Ahead Of The Curve

The dynamics of innovation in today’s textile business environment have new dimensions and
dramatic urgency. The

Textile World
2003 Innovation Award winner is focused on meeting challenges beyond product and process
invention, though it has no short supply of either. Rather, it is on the development of the company
as a whole that sets it apart from traditional competitors and bolsters it from becoming obsolete
as supply chains continue to shorten.

What would you say to the simple strategy of delivering branded consumer products that meet
or exceed retailers’ demands for variety, exclusivity and price, and creating value and ease of
consumer access through bundling and collections of themed products – all while striking a
balance between domestic manufacturing and foreign sourcing? Mix in 116 years of company and family
history, impressive financial and business savvy, and pretty soon you have a portrait of the

Textile World
2003 Innovation Award honoree – Springs Industries Inc.

Embracing sourcing as part of a strategy to meet consumer demands has raised many an
eyebrow – and a little blood pressure as well – but Springs is not shy about this aspect
of its business. Sourcing has made a difference. Throughout its domestic manufacturing operations,
there is the prevailing sense that product coming out of each plant is made there because it makes
sense to make it there. Every plant has crushed traditional production cycle times, and embraced
shorter runs and multiple pattern changes. There is an eagerness to hone the value further, all the
while focusing on products that are advantageous to manufacture domestically.

The evolution of Springs is highlighted by the company’s ability to remain consistently ahead
of the curve. It shepherds a compelling brand strategy that takes the consumer beyond individual
products. It serves retailers as customers in multiple categories, from mass merchandiser to
specialty. The company positions its manufacturing base to link speed-to-market initiatives with
consumer-friendly style and design. Investment, in both capital equipment and acquisitions,
enhances its role and value in the supply chain it serves. Real initiatives enhance logistics,
giving the company a competitive advantage.


TW
congratulates Springs for making innovation key to its success in product, process,
marketing and logistics.

June 2003

SML Reports 2002 Best Sales Year Ever

Austria-based Starlinger
Maschinengesellschaft Lenzing (SML) mbH reported 2002 was a banner year for sales of its extrusion
lines for filament and its coextrusion lines for film, sheet and laminates. The company, founded in
1995, experienced its best year ever, with sales up 17 percent — to 47 million euros — over 2001
sales, which totaled 40 million euros.

smlplant

SML’s coextrusion cast film line with integrated MDO unit and in-line lamination is used to
produce textile backsheet for the hygiene industry.

Based on contracts signed to date
this year and on its own internal forecasts, SML expects to realize continued sales increases in
2003 despite rigorous competition in international markets, according to Bruno Haider, managing
partner. The company exports its products to more than 80 countries.

SML recently sold a coextrusion cast film line with in-line MDO unit to a Czech
Republic-based customer in the hygiene industry. The line is the 12th SML line sold into that
sector for production of breathable film. The company also has received an order for a high-speed
extrusion coating line.


May 2003

ITT Technologies Receives ANSI-RAB NAP Accreditation

ITT Technologies Inc. (IT3),
Greenville, a wholly owned subsidiary of the Charlottesville, Va.-based Institute of Textile
Technology, has received accreditation through the Registrars Accreditation Board and American
National Standards Institute National Accreditation Program (ANSI-RAB NAP) to offer ISO 14001
Environmental Management Systems certification. IT3 offers services to assist manufacturers in
improving their competitive position and profitability. The agency states it also will soon be
accredited to offer ISO 9001 Quality Management Systems certification.

May 2003

Cutting Compliance Costs

Supply Chain Management
TW Special ReportCutting Compliance Costs
NextLinx Trade Collaborator helps cut global supply chain costs.The hidden costs of
sourcing, in both procurement and logistics, as well as the unintended impact of noncompliance with
rules of origin, create a risk environment for sourcing decision makers. Clear information on every
aspect of trade transactions minimizes that risk.Many retailers currently underestimate the amount
of sourcing costs of a particular item that is imported from a foreign country, said Darren
Maynard, COO, NextLinx Corp., Rockville, Md. For example, under the Caribbean Basin Trade
Partnership Act (CBTPA), a duty of 32.2 percent is added on top of the cost of a mens polyester
T-shirt imported from the Dominican Republic if the retailer does not qualify for the countrys
rules of origin. In other words, on T-shirts the retailer could pay significant additional money if
[its] shipping documents are not accurate.However, with direct access to the changing regulations
and complex rules of origin, retailers can gain substantial cost savings and expand their global
reach without the risk.VF Corp. Selects NextLinx SolutionVF Corp. (VF), Greensboro, N.C.,
purportedly the worlds largest apparel company, with brands such as Lee®, Wrangler®, Riders®,
Vanity Fair® and The North Face®, recently selected NextLinxs Trade Collaborator solution to
provide sustainable bottom-line savings by reducing sourcing and global supply chain costs,
minimizing trade compliance risks and allowing for more informed decision making.

Apparel manufacturer VF Corp. selected NextLinx Corp.s Trade Collaborator solution to help
the company deal with global trading issues. VFs clothing, such as the Lee® mock turtleneck
(right), is also sold under many other well-recognized brands.NextLinx Trade Collaborator, an
integrated suite of Trade Import, Trade Export and Trade Agreements solutions for global trade,
will be used by VF to collaborate with trading partners, monitor compliance-related sourcing costs,
prepare for preferential duty rates on imports and exports, and optimize its global trade
fulfillment process.We take pride in bringing to market superior products and rely on our
operational excellence and the best technology to quickly respond to our consumers needs around the
world, said Ellen Martin, vice president of supply chain systems, VF. NextLinxs Trade Collaborator
provides us the opportunity to utilize critical and timely global trade information and a
collaborative solution necessary to manage our trade fulfillment process effectively and
efficiently.According to NextLinx, using the Trade Collaborator suite to streamline the flow of all
import and export transactions into one single application can lead to a reduction in VFs inventory
carrying costs, compliance risk and workflow per entry. The Trade Export solution will integrate
with VFs existing applications to screen for restricted parties, determine licenses, create
documentation and submit Shippers Export Declarations (SEDs) to US Customs. Trade Agreements
solution will give VF access to the African Growth and Opportunity Act (AGOA), CBTPA and North
American Free Trade Agreement (NAFTA) rules of origin, enabling VF to plan for preferential duty
rates.NextLinx Trade Collaborator is powered by Global Knowledge, one of the industrys most
comprehensive databases of global trade content and international business rules.Its software and
Web services solutions combine global trade business rules and country-specific trade data,
consisting of denied party lists, landed cost components, import and export controls, and customs
duties and documentation, to help companies reduce the risks and costs associated with importing
and exporting goods across international borders.As a truly global organization, VF understands the
economic challenges that occur with manufacturing in our changing global climate. [Its] selection
of NextLinx validates our commitment to providing superior technology solutions and comprehensive
trade content and underscores the benefits of implementing a global trade solution, said Rajiv
Uppal, founder, president and CEO of NextLinx. Furthermore, VF has recognized the value and
importance of utilizing trade agreement programs. We believe that the future of successful
global business relies on participation in these preferential programs, thus we have expanded our
product functionality and look forward to extending this benefit to all of our customers.More Than
TextilesNextLinxs customers include Boeing, Federal Express (FedEx), Cendian Corp., Sothebys, Cisco
Systems, 3Com, Fairchild Semiconductor, Rockwell Automation and Panasonic.In April 2002, the
WorldWide Retail Exchange (WWRE®), a business-to-business exchange for retailers and suppliers,
announced the launch of its WorldWide Trade Logistics (WTL) suite and strategic alliance with
NextLinx. The WTL suite which addresses trade compliance, logistics cost estimation and analysis is
designed to streamline and automate global supply chain trade logistics operations in one
centralized location.

NextLinx provides information such as import/export rule and regulations data, compiled by a
team of content experts.Logistics, import/export complications and complex legal requirements can
cause companies significant time delays and financial strain. Adoption of the WTL solution will
enable WWRE members to avoid these basic impediments and significantly cut costs, said Jim Schwab,
WTL product director, WWRE. Importantly, members who take full advantage of these solutions can
market their supply chain efficiencies as competitive advantages. NextLinx and WWRE formed the
alliance to take the Global Trade Compliance and Landed Cost Calculator solutions to market by
providing both the application and the global content needed to facilitate global trade compliance
and landed cost calculations. The solutions are powered by NextLinxs Trade Services application and
content from Global Knowledge, which contains 97 chapters of the Harmonized Tariff Schedule for
shipping any product to more than 110 countries covering more than 99 percent of world
trade.Through the use of WWRE solution offerings, members have collectively saved approximately
$408 million on transaction volumes of more than $2.7 billion. Savings per member currently average
$4.5 million, according to the exchange. WWRE continues to expand its solution offerings, add
functionality to existing solutions and further strengthen its value to members.FedEx Trade
NetworksFedExs use of NextLinx solutions for screening and landed cost has led NextLinx to state
that by mid-2004, it will support the largest exporter in the United States in terms of shipment
volumes and value.The mission of FedEx Trade Networks (FTN) is to provide automated Web-based
solutions and tools that help customers navigate through the complex maze of global customs and
regulatory schemes, said G. Edmond Clark, president and CEO, FTN. Businesses are increasingly
looking for new ways to expedite and simplify the movement of goods across borders and throughout
the entire supply chain from sourcing to selling. By joining forces, FedEx Trade Networks and
NextLinx will be able to offer the most robust solutions in the industry.NextLinx also points to
Cendian Corp. as a prime logistics example. Cendian a spin-off of Eastman Chemical Co. and a
logistics solutions provider that focuses exclusively on the chemical industry needed to ship
chemical products with certainty and safety in and out of 80-plus countries, while ensuring
compliance with all respective trade laws and securing the proper documentation for Customs and
other governmental agencies.NextLinx Trade Document solution manages document determination and
creation for chemical products being imported and exported via all modes of transportation. The
solution determines the appropriate documents required by different parties to export/import
internationally. The document engine is NextLinxs Web-based e-commerce solution, which already
supports more than 850 different trade document templates that can be instantly leveraged.The
electronic generation of all documents allows organizations to maintain full regulatory compliance
with the most up-to-date trade rules and regulations, and ensures customs clearance at port of
departure and port of entry. The solution comes with standard adapters for all major Enterprise
Resource Planning systems (ERPs), can be easily integrated into existing legacy systems and is a
cost-effective means to address compliance responsibilities.

Rajiv Uppal, founder, president and CEO, NextLinxThe Trade Documents solution helps companies
streamline and manage the entire documentation compliance process by electronically preparing and
distributing all necessary forms required for cross-border trade, said Uppal.3Com, a tier-one
provider of networking products, was looking for a centralized system that could manage compliance
responsibilities for its offices around the world. It initially purchased the NextLinx solution in
1999 and integrated it into its SAP ERP system. However, when 3Com customers downloaded software
from its website, a compliance hole was opened, and all parties were not screened against
restricted party lists. To solve this problem, NextLinx routed Web customers through the NextLinx
compliance software, and now both SAP and Web-sourced customers are supported on the same
software.These implementations demonstrate NextLinxs ability to deliver both Web-based and
traditional compliance solutions and integration expertise to support high-volume transactions for
global businesses, said Maynard.

May 2003

Glen Raven Reaches Safety Milestones

Glen Raven, N.C.-based Glen Raven Inc.s Knit Fabrics Group recently celebrated the achievement of
three safety accomplishments: 5 million hours without a lost-time accident; 10 years without a
lost-time accident; and Rising Star certification from the State of North Carolina Labor Divisions
Star Program.

 
May 2003

Intimate Apparel Salon Exceeds Expectation

The first Intimate Apparel Salon co-produced by Atlanta-based Messe Frankfurt Inc. and Brookfield,
Conn.-based Exposition Associates, held March 2-4 in New York City, boasted 1,378 visitors from 40
states and 24 countries, a 10-percent attendance gain over last years numbers.Strong sales were
reported by 135 exhibitors from eight countries that showed 220 lines of lingerie, sleepwear and
related accessories.Visitors to this industry event had a great opportunity to experience a wide
spectrum of new and exciting collections, said Roland Bleinroth, president, Messe Frankfurt. In
particular, the New Designer Showcase added excitement and complemented the diverse and innovative
products displayed by the major brand exhibitors.

May 2003

Topaq Measures Nip Roll Contact Pressure

Sensor Products Inc., East Hanover, N.J., developed its Topaq® Pressure Analysis System for use in
conjunction with Pressurex®/Fuji Prescale® stress-indicating films to measure and interpret
pressure between contacting or impacting surfaces. The Microsoft® Windows®-based system is suitable
for research and development, and quality control applications such as measuring nip pressure and
roll contact pressure in coating machines.Topaq scans and interprets the exposed Pressurex/Fuji
Prescale film, which changes color in proportion to the amount of applied pressure. The film aids
in calculating uniform loading in the cross direction of a press and ensures that nipped rolls
remain parallel during roll changing and routine downtime.

May 2003

Virkler Introduces Bleaching System

A new-generation bleaching system recently introduced by Virkler Co., Charlotte, is suitable for
low-concentration bleaching of knit goods in continuous and batch processes. Included in the new
system is Vircoscour CB-712, a low-foaming, wetting/dispersing agent that controls wax redeposition
or buildup and provides uniform, consistent bleaching.Continuous use of Vircolene PSD-998 peroxide
stablilizer and demineralizer, also part of the system, strips away scale deposits on the
equipment.The system needs little or no defoamer, and can be used to bleach whites in jet machines.
Use of Virklers new bleaching system results in whiter, cleaner fabric, cleaner equipment and
minimal environmental impact, according to the company.

May 2003

BYK-Gardner Develops Gloss Meters

BYK-Gardner USA, Columbia, Md., has released new editions of its standard gloss meter and its
multi-angle gloss meter. Like the original versions, the new micro-gloss and micro-trI-gloss are
portable and easy to use. Features include a clear menu structure and new scroll wheel for improved
ease of use, and auto-diagnosis to check calibration values and provide reliable readings that are
guaranteed by the company. In addition, both meters offer multiple readings per sample with full
statistics, pass/fail and differences with up to 50 target values; and easily maintained sample
storage.The micro-trI-gloss has three measuring angles and a gloss range of up to 2,000 gloss units
to measure finishes from matte to high gloss.The new meters can be used with or without a PC.
Software included with the devices enables data to be transferred to Microsoft Excel® for display
in a professional quality control report with graphs.

May 2003

Monforts Adds Range To Demonstration Showroom

Germany-based A. Monforts Textilmaschinen GmbH has added a Toptex compressive shrinking range to
its showroom in Monchengladbach. Customers can bring 100 meters of fabric to perform trials on the
Toptex range, which is suitable for knitted open-width fabrics and wovens having widths between 60
and 240 centimeters.

Thomas Pgen (left), applications manager, and Fred Vosdahl, showroom manager, Monforts
Machine ExpositionThe Toptex features a Qualitex 5000 PLC touch-screen control system; the
Compactomat II, which controls and measures course density automatically; and a
500-millimeter-diameter felt calender to aid in preventing different coloring on the front and back
of the fabric.

May 2003

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