Textiles Are Holding Their Own


M
ills, going into the last quarter of the year, aren’t doing all that badly, at least
relative to overall U.S. business performance. Latest monthly data, for example, show textile mill
output running 2 percent ahead of a year ago — actually a bit better than the near-flat level of
Uncle Sam’s overall industrial production index over the same period.

Look at projections for all of 2002, which factor in earlier declines, and the picture is
much the same, with both textiles and general industrial production expected to show only
fractional dips.

Where do we go from here? Clearly, incoming textile orders still leave a lot to be desired.
But by and large, current trends do suggest that the industry has turned the corner. And while 2003
will hardly be a boom year, mills are in a much better position than a few years back to survive in
today’s hotly competitive climate.


More Evidence Of Better Days Ahead

The above appraisal is based on more than wishful thinking. As one mill executive put it, “While
recent improvement hasn’t been dramatic, demand has clearly bottomed out, with small gains likely
into early 2003.” Equally encouraging, the Institute of Supply Management finds textile output has
been rising for several straight months.

As for specific fabrics, denim continues to move well, despite strong competition. Helping
things along is the trend toward lighter finishes, tinting, crosshatching, slubbing and engineered
stripes. True, khaki business remains slow. But sellers here hope to rev up demand with new
stain-resistant fabrics.

In general, higher-priced fabrics are now hitting the market in increasing volume. This, too,
should help over the longer pull.


Pricing Has Stabilized Too

Somewhat higher quotes on a few more basic fabrics are also beginning to show up. But perhaps
even more significant than any modest increase is the recent change in overall price direction —
from down to up. If there’s any doubt on this score, take a look at Textile World’s mill price
index, which suggests textile price averages have been slowly edging up now for more than half a
year.

Bellwether greige goods have helped contribute to this recovery, with the year-to-year price
lag in this key area now all but gone. On the other hand, it’s still difficult to post hikes on
many finished fabrics. And in denim, tags on basic grades remain at very low levels, despite fairly
good demand levels.

As for other textile areas, prices are beginning to creep up in the man-made fiber sector.
Quotes for polyester, for example, are now as high as 60 cents per pound — well above the low 50s
range of earlier this year. Other areas of man-made strength include lyocell, lightweight modular
rayons and acetate. Most yarns also have begun to move onto higher ground.


A Closer Look At Cotton

Cotton, the key natural fiber, also has edged up from earlier 2002 lows. But here, there’s
little indication of any further meaningful advances over the next few quarters. That’s because
supplies remain more than adequate, reflecting a recent upward revision in the new U.S. crop by one
million bales — up to nearly 18.4 million bales. And forecasts for another fairly large world
cotton crop suggest a continuing global inventory overhang that will keep a lid on any near-term
price rise.

Beyond that, prices could well depend on the extent of future buying by the Chinese. Should
that nation step up its purchases, prices could begin to edge up again — probably as early as
mid-2003.


Some Important Questions Remain

This cautiously optimistic prognosis isn’t without its potential problems. For one, imports
continue to come in at a disturbing clip. Indeed, they’ve been accelerating of late. Year-to-date
gains on a square meters equivalent basis again are running in the double-digit range, compared to
last year’s relatively flat incoming shipment pattern. On the other hand, a somewhat weaker dollar
may help slow the tide — at least over the longer pull.

Another important questionmark: What happens in 2005 when quotas are eliminated? Nearer term,
there are still some nagging questions about the economy and how it will affect textile and apparel
demand.

True, the combination of a housing boom and low interest rates have helped offset a still
very shaky stock market. But these can’t turn the tide alone.

Bottom line: There’s still little evidence of any quick return to pre-recession GDP growth
rates.




October 2002





SDC Forms Trading Company

The Society of Dyers and Colourists (SDC), United Kingdom, has formed SDC Enterprises Ltd. to
assume global responsibility for the development, sales and support of the organizations
fastness-testing and related products. SDCs technical team will continue to serve customers through
the new trading company. All profits from the enterprise will go to SDC, to be used to support its
color research and educational activities. SDC will continue to be directly involved in the
research and development of technical standards for the coloration industry worldwide.

October 2002

Technical Edge


T
he growth and expansion of technical textiles has shown promise in broadening fabric
possibilities and materials development – this means new markets, new business and diversification
for the textile industry. That’s hardly earth-shattering – but the interest in this area is really
gathering steam.

In “From Radomes To Mega Structures,” technical editor Richard Mansfield details the
development and use of fabric structures as viable alternatives to brick-and-mortar constructions.
Linking materials development, architectural demands and the companies that have made it happen
provides a profile of real industrial evolution.

When this year’s Industrial Fabrics Association International (IFAI) Expo comes to Charlotte
in late October, 30 percent of the anticipated 500 exhibitors will be showing for the first time.
Expected to draw more than 8,000 visitors, the exposition features a broad range of interests, all
targeting technical textiles and associated industries. In the past year, this segment of the
textile industry seems to have consistently attracted attention.

“Weaving On The Cutting Edge” examines weaving technical textiles with insight from major
weaving machinery producers. The message is clear that technical textiles push development and that
some machinery companies have gone so far as to establish technology groups inside their companies
to serve this niche. Wider machines, air jets, water jets, rapiers and projectiles all serve the
formation of specialty products ranging from ballistic materials to agricultural applications.
Interest is also growing globally as manufacturers point to the international interests in the
sector.

Technical textiles are not the solution for every textile company, but this segment’s
extension of the textile marketplace can’t be ignored – especially now. Woven, knit and nonwoven
products that incorporate the latest in fiber technology are stretching textiles’ reach in the
day-to-day world – impacting automotive, consumer product and structural design capabilities. The
technology, productivity and creativity of the textile industry are largely misunderstood – take a
look at technical textiles and things really come into focus.

October 2002

October 2002

The
Textile Education Foundation (TEF), Atlanta, elected the following officers at its
59th Annual Meeting in Ponte Vedra, Fla.:
Richard P. Strawhorn, Mohawk Industries, president;
Lee S. Bryan, Mount Vernon Mills, vice president; and
John Cahill, Ten Cate Nicolon USA, treasurer. Elected to three-year terms on the
board were
Hank Millsaps, Collins & Aikman Floorcoverings;
Larry Porter, Mount Vernon Mills; and
Denise Statham, Southern Mills Inc. Elected to fill unexpired terms on the board
were
Harry Batty, Sylvania Yarn Systems; and
Jimmy L. Prater, Shaw Industries. The foundation re-elected
Roy Bowen executive vice president and
Suzanne Wilkes secretary.

Instrumar Ltd., Mount. Pleasant, S.C., has named
James F. Heslep III president of its Attalus™ Fiber System business.

heslep_2506
Heslep

VEIT GmbH & Co., Germany, has named
Paula O’Brien marketing and training specialist for the VEIT Group.

Paul R. Carter, president of Wal-Mart Realty Co. and executive vice president of
Wal-Mart Stores Inc., has joined Cincinnati-based
Cintas Corp.’s Board of Directors.

Nancy Golden and
Steven Hoffman have assumed additional responsibilities at
WestPoint Stevens Inc., West Point, Ga. Golden is now vice president, creative
services/licensing, while Hoffman is now vice president, marketing services/licenses.

Al Simpson has joined
Raitech Inc., Charlotte, as director of sales for the Americas.

simpson_2474
Simpson

Alloy Polymers Inc., Richmond, Va., has named
Paul Bryant vice president, sales and marketing.

Maidenform Inc., Bayonne, N.J., has named
Denis W. Campion senior vice president, sourcing and product development.

Kellwood Co., New York City, has appointed
Paul Robb president, Kellwood Menswear;
Kunal Shah, design director, Sangria™, E.N.C. Division;
Kevin McCourt, vice president, finance, Halmode Apparel Division; and
Debby Long, senior vice president, sales and merchandising, Kellwood Intimate
Apparel’s Crowntuft Division.

Rutland Plastic Technologies, Pineville, N.C., has named
Nancy Gray Latin American regional manager.

smith_2472
Smith

Nordson Corp., Duluth, Ga., has named
Ruth C. Smith vice president, operations, for its adhesive systems business
segment.

Springs Industries Inc., Fort Mill, S.C., has announced the following appointments
to its soft windows business:
Kathryn Welsh, vice president, merchandising;
Don Johnson, senior merchandising manager; and
Gary Kitchens, merchandising manager.
Scott Blankshine,
Jo Dell Grissom-Proctor,
Denise Mehring,
Chuck Ream,
Mike Stewart and
Joe Vale have joined Springs’ sales organization.
Allen Best,
Jim Dyson,
Terry Houston,
Kelly Stinchfield,
Billie Wells and
Dennis Williamson have been appointed to Springs’ operation areas.

Johnston Industries Inc., Columbus, Ga., has inducted the following employees into
its Award of Excellence Program:
Christopher G. Allen,
Judith A. Hartcorn,
Michael Hudson,
Tamir Levy,
Morgan Marlowe,
Charles E. McCutchen,
Ricky D. Moore,
Tommy Romaine,
James W. Thomas and
William A. Turner.

Rieter Group, Switzerland, has appointed
Erwin Stoller CEO of the Automotive Systems Division.
Peter Gnägi will succeed Stoller as head of the Textile Systems Division. Gnägi
also has been appointed a member of the Group Executive Committee.

Peter Landl has been appointed president and CEO of
Lenzing Fibers Corp., Lowland, Tenn.

The
VDMA Textile Machinery Association, Germany, has elected
Heinrich Trützschler, Trützschler GmbH & Co. KG, president.
Johann-Phillip Dilo, Oskar Dilo Maschinenfabrik KG, has been elected vice
president.

Lectra, Atlanta, has appointed
Amy Craig marketing communications manager and
Kim Majure marketing events manager.

Mount Vernon Mills Inc., Greenville, has promoted
William E. Duncan to vice president, purchasing.



October 2002

Waverly Mills Earns ISO 9002 Registration

Waverly Mills EarnsISO 9002 RegistrationLaurinburg, N.C.-based Waverly Mills Inc. has received ISO
9002 registration. The designation was released by Lloyds Registry, LQRA, and approved by ANSI-RAB
in August. Waverly, a subsidiary of RJKandCo., manufactures 100-percent spun polyester yarns for
industrial fabric use.The ISO 9002-1994 registration assuring a total quality program in
manufacturing, purchasing and systems culminates an 18-month effort by employees and managers at
Waverly.We see ISO as a valuable asset for our manufacturing operation, sales team and customers,
said Bob Kunik, president.Our customers and future customers will be assured that the polyester
yarns we produce will consistently meet or exceed their specifications and expectations, Kunik
added.
October 2002

Cargill Dow Wins Presidential Award

Cargill Dow WinsPresidential AwardCargill Dow LLC, Minnetonka, Minn., has received the Presidential
Green Chemistry Challenge, Alternative Reaction Conditions Award for 2002. The award, administered
by the U.S. Environmental Protection Agency (EPA) in conjunction with trade, scientific and
academic organizations, was given in recognition of the companys development of its NatureWorks PLA
corn-based polymer.Earlier this year, Cargill Dow opened a world-scale manufacturing plant near
Omaha, Neb. Bedding products containing NatureWorks fiberfill have been introduced to the U.S.
market by Pacific Coast Feather Co., Seattle.
October 2002

Quality Fabric Of The Month: Run With The Wind


p66_2475D
imension-Polyant (DP), a Germany-based manufacturer of sailcloth and outdoor fabrics, is
a comprehensive enterprise, doing everything in-house — from design and engineering; to yarn
prefinishing, weaving and lamination; to finishing. The principal people at the company’s U.S.
facility in Putnam, Conn., as well as having long-term experience in technical textile
manufacturing, are experienced sailors and outdoorsmen themselves.The company produces sailcloth for a full range of racing and cruising applications. Among these fabrics are several laminate lines, for which it has developed three patented technologies.

DP uses its Ti-Tex™ pre-coating process to encapsulate the filaments in the yarn and keep them from becoming brittle and reducing flex life, said John Gluek, vice president. The coating controls fiber tension, straightness, twist and placement, thereby minimizing fiber crimp and
reducing stretch.

Warp yarns are precisely placed and tensioned between adhesive-coated film sheets using Insert™ technology. X-Ply™ technology is used to place additional warp yarns at angles that are determined by the laminate’s particular racing or cruising application. The X-Ply insertion
provides added support to address off-thread-line loads, said Gluek, enhancing membrane stability and shape retention, and helping to prevent tears in the fabric.

One of the company’s newest laminates is X-Tech Alumashield, a durable, high-performance sailcloth for everyday racing that builds on the technology developed for sails used in the America’s Cup and other Grand Prix races. Gluek said X-Tech sails should last several years,
depending on racing frequency, the racing arena and the weight of the fabric.

Lightweight, low-stretch X-Tech laminates contain high-modulus Ti-Tex pre-coated aramid yarns such as Twaron® or Kevlar® in a prepreg base scrim with added fiber in the warp direction. A high fill count and a balanced construction enhance durability. The Alumashield dyed adhesive provides ultraviolet (UV) protection to the fibers.

DP reports the smaller film windows in X-Tech laminates minimize shrinkage and render the sails softer than those designed for the Grand Prix races, thereby forming better impact flutters and reducing overall film disintegration. The line is available in several weights to suit various
racing needs. An optional woven taffeta backing provides additional durability. Moreover, improved production process control has resulted in lower prices for X-Tech compared with the company’s other aramid lines.

DP’s other new laminates include, among others: GraphX™ GPL, a Grand Prix racing laminate containing coated carbon yarns; and Vectran® Cruise Laminate with UV-resistant adhesive layers and
heavy taffeta backing. Ti-Tex, Insert and X-Ply also are used in production of these lines.


For more information about X-Tech Alumashield and other Dimension-Polyant products, contact John Gluek (800) 441-2424.


October 2002

Congressman Introduces Bill To Combat Textile Import Fraud

Rep. Robin Hayes (R-NC) has introduced legislation in Congress designed to strengthen the
governments ability to combat illegal textile transshipments, smuggling and other types of fraud.
The bill would authorize increased staffing at the U.S. Customs Service that would enable that
agency to improve its inspection and record-keeping ability. It also would increase penalties for
fraud and reduce Customs ability to unilaterally reduce or waive penalties for illegal textile
trade. Inspectors would be directed to spend more effort looking at container traffic, particularly
goods going to Mexico and Canada under the governments “in transit program. There is not likely to
be any action on the bill since Congress is in recess until Nov. 12 when it will return for a “lame
duck” session. At that time, it will concentrate on appropriation bills and other high priority
legislation. However, the bill is another expression of congressional interest in getting Customs
to do a more effective job of policing illegal textile trade.
October 2002

Majilite Forms Commission Services Group

To better accommodate increasing demands for its services, Majilite Corp., Dracut, Mass., has
established a Commission Services Group. The group will be directed by John Kapeckas. Majilite is a
supplier of high-performance materials for use in commercial and consumer applications, including
medical, automotive, industrial and textile markets. Coating and membrane technology, and foil and
film engineering are just a few of Majilites areas of specialization. The company also offers a
variety of services, which include lamination, gravure finishing, precision printing and embossing.

October 2002

ESL Offers Tensile Tester Retrofit Kit

ESL Offers TensileTester Retrofit KitElectro Standards Laboratories (ESL), Cranston, R.I., is now
offering a tensile tester retrofit kit for manual or motorized test frames. The kit can be
customized to fit with individual requirements. Options include ESLSense I-Plus intelligent
indicator, industry standard load cell and extensometer, and a graphical user interface (GUI)
software package. The new DataView Lite-Plus software provides retrofitted testers with expanded
capabilities for file management, statistical reporting, data plotting, report generation and
password security.
October 2002

Sponsors