Fiber Production Sets Record In 2004

A preliminary report released by Saurer Management AG, Switzerland, indicates 2004 fiber
production totaled a record 67+ million metric tons a 6.7-percent increase over 2003 output. Of
this total, man-made fiber production represents 56 percent, or 37.9 million metric tons. Cotton,
wool and silk together represent 36 percent, or 24.1 million metric tons.

Polyester (PES) output led the growth in man-made fibers, increasing by 9.7 percent to 24.5
million metric tons. Cellulosics output rose by 8.1 percent to 3.2 million metric tons. Polyamide
(PA) yarn production was up by 5.3 percent; staple fiber output was unchanged at 0.5 million metric
tons. Polypropylene (PP) output rose by 2.7 percent to 3.1 million metric tons. Acrylic (PAN) fiber
output was up 1 percent to 2.7 million metric tons.

Much of the increased production is attributed to China which grew its PES staple fiber output
by 21 percent and filament output by 22 percent, contributed to an 11-percent rise in Asian PA
production, and increased its PAN production by 5 percent. The United States registered increases
of 0.9 percent in staple polyester fiber, and in industrial and carpet PA yarn output 9 percent and
5 percent, respectively; while showing decreases in textile PA yarn output. Western European PA
production also showed gains in industrial and carpet yarns 5 percent and 10+ percent, respectively
and declines in textile yarns. The region also grew its PP production by 8 percent, while seeing
declines of 6 percent in PES filament and 1 percent in PAN output.

Turkish output increased by 10 percent in the PES filament and PAN sectors. Brazil and Mexico
also registered increases in PES filament production, while Korea lost ground in that sector. In
PES staple, India saw a 10-percent gain and Mexico experienced a significant decline.

March 2005

SMIT Solutions


S
MIT weaving machinery is used to produce a variety of technical fabrics, among other
products.

SMIT S.p.A., Italy, has accumulated more than 50 years of experience in application-oriented
research and development in the weaving sector, which has enabled the company to offer a range of
optimal technologies and solutions, as well as the expertise to support new developments. Several
thousand SMIT weaving machines currently are installed around the globe.

Since its inception, the company has seen many benchmarks in the weaving industry: In 1960,
SMIT designed and built the td shuttleless loom, the world’s first gripper weaving machine. The
technology behind that loom has evolved into modern textile innovations for the weaving industry.


High-Performance Weaving Machines


SMIT created the GS900 and JS900 weaving machines with a focus on optimal yarn load control,
superior fabric quality and high productivity. The machines are designed to obtain maximum
productivity in technical textiles in a range of product sectors. The compact construction of the
machines features a distortion-free frame that guarantees vibration-free running, even at high
speeds. All functional units are easily accessible and settable because of the machine’s ergonomic
design and user-friendliness. The modularity concept developed for these machines and their weft
transport technology permit working widths of 140 to 360 centimeters (cm). The GS900 and JS900 also
offer superior insertion rates, according to SMIT.

The G6300 and GS900 rapier weaving machines and the JS900 air-jet weaving machine can
produce glass, high-precision printing and bolting, aramid, airbag, and industrial and heavy
fabrics, among others.


Glass Fabrics


For glass fabrics, the G6300 and GS900 provide dynamic control of the flexible rapier inside
the shed. There are no guiding teeth, and thus no friction with the warp yarn. Reduced warp shed
opening also leads to reduced yarn stress. The warp path is designed to avoid any point of
friction. Special materials and coating on all warp friction points help to prevent yarn sticking.
Special grippers on the machines are designed to resist fiberglass wearing and to avoid contact
with the warp. An optimal insertion of unsized weft allows a yarn count that can reach more than
900 decitex. The machines also are equipped with a rotating weft cutter.

The high stiffness of the G6300 machine structure, as well as reed motion and warp motion
systems, ensure extreme weft density regularity, according to the company. A special solution for
leno binding has been designed to avoid distortion of the edges. The machine’s weft scissors have
been designed to reduce wearing of the blades. SMIT’s vacuum system aids in the elimination of
false selvages.The JS900 also may be used in the production of glass fabrics. It also features a
stiff machine structure and warp control system. The machine’s weft insertion systems ensure high
productivity and minimal air consumption for standard weft counts.

In addition to glass fabrics, the JS900 may be used to produce end-products for such sectors
as electronics, aerospace, composites, fire insulation, compounds and reinforcement.

Several hundred SMIT weaving machines are currently used in Europe, the United States and
Asia for the production of glass fabrics. Such companies as France-based Saint Gobain;
Polotsk-Steklovokno, Belarus; and the Germany-based Preiss-Daimler Group have installed SMIT
machines for this purpose.The company expects this field of application to continue to grow in
connection with the growth of composite technology.


Industrial And Heavy Fabrics


The high level of stiffness of the G6300 and GS900 also aids in the production of industrial
and heavy fabrics. The machines also are equipped with a number of features that aid in this type
of end-product manufacturing: sley bars; warp motion systems; and special systems to control high
warp draft.

The rapier weaving machines also are equipped with high-capacity beams; solutions to
interface the loom with external creels; and special take-up systems that help avoid cloth
slippage, ensuring regularity of weft density. Dynamic control of the flexible rapier inside the
shed ensures there are no guiding teeth interfering with warp yarns. As mentioned beforehand,
minimal shed opening aids in reducing yarn stress.

Thousands of SMIT machines have been installed in North and South America, Europe and Asia
for the production of such industrial and heavy fabrics as canvas, conveyor belts, awnings, heavy
tent cloth and sail cloth.

Goodyear, Akron, Ohio; Bridgestone Americas Holding Inc., Nashville, Tenn.; and The
Netherlands-based Fenner Dunlop BV use them in the production of conveyor belts. Technolen, a
member of the Mehler Haku Group, Germany, uses them to produce canvas and tarpaulin. Verseidag
Techfab GmbH, also based in Germany, manufactures heavy fabrics, while Germany-based Verseidag
Indutex makes tarpaulin. The Germany-based Aunde companies use them to produce car upholstery.

The GS900 rapier weaving machine features a distortion-free frame that enables
vibration-free running, even at high speeds.


Printing And Bolting Fabrics


The aforementioned features of the G6300 and GS900 also make them suitable for the
production of high-precision printing and bolting fabrics. The high warp density of the machines
enables up to 320 ends per cm to be threaded.There are several installations of SMIT equipment,
mainly in Europe, that currently are producing these types of fabrics, including an installation at
the Switzerland-based Sefar Group.


Aramid Fabrics


The G6300 and GS900 also are suitable for the production of aramid fabrics. Several lines
have been delivered in Europe; customers include the Italy-based SAATI Group. SMIT expects the
production of aramid fabrics to continue to grow as the popularity of protective and performance
apparel grows.

The JS900 air-jet weaving machine may be used to produce glass and airbag fabrics.


Airbag Fabrics


For the production of airbag fabrics, the JS900 offers the same specialized solutions as the
G6300 and GS900 rapier models, including the same stiff machine structure and warp control systems.
Dedicated weft insertion systems ensure high productivity, optimal weft stretching and minimal air
consumption for standard weft counts. Several of these machines have been installed in Europe and
Asia. The company also has delivered a line to a facility in the United Kingdom that is owned and
operated by Wichita, Kan.-based INVISTA Inc. SMIT expects development in the airbag sector to
continue to progress in connection with the development of the automotive industry, specifically in
Asia.

March 2005

Schoeller Opens Tokyo Subsidiary

Switzerland-based Schoeller Textil AG, a manufacturer of innovative technical fabrics and
textile technologies, has opened a subsidiary in Tokyo.

Schoeller Japan Inc., which has its own showroom, will offer marketing training and service for
the company’s customers in Japan.

Hideaki Hirayma (left) and Hitoe Ogawa

Schoeller hopes to increase its market share in Japan, and build up the golf and leisure areas.
The company also will develop interior design and bedding markets, as well as individual industrial
applications for Schoeller technologies.

The new subsidiary began operations earlier this year under the leadership of CEO Hideaki
Hirayama. Hitoe Ogawa serves as marketing director.

March 2005

President Appoints Textile Officials To Trade Panel

Textile, apparel and retail executives have been named to President Bush’s Advisory Committee for
Trade Policy and Negotiations, a group comprised of a wide variety of industries that provides a
forum for discussion of international trade issues. Named to the panel were Allen Gant Jr.,
president and CEO of Glen Raven Inc. and chairman of the National Council of Textile Organizations
(NCTO); Larry A. Lebenow, president and CEO of Quaker Fabric Corp.; Edward Emma, president and COO
of Jockey Intrernational; and Tracy Mullin, president and CEO of the National Retail Federation.
Most of those named from the textile and apparel sectors are supportive of President Bush’s free
trade policies, which call for tariff reductions and more regional free trade agreements. The NCTO,
however, is strongly opposed to the Central American Free Trade Agreement, currently awaiting
congressional consideration, any trade pacts that will cost US textile jobs and any tariff cuts
until other nations reduce theirs to US levels.

March 2005

Quota-Free Imports From China Reach Record Levels

According to a report released last month by the US Department of Commerce (DOC), US imports of
quota-free Chinese apparel and home furnishing products have reached record levels. Apparel imports
from China comprised 70 percent of the 2004 US apparel market, and imports of finished textile
products from China represented 61 percent of that market. Globally, China exported 513 million
square meters, or 55 percent of quota-free apparel. US imports from other countries declined by 91
million square meters in these categories.

Europe also is feeling the effects of a quota-free market, according to Cass Johnson, president,
National Council of Textile Organizations (NCTO), Washington. He said European imports of Chinese
apparel were two to four times higher in January 2005 than previously.

“[T]his sector is now in critical danger,” Johnson said. “The US government must move now to get
the safeguard process started and give the industry the relief it was promised as part of the China
accession agreement.”

Chinese finished product prices in these quota-free areas have fallen sharply, with the average
price going from $3.79 per square meter in 2001 to $1.21 per square meter in 2004 – a 68-percent
decrease overall, further broken down to a drop of 55 percent for apparel and 83 percent for
finished textile products, according to the DOC.

A recent NCTO analysis shows Chinese apparel prices averaged 58 percent below those from other
countries in the global market including India, Pakistan and Bangladesh; and 76 percent below US
prices.

March 1, 2005

Gerber Releases CutWorks 5.1

Gerber Technology, Tolland, Conn., has released Version 5.1 of its CutWorks production software
for use with its DCS 1500, 2500 and 3500 single-ply cutters; multi-ply GERBER cutters; and Taurus
XM and XD leather cutters.

Gerber reports Version 5.1 provides more comprehensive production data and is easier to use than
previous versions. It is able to directly import AccuMark markers; and offers dynamic work order
queuing, a print kit groups feature for color printouts of kit groups, and improved error and
service logging. It is now included on all single-ply cutters, and is available as an upgrade to
existing customers.

“We understand the challenges manufacturers are facing in industrial markets like furniture,
transportation, technical textiles and leather manufacturing and have enhanced CutWorks to better
meet those challenges,” said Ron Ellis, product manager for plotters/peripherals/control systems.

March 2005

Maness Rejoins Batson, Handles SMIT Sales Service

Patrick Maness has rejoined Batson Group Inc., Greenville, as a customer service representative
responsible primarily for spare parts sales and service for Italy-based SMIT S.p.A. equipment, as
well as for warp-tying equipment.

Maness has extensive experience as a technician in the field, having served as a Sulzer
technician for 16 years at Fort Mill, S.C.-based Springs Industries Inc.’s Lyman Plant, and as a
Tsudakoma technician for two years at Springs’ Wamsutta Plant.

March 1, 2005

Honing Your Marketing Skills



L
ike other professionals, marketers have certain personality traits that help determine
their level of success. While traits themselves are not tactics, developing the personality of a
good marketer is a powerful tactic.


Patience

The guru of guerrilla marketing, Jay Conrad Levinson, talks about the eight personality traits
that are common in all successful marketing professionals, with the first and most important being
patience.

Successful companies know marketing is an investment and make it a permanent line item in the
budget. One of the biggest obstacles to successful marketing is the process of continually changing
the marketing strategy. Many well-developed marketing campaigns are abandoned before they have a
chance to produce results.

The first to tire of your marketing message typically are your employees, family and friends.
They will advise you to change your ads, direct mail campaign or overall message because they’re
bored with them. This is when the second personality trait of a successful marketer kicks in.


Confidence

Remember, your prospects are not bored with your marketing because they’ve likely still not
heard of you. They are not exposed to your marketing message every day. Develop the confidence to
tell those closest to you that you intend to stay the course despite their concerns.

Confidence can be a little tougher at the office. Oftentimes, companies develop an effective
marketing message that is used in advertising, but the public relations department heads off in
another direction, the sales department in another and the operations people in still another.

The only person who can keep everyone headed in the same direction is the CEO, and successful
marketers have the confidence and ability to assist the CEO in keeping everyone focused on the same
message for the necessary period of time. Companies that survive in a highly competitive
marketplace are patient and stay the course. They know a consistent, repetitive message is their
prime ally.


Imagination

The third personality trait necessary for good marketers is imagination. This doesn’t mean you
have to be the best headline writer or graphic artist. It has more to do with offering ideas that
are unique. For example, one savvy marketer saw a way to assist a local charity and approach
clients the company had not worked with in a few years.

The company bought several books of raffle tickets being sold by a local nonprofit
organization to raise funds for a new facility. They sent the books of tickets to former customers
and asked them to distribute them to their employees for a chance to win a big-screen television.
The result was an effective platform to talk with former customers who called to say thank you and
express their excitement about the chance to win. It gave the company an opportunity to talk about
new products and recapture old business.


Sensitivity

The fourth trait of successful marketers is sensitivity. Good marketers are keenly aware of the
economy, market conditions within their industry, the competition and their customers. They are
sensitive to the time of year, current events and especially what is on the minds of their
customers at any given moment.


Aggressiveness

The fifth trait is aggressiveness. Successful marketers are aggressive in their thinking and
their spending. They insist on doing more than the status quo. For example, when the US average is
4 percent of gross revenues spent on marketing, successful marketers invest 6, 8 or 10 percent.
They also know there are many free weapons in the marketing arsenal, and they vigorously pursue
them. They get involved in their community, join trade organizations to get to know their customers
in a different setting and network. They also read books on marketing, and scour the Internet and
magazines for new marketing ideas and techniques. Their thirst for knowledge is endless, and they
know they must stay abreast of the ever-changing world of communications.


Energy

The sixth trait of a successful marketing professional is energy. It was Benjamin Franklin who
said, “Energy and persistence alter all things.” It takes tremendous energy to turn new ideas and
techniques you constantly read about into action programs for your company.

People have one-way brains or two-way brains. Those that have one-way brains read books,
attend seminars, listen to tapes and take continuing education courses. They learn a great deal,
but it remains inside. People with two-way brains immediately turn their newly acquired knowledge
and wisdom into action, and action requires constant energy. Thinking but not doing prevents many
businesses from realizing profitability.


Generosity

The seventh trait is generosity. Traditional salespeople consider what they can get from their
prospects; successful marketers think of what they can give. They know that they succeed when their
prospects and clients succeed. They don’t mind sharing valuable information in the form of
brochures, websites or trade articles.

Most successful marketers subscribe to the Law of Karma, or “what goes around comes around.”
You get what you give, and you attract what you resist.


Action

The eighth trait of a successful marketer is action. In marketing, action is the purpose of the
exercise, not a spectator sport. Strategy meetings and marketing plans are a good and necessary
part of any marketing campaign, but a plan gathering dust on the shelf accomplishes nothing. The
act of doing something is the hallmark of successful marketers, but they do not confuse activity
with accomplishment. Their actions are well executed and in accordance with the established
branding strategy. They don’t stray from the message, and they don’t abandon the plan until its
scheduled conclusion.


Editor’s Note: Kathy Vass is the owner of Vass Markets Inc., a marketing and public relations
firm in Greenville.






March 2005







Embracing Change – Opportunity In Uncertain Times


W
hat’s the difference between the chicken and the egg? The chicken is a lot more work to
eat — feathers and such — but offers a lot more opportunity for a good meal.

Which came first? It really doesn’t matter, although first-mover advantage is a great thing
to have. But, how much risk the chicken faced crossing the road is a pretty big deal, and stops
many from choosing the chicken. So, whether you pick the chicken or the egg, you face some pretty
tough decisions.

This is a simplistic way to think about opportunities and rewards, market choices and risk.
However, meeting change head-on, making tough choices and assuming risk seems to be the only
constant among today’s most successful businesses.

Risk aversion is part of human nature. There is comfort in knowing your surroundings, knowing
what is safe, and knowing what works and what doesn’t. Unfortunately, businesses today trying to
play by yesterday’s rules are in a difficult position.

All is not lost — many companies have developed ways to cope with today’s environment, and
the most successful have figured out their identity is tied to serving their customers.

Shifting to a focus on what customers want instead of on what a company is comfortable making
is a good first step toward adapting to today’s marketplace. Second, fostering an accountable
entrepreneurial environment seems to be a must. Third, investing in the pursuit of markets,
wherever they are, is a strategy full of uncertainty, but often presents the opportunities with the
highest rewards. And, finally, marketing, marketing, marketing — it builds brands, protects all the
effort that has gone before and leads to new opportunities.

US textiles is facing these same challenges, and

Textile World
has been lucky to speak with companies that are truly embracing the uncertainty of change.
There is no doubt it is leaving many confused. What companies do, who supplies what, what the
company’s core focus is — all are changing rapidly. This is a situation that benefits from
communication and openness. It is important to get involved, get connected and be open to
opportunity.

As preparation begins for the 2005

Textile World
Innovation Award,

TW
editors are working with one of the industry’s best, and what shines through is that realism
trumps pessimism. Action trumps inaction, and a new sense of the marketplace — brought on by real
marketing efforts — are creating opportunities in the face of change.

The United States has some of the most innovative textile companies across industry sectors.
Meeting change head-on, making tough choices and embracing risk demands marketing in a global
environment that isn’t easy to understand. But marketing is necessary, not just to survive, but
also to succeed. Maybe it is time to think about choosing the chicken.

March 2005

March 2005




bboard1Exair
Corp.

, Cincinnati, has published Catalog 20, a full-color, 116-page catalog detailing its
blowoff and cooling products, among others.



International Newsletters Ltd.
England, has launched a website,
www.performance-materials.net. Visitors to the
site may search for information about advanced ceramics, composites, plastics and biomedical
materials; as well as access news and information services.


The Woolmark Co.
, England, has made available free of charge to spinners the Woolmark Color Trend Service
for Fall/ Winter 2006-07.

Charlotte-based

Honeywell Nylon LLC
in early spring will make available to floor covering dealers the 15-color Anso® Nylon
2005 Color Trend Palette. The company also has released its new, enhanced and redesigned Pump Up
Your Sales CD-ROM Web-enabled program. Anso Advantage Account dealers and their retail salespeople
may download the program free of charge at
www.anso4sales.com, or
www.ansoadvantage.com.

Effective March 1,

Dow Chemical Co.
, Midland, Mich., has raised the list and off-list prices in North America of certain
products in its oxygenated solvents portfolio.

Effective March 7,

Liberty Fibers Corp.,
Lowland, Tenn., has increased the price of rayon staple fiber by 5 cents per pound.

At the recent

Association of the Nonwoven Fabrics Industry (INDA)
, Vision 2005 Consumer Products Conference held in New Orleans, Cary, N.C.-based INDA
presented the 2005 Visionary Award to Nashville, Tenn.-based

BBA Fiberweb™
for its Resolution Print Media product.


Ion Industrial
Windsor Locks, Conn., has made available the Virtual ACT™ Intelligent Static Neutralizer.
The new 8003-Fieldbus controller may be added to the neutralizer to connect it to automation
equipment.


Triumph International
, Austria, is now accepting entries for its Triumph International Fashion Award 2005.
Deadline for entries is May 1. For more information, visit www.fashionoffice.org/triumph.


ADM Tronics Unlimited Inc.
, Northvale, N.J., has released Technical Bulletin ULT-12. The bulletin describes the
Unex™ LT aqueous wallcovering laminating adhesive that is used to bond polyvinyl chloride to
nonwoven structures via a wet laminating process.

bboard2Salina
Kan.-based

Premier Pneumatics Inc.
has released an updated flyer that provides details of the company’s Tunnel Diverter
Valves.

The

American Association of Textile Chemists And Colorists (AATCC),
Research Triangle Park, N.C., has released the 2005 AATCC Technical Manual on CD-ROM and
in print. AATCC also has made available free of charge its Concept 2 Consumer monthly e-newsletter,
and has created an electronic, downloadable version of the monthly AATCC Review, available to
members only. The association also now offers a new $50 membership package for people in developing
nations.

Effective March 1,

Dow Reichhold Specialty Latex
, Research Triangle Park, N.C., has increased the price of nitrile butadiene latex by 5
cents per dry pound.



The Freedonia Group Inc.
, Cleveland, has published “ Nanomaterials,” a study that provides an overview of trends
in nanomaterials in the United States. The company also has published “World Carpets &
Flooring,” a study of global trends in the carpet and flooring industries.


ASTM International
, West Conshohocken, Pa., is in the process of developing a Guide for Panelist Feedback.
More information about the guide and how to participate in its development may be found by entering
WK6965 into the website search box on the homepage at
www.astm.org.

Charlotte-based

TLV Corp.
has introduced the DR20 direct-acting reducing valve for air service. The valve has
attained a Class 4 seat leakage rating. It features a turndown ratio of 30:1 and stainless steel
construction, among other features.


March 2005

Sponsors