Ludlow Textiles – 135 Years And Counting

Ludlow Textiles Co. Inc., founded in Ludlow, Mass., in 1868, has operated continuously for 135
years. In its early days, then-Ludlow Manufacturing Associates employed 5,000 people in 1.5 million
square feet of space and was known as the largest jute mill in the world. Prior to World War II, it
produced jute gunny sacks and grain bags; cotton baling, twine, webbing and yarn; and linen
threads. Ludlow came under its current ownership in 1983. Today, it operates out of one of the
original factory buildings as a state-of-the-art facility, manufacturing industrial cords, tapes,
threads, twines and yarns. The company was the first industrial thread manufacturer to achieve ISO
9001 registration for its entire process.

ludlow


Left to right: Martin A. Lower, chairman and CEO; Mark J.Wandzilak, president; Edward T.
Stevenson, vice president, administration and international; and Joseph J. John Jr., executive vice
president, Ludlow Textiles Co. Inc.

Its research department is involved in improving and developing products made
with a wide range of man-made fibers that are braided, cabled, plied, twisted, coated, dyed or
otherwise processed to provide various performance attributes; as well as linen cords, threads and
yarns; and jute cord and webbing.Our long-standing philosophy of total product support has made
Ludlow the preferred supplier of twines, threads, cords, tapes and yarns to nearly 1,000 customers
worldwide, said Joseph J. John Jr., executive vice president. Our engineers often partner with
customers in research and development, and they really appreciate our willingness to go the extra
mile.

January 2004

January 2004

Plastomer Technologies Introduces PTFE Fiber

Newtown, Pa.-based Plastomer Technologies has developed a full line of Plastolon brand
polytetrafluoroethylene (PTFE) fibers. The fibers are chemically inert, have a low coefficient of
friction, offer ultraviolet protection and are thermally resistant at temperatures up to 550°F.
Fibers are available in flat or twisted formats in sizes starting at 600 denier.

January 2004

Ems-Griltech Installs Hotmelt Lines In TS Centers

Laboratory hotmelt coating and lamination lines in the Technical Service (TS) Centers at
Ems-Griltech’s Switzerland-based headquarters and Ems-Griltech Americas, Sumter, S.C., allow
customers to conduct trials using Griltex hotmelt adhesives under actual working conditions in
order to choose the best solution for a particular application.

A Lacom hotmelt coating line installed in Switzerland can be configured with a multi roller
or engraved roller-coating head. A Klieverik belt calender with Ecosafe equipment is used to
produce laminates.

A Roto-Therm hotmelt coating and lamination line at the Sumter center is configured with a
gravure coating roll and includes IR preheating and calender rolls for in-line laminations.

December 2003

Picanol Korea Moves Branch Office

Picanol Korea Ltd., Belgium-based weaving machine manufacturer Picanol NV’s Korean subsidiary, has
moved its Taegu branch office, which provides mechanical and electronic repair services, spare
parts and training facilities. The new office is located at 1120-10, Joongri-Dong, Seo-Gu, Taegu,
South Korea; 82 53 521 1811; fax 82 53 521 1810.

December 2003

Herrmann Ultrasonics Partners With Fi-Tech

Fi-Tech Inc., Richmond, Va., has affiliated with Herrmann Ultrasonics, a Schaumburg, Ill.-based
manufacturer of ultrasonic welding systems used for nonwovens, plastics and packaging applications.

Herrmann Ultrasonics offers application laboratories for testing and weld horn manufacturing.
Its Non-Contact/Non-Wear technology enables bonding, embossing, laminating and slitting of nonwoven
materials used in hygiene products, as well as conversion of nonwoven roll goods. Micro Gap
automated control technology ensures consistency in bonding, allowing full process control and
production speeds in excess of 1,000 feet per minute.

Herrmann Ultrasonic calenders use a Dialog touch CS interface with a color touch-screen
display to show process parameters and enable product changes by activating different welding
recipes.

December 2003

WL Ross Offer Sets Bidding Floor For Cone Mills

WL Ross Offer SetsBidding Floor For Cone MillsThe Board of Directors of Cone Mills Corp.,
Greensboro, has formally approved the definitive agreement with WL RossandCo. for the purchase of
Cone Mills assets, in accordance with Section 363 of Chapter 11 of the US Bankruptcy Code. The
agreement, which is subject to higher or better offers, sets a purchase price in excess of $90
million, including $46 million in cash, as well as assumption of Cone Mills outstanding
debtor-in-possession loans and selected other liabilities. It also provides for a break-up fee of
$1.8 million, subject to bankruptcy court approval, if a higher bid for the company is accepted.The
US Bankruptcy Court has approved bid procedures agreed upon by Cone Mills and its creditors. The
procedures allow for bids to be made on selected company assets as long as the total value of such
bids exceeds that of WL Ross original offer. Deadline for receipt of bids is January 23, 2004, with
an auction scheduled for January 29, 2004.
December 2003

Lectra Launches MP Vector Cutting Systems Diamino V5 Marker-Making Software

Paris-based Lectra has launched three new versions of its Vector cutting system. VectorFashion MP,
VectorLingerie MP and VectorFurniture MP offer Lectras Mass Production (MP) cutting technology,
which made its debut in the VectorDenim system.Every industry has its own unique needs, said
Pierre-Michel Richer, Vector product manager. The new Vector MP line addresses these very different
industry challenges with specific, dedicated technology.Lectra reports the MP technology improves
cutting efficiency and productivity: Optimized markers reduce material waste; a bristle block
self-cleaning system enables extended high-volume production use; and an Eclipse option that allows
cutting during automatic material advance increases productivity by up to 10 percent. Lectra also
has released its latest-edition Diamino V5 marker-making software in three versions to address a
variety of customer needs. Diamino BasicMark is suitable for companies that make fewer markers.
Interactive Diamino MarkPack includes a Shaker function to automatically tighten placement of
pieces. Diamino MarkPro allows both interactive and automatic marker-making. An optional Expert
module automates batch processing of markers.Manufacturers are tackling new challenges: The number
of styles is growing continuously, while the quantities to be produced per product line are
decreasing, said Helmut Wagner, Diamino product manager. The company says Diamino V5 reduces
marker-making time and enables testing of marker combinations to find the best solution for each
style. It is integrated with Modaris pattern design software to reflect design changes immediately.

December 2003

Schlafhorst Installs 50 000th Saurer Czech NSB 32 Spinbox Delivers BD 330 Machines

Schlafhorst Installs 50,000th SaurerCzech NSB 32 Spinbox, Delivers BD 330 MachinesGermany-based W.
Schlafhorst AGandCo., a business unit of Switzerland-based Saurer Group, recently presented the
50,000th NSB 32 spinbox to a textile mill operated by Ramco Group, India.The NSB 32 is manufactured
by Saurer Czech a.s., Czech Republic, which operates as part of Schlafhorst, for the BD 320
semi-automatic rotor spinning machine. The spinbox uses the Electronic Vacuum Adjustment (EVA)
system to regulate the spinning vacuum produced by the suction system.Ramcos Textile Division
operates more than 1,800 Saurer Czech spinning positions. In addition to the BD 320 machines, Ramco
also has installed new BD 330 semi-automatic rotor spinning machines to spin 50-tex to 36-tex
cotton knitting and weaving yarns used in its knitting and weaving operations.

John Cundill (left), CEO, Schlafhorst, presents the 50,000th NSB 32 spinbox to P.R.
Ramasubrahmaneya Rajha, chairman, Ramco Group, Textile Division.The new Saurer Czech BD 330
generation is extremely productive and flexible, and requires significantly less energy than other
manual or semi-automatic rotor spinning machines, said P.R. Ramasubrahmaneya Rajha, chairman, Ramco
Group, Textile Division. A further merit of the new BD machine is the large assortment of spinning
components, which allows the machine to spin rotoyarns for a wide range of applications.
December 2003

DAK Fibers Develops Antibacterial Polyester Staple Fiber

DAK Fibers LLC, Charlotte, has developed an antimicrobial polyester staple fiber, SteriPur® AM.
Created in conjunction with Spartanburg-based MillikenandCompany, the fiber contains Milliken®
Chemicals AlphaSan® antimicrobial resin. AlphaSan is a zirconium phosphate-based ceramic ion
exchange resin that contains silver, which slows the growth of a broad spectrum of microorganisms
in textiles.AlphaSan is incorporated into the fibers during the polymer stage of manufacturing,
creating permanent antimicrobial properties.This innovation provides customers with another
opportunity to differentiate their products in the marketplace, said Jim Netzel, director of sales
and marketing, DAK Fibers. The end-uses for SteriPur are truly innumerable.SteriPur applications
include apparel, hosiery, home furnishings and nonwovens.

December 2003

A Mixed Fourth-Quarter Picture


T
here’s good news and bad news on the textile and apparel front. On an upbeat note, the
worst of the industry’s prolonged downturn seems to be over. Some of today’s red-ink numbers are
expected to shrink and perhaps even disappear around mid-2004 as the economy begins to pick up
steam. Helping this along will be Washington’s move to impose new Chinese quotas limiting that
nation’s growing exports of knitted fabrics and a handful of other products.

But all this can’t erase the fact that most fourth-quarter industry indicators remain mired
in negative territory. Add this to the results of earlier quarters, and 2003 will likely turn out
to be another very disappointing year. Indeed, lump the last three years together, and figures are
quite scary. Over this extended period, production declined by more than 20 percent, with mill
shipments down by 25 percent. Not surprisingly, industry employment has nosedived. Prices, too,
haven’t been going anywhere — with some areas like greige goods off more than 10 percent from their
late-1990s peaks.

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Cotton Tabs Climb

The recent increase in raw cotton procurement costs will also bear close watching. At latest
report, quotes were up around 70 cents per pound — 20 cents-per-pound above year-ago levels.

Blame this all on a global consumption production shortfall. A recent Department of
Agriculture estimate sees world usage exceeding new supply for the fourth time in five years. This
has significantly reduced stock levels from more than 37 million bales last year to 32.2 million
currently. That’s the lowest reading in 9 years, and some 16 million bales under the 48.1
million-bale record set back in 1998-99.

Much of this year’s tightness can be traced to China, where the supply demand gap has widened
spectacularly. Chinese consumption in 2003 is forecast to run to more than 30 million bales — not
even within shooting distance of that country’s production figure, now put as low as 22.5 million
bales. Bottom line: No near-term price relief is likely — with perhaps even some further creep-up
as the global economy improves.


But Profits Remain In The Black

On a rosier note, earnings have for the most part remained in the black — though at drastically
reduced levels.

In the second quarter of 2003, the industry managed to eke out a $56 million after-tax profit
— suggesting that for the year as a whole, the number could approach $200 million.

After-tax margins are also positive — but just barely — sporting a small 0.4-percent return.
Credit all this avoidance of actual losses to mills’ continuing cost-cutting drives — those
focusing on both improving management techniques and farming out production to cheaper overseas
locations.

Another factor helping to keep the industry afloat could be still-increasing worker
productivity. True, industry production is way down. But mill employment is off even more sharply,
suggesting ongoing increases in individual worker output.


Help From An Expanding Economy

The increasingly upbeat US business picture also has to be regarded as a positive indicator.
Predictions for near 4-percent annual gross domestic product growth rates over the next few
quarters are almost certain to have a positive impact on domestic textile and apparel activity,
even after allowing for further import advances.

Indeed, there already are signs of picking up. The latest monthly report of purchasing
executives shows an increase in textile orders. Factors behind the projected economic uptrend would
have to include: rising consumer confidence as employment picks up; the wealth effect stemming from
a stronger stock market; little or no appreciable rise in interest rates; the continuing absence of
inflationary pressures; and a second round of tax benefits as 2004 refund checks reflect lower
rates retroactive to early 2003.

Another plus for future consumer spending: the large cash flows coming from housing in the
form of more refinancings, house sales and equity loans. Totals here next year could come to $300
billion — on top of 2003’s estimated $600 billion.


December 2003



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