebel, Forschungskuratorium Textil e.V. (FKT), Germany
  • Dr. Heike Illing-Günther, Saxon Textile Research Institute e.V. (STFI), Germany
  • Dr. Jan Laperre, Centexbel, Belgium (chairman of the jury)
  • Prof. Dr. René Rossi, Swiss Federal Laboratories for Materials Science and Technology (EMPA), Switzerland
  • Dr. Thomas Stegmaier, Deutsche Institute für Textil- und Faserforschung (DITF), Germany
  • Prof. Dr. Henry Yi Li, The University of Manchester, England

The jury of the Texprocess Innovation Award:

  • Alexander Artschwager, Deutsche Institute für Textil- und Faserforschung Denkendorf, Center of Management Research (DITF-MR), Germany
  • Jürgen Brecht, HAUBER-GRUPPE FERD. HAUBER GMBH, Germany
  • Prof. Dr. Thomas Gries, Institut für Textiltechnik, RWTH Aachen, Germany
  • Prof. Dr. Yordan Kyosev, Institute of Textile Machinery and High Performance Material Technology, TU Dresden, Germany
  • Claudia van Bonn, Deutscher Fachverlag, Germany
  • Walter Wählt, Adidas AG, Germany (chairman of the jury)
  • Prof. Dr. Kerstin Zöll, Hochschule Niederrhein, Faculty Textile and Clothing Technology, Germany

The winners and award categories at a glance

Unternehmen Projektname Award-Kategorie

 

Techtextil/Texprocess
Centexbel Biobased and compostable dispersion for use in textile coatings and inks – H2020 Biontop grant agreement No 837761.

 

New Approaches on Sustainability & Circular Economy Techtextil
CITEVE Valorisation of natural leather waste from automotive industry for the development of  innovative textile coatings

 

New Approaches on Sustainability & Circular Economy Techtextil
DITF Denkendorf New non-toxic dips for technical cord materials New Approaches on Sustainability & Circular Economy Techtextil
FibreCoat GmbH Alucoat New Technology Techtextil
ITM TU Dresden woven heart valves

 

New Product Techtextil
Kelheim Fibres GmbH Cellulose-based Nonwovens for high absorbency reusable products

 

New Concept Techtextil
OrganoClick 100% biobased and home compostable binder for nonwoven applications from waste stream components

 

New Technology Techtextil
RBX Créations Iroony® : Innovative low-impact and performant cellulose supporting sustainable agriculture, for various applications in textile and packaging

 

New Material Techtextil
Vérabuccia Vérabuccia

 

 

Performance Fashion Award Techtextil
Dürkopp Adler GmbH QONDAC Guided Working Module

 

New Digitalization Texprocess
JUKI Central Europe Sp. z o.o. Automatic Bobbin Thread Wind-and -Feed Device AW-3S New Technology Texprocess
VETRON TYPICAL Europe GmbH VETRON Automation Cold Bonding

 

New Technology Texprocess
ZSK Stickmaschinen GmbH ZSK „R-Head“ for embroidery speeds up to 2.000 stitches/min with unique compensation

mechanism for first and second-order mass forces

 

New Technology Texprocess

From 21 to 24 June only at Techtextil and Texprocess

The Techtextil and Texprocess Innovation Awards will be presented on 21 June, 2022 in Hall 9.0. Textile innovations selected by international expert juries will be awarded prizes and presented publicly on all four days of the trade fair in Hall 9.1 (Techtextil) and 9.0 (Texprocess), in some cases for the first time. Here, from 21-24 June, visitors will have the unique opportunity to experience all the award-winning new developments in one place. For the 16th time, the Innovation Awards at the leading trade fairs Techtextil and Texprocess offer an excellent platform for cross-industry exchange between players from business, science and politics and for initiating forward-looking cooperations.

The event Techtextil & Texprocess will be held from 21 to 24 June 2022.

Posted: June 21, 2022

Source: Messe Frankfurt Exhibition GmbH

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