BYK-Chemie Extends Line With New Products

BYK-Chemie GmbH, Germany, has added 12 new products to its line of additives used in the inks,
coatings and plastics industries.The new offerings include: DISPERBYK®-145 wetting and dispersing
additive; BYK®-425 rheological additive with improved properties; new products in the companys
NANOBYK nanotechnology-based series; and additives for aqueous systems such as DISPERBYK-194
wetting and dispersing additive for aqueous 2K-PU and epoxy systems.

June 2005

The Many Shades Of Sunbrella


W
ith its launch in 1960, Sunbrella® branded fabrics established a presence few fabric
products have ever achieved. “It is a branded approach that is unique for the textile industry – as
people think of textiles,” said Steve Ellington, president, Glen Raven Custom Fabrics LLC.

In an industry with many fiber brands that pull through to consumer and home furnishings
brands largely fashion-branded through design houses, few performance fabric brands continue to
garner recognition such as that established and supported by Glen Raven Custom Fabrics, one of two
subsidiaries within Glen Raven Inc. Whether in awning, marine, automotive convertible top,
residential or casual furniture markets, Sunbrella continues to meet the challenge of a demanding
marketplace by blending performance, style and value while escaping commoditization.

sunbrellaopen
Although Sunbrella® fabric was launched 45 years ago, the product maintains exceptional
brand awareness, and continues to attract new customers and find new markets and
applications.


Custom Fabrics


“I came through the sales and marketing side of the business,”  Ellington said. “I think
you learn very quickly that, to the consumer, it is not about having the nicest, most
technologically advanced manufacturing facility. That can be one part of it, but if you don’t have
a product that the consumer wants, one that is providing value, one that in some way enhances their
life, what benefit is there to what you are doing?”

Glen Raven spends a great deal of time and applies many resources to understand consumer
value.

“For the person who owns a boat,” Ellington continued, “the fabric that is on the interior or
exterior cushions – that’s fashion, that’s the product that enhances his or her enjoyment. To see a
BMW convertible ride by on the road – that top is something we manufacture –  to have your
product as part of that package is value provided to the consumer.”

Fashion is just part of the story. The Custom Fabrics subsidiary is responsible for the
Sunbrella brand. Glen Raven’s France-based Dickson S.A. subsidiary is a dominant international
supplier. Dickson is known worldwide in the awning and marine markets. The business has established
brands such as Banguard, a durable outdoor banner fabric; and Nitelite, a fabric specifically
designed for back-lit awning and sign applications.

Custom Fabrics continues to innovate with Glen Raven Media Fabric, a unit that serves
specialized graphics printing businesses by providing fabrics that enhance printed graphics.
Sunbrella Graphics Systems, another Custom Fabrics unit, offers Sunbrella fabrics and a system
partnered with 3M Corp., St. Paul, Minn., to create the industry’s first warranty-backed graphics
system. The system allows contractors to create consistent, repeatable multicolor graphics that fix
3M graphic film and Sunbrella fabrics through a durable bonding system.

sunbrellateam
Custom Fabrics design team members (left to right): Anderson Hicks; Claire Madera; Sara
Hall; Greg Voorhis; Gina Wicker; Amy Rochester; and Nicole Ziecik. Not pictured:  Jenifer
Borg


The Customer’s Customer


In many of the industries served by Sunbrella branded products, the  Custom Fabrics
subsidiary’s marketing and merchandisers’ efforts create value for contractors, architects and
specifiers.

In a recent drive into high-end casual home applications, the company has had the benefit of
easy care, durability and sophisticated style and design demanded by the jobber market.

“It really creates a lifestyle,” Ellington said. “There is value in being associated with
Sunbrella.” Recent Calico Corners catalogues illustrate the breadth of branding Sunbrella has
achieved, sharing pages with well-known lifestyle brands such as Ralph Lauren Polo home interior
fabrics.

“The consumer is very sophisticated,” Ellington continued. “They are plugged into fabrics now
in terms of what performance or benefit the product provides, whether it is in sports apparel or
for boating, awnings or interiors.”

And more performance is on the horizon. “Ultraviolet protection enhancement is an area you
will see us push more in terms of value to the consumer,” he said.

June 2005

Carolina Cotton Works Investing For Opportunity

In an industry increasingly challenged by overseas competition, growing companies continually adapt to take advantage of available business opportunities. Smaller companies focused on innovation and shorter production runs — and not hindered by size and a low-cost producer mentality — oftentimes can respond to challenges more quickly than can a larger firm. One such small, adaptive, family-owned business is Gaffney, S.C.-based Carolina Cotton Works Inc. (CCW).

After 10 successful years in business, the company recently had cause to celebrate not only
its anniversary, but also a plant expansion, which has added both capacity and flexibility
(See sidebar below).

“I believe there is a place for a modest-sized company that understands the importance of the customer and won’t say ‘no,'” said Page Ashby, president. “We ask only for an opportunity to build a new business relationship, and we promise to respond in a fair and honorable way.”

ccwmen
Left to right: Stacey Bridges, sales/technical manager; Bryan Ashby, CFO; Hunter Ashby, plant superintendent; and Page Ashby, president, Carolina Cotton Works Inc.

CCW Opens For Business

In 1994, Ashby and longtime friend Joe Gaino — Milliken veteran and owner of Garment
Technology Inc. — talked at dinner about the possibility of starting a textile company. Ashby was a veteran of the industry, most recently as an executive with Sara Lee, and often had toyed with the idea of owning a company. But it wasn’t until that fateful evening that the possibility became a reality. Gaino and Ashby spent the next several weeks developing a business plan centered on garment dyeing as the main plant operation. Ashby quickly convinced his two sons to jump on board — Hunter Ashby as plant superintendent and Bryan Ashby as CFO. Gaino became a passive shareholder in the company — a role he still maintains today.

CCW opened its doors for business in March 1995, with an investment in all-new equipment for garment dyeing, and continuous bleaching and scouring. Business was great for the first six months, but it soon became clear that demand for garment-dyeing services was dwindling. In order to change the company’s direction, Page Ashby headed back to the bank to discuss additional financing.

“Obviously, the bank wasn’t too happy to learn that I needed further financing so quickly,” he said, “but I was able to borrow enough to purchase one piece-dyeing machine.” Since then, the company has continued to invest in one new piece-dyeing machine every year.

Sales now are triple those of CCW’s first year in business – a statistic attributed in part
to continual investment and a team of dedicated employees.

“Some people ask how we manage to stay in business under such tough conditions in the United States,” said Hunter Ashby. “You could say it’s luck or the best equipment, but we couldn’t operate without our dedicated employees and management staff.”

Technical Flexibility

Today, CCW offers a variety of tubular knitted fabric products and services. The company’s
reputation for high white consistency starts with the Jemco III CBR2000 continuous bleaching range. CCW worked with its chemical suppliers to develop a bleach system, which it uses in conjunction with the Jemco range to produce optimal whiteness on knitted fabrics. Whiteness on both the CIE and Hunter scales is monitored during the bleaching cycle to ensure quality and consistency.

Scholl RapidFlex Jets enable the company to offer efficient and consistent cotton and
cotton-blend piece dyeing to its customers. Delicate fabrics are dyed using new machines from Fong’s National Engineering Co.

Relaxed drying and shrinkage control is performed using a Santex Jumbo Santashrink dryer. The dryer provides unsurpassed results in shrinkage and punch weight control, according to Page Ashby. Typically, the dryer reduces shrinkage 5 to 15 percent — resulting in reduced stress on the cloth, which translates into less chatter and torque and other finishing-related problems.

CCW uses Tubetex Pak-Nit II and Delta-Plus compactors to provide width, weight and shrinkage control on circular jersey, fleece, rib, piqué and interlock knits. The company selected the RFG Napper to produce brushed and napped fabrics. The machine’s microprocessor can store machine settings for various fabric style numbers to ensure a consistent nap depth from product run to product run.

The company specializes in dyeing and finishing the following fabrics:

  • underwear and outerwear jersey;
  • 30-inch and body-size 1×1 and 2×1 ribs, needle-out ribs and flat-back ribs, knitted using 14- and 18-cut machines;
  • two-end and three-end fleece;
  • body-size piqué and interlock fabrics; and
  • raschel and tuck-stitch thermals.

Typical products include 100-percent cotton, cotton-blend or 100-percent polyester fabrics
made with combed or carded, open-end, air-jet or ring-spun yarns — but business is growing for man-made fabrics used in performance sportswear and underwear.

CCW prefers to provide contract dyeing and finishing services to customers; but it also
offers knit-and-finish packages, and even will sell finished knitted fabrics at the customer’s
request.

Recognizing the difficulty in operating knitting machines to accommodate the broad range of fabric styles requested by the customer, CCW elected not to become a knitter and instead developed strong relationships with contract knitters and yarn manufacturers. Customers range from apparel manufacturers running 60,000 lbs of fabric per week to smaller facilities running 2,000 lbs per month.

Business Development

“We can’t sit in Gaffney and wait for business to come to us,” said Page Ashby. “Our
sales/technical manager, Stacey Bridges, has been instrumental in establishing an identity for the company both in the United States and internationally.”

Bridges understood the importance of attending trade shows, and joining apparel-related
organizations and trade associations to develop new contacts and establish relationships with people throughout the supply chain.

“Compared to other small textile companies, we have very aggressive sales techniques,”
Bridges explained. “Associations such as the American Apparel Producers’ Network allow me to establish relationships with people in different regions, and have allowed CCW to increase its business levels with companies in the Caribbean Basin and Andean regions.”

“We also joined SEAMS [The National Association for the Sewn Products Industry] to help us find domestic customers and sales for state and federal bids.”


Looking Forward

“No doubt, keeping the business profitable is more and more difficult,” Page Ashby said. “But we intend to adapt as the marketplace demands.”

Recognizing the dedication of CCW’s employees, Ashby attributes the company’s success over the past 10 years to its flexibility and its willingness to welcome change and to adapt as business conditions dictate.

“I like to remind myself not to get too comfortable with the way things are because tomorrow they’re going to change,” he said.

“We’re not perfect, but I guarantee the company is never satisfied, and we’re constantly
examining ways to improve what we do.”



Investment, Expansion Pays Off

Always looking for new business possibilities, Page Ashby realized that while tubular fabrics
have been CCW’s bread and butter for 10 years, adding open-width finishing capabilities would allow the company to offer fabrics for fitted knitted garments and also allow it to enter new markets.

“I’m very excited about processing new fabrics,” Ashby said. “Knitted fabrics will continue
for now as our core business, but the new equipment allows us to explore new markets, such as woven home furnishings fabrics and medical fabrics.”

According to Stacey Bridges, sales/technical manager, the company already has found customers among knitted mattress ticking producers that are interested in the company’s new finishing capabilities.

CCW selected three machines for the expansion — a knitted goods slitter specially designed
and built by Switzerland-based Strahm Textile Systems AG, a tenter frame from Brazil-based Texima S.A. and an open-width compactor also from Strahm.

ccwmachine1
ccwmachine2
CCW recently added open-width finishing capability with the installation of a compactor from Strahm (top) and a tenter frame from Texima. 

“The Strahm compactor is one of only two in the world,” Ashby said. The machine offers the latest in compactor technology and operates at speeds of up to 45 meters per minute.The Texima tenter has two pads installed at the beginning of the line to provide wet-on-wet finishing. Using its six heating zones, the machine can be adjusted for the desired finished fabric weight. Maximum processing width is 110 inches, which is fairly unique to the industry, according to Ashby.

The expansion involved extending the roof and moving the wall to add 16,000 square feet to the facility to accommodate the new equipment. CCW processes 350,000 pounds (lbs) of fabric per week, and the expansion adds another 50,000 lbs of capacity. The company hopes the expansion will increase its sales figures by 25 to 30 percent going forward.

To celebrate the recent grand opening of its new open-width finishing expansion, CCW invited its customers, friends and employees to a ribbon-cutting ceremony. Activities included plant tours and a luncheon, during which CCW recognized all 10-year employees.

Kim Henceman, DyStar sales representative, said he was very excited to see a great family
business doing so well. “I’m a South Carolinian, and today is a great day for the state as well as the textile industry in the United States,” Henceman said at the opening.


June 2005

Retailers Voice Strong Support For Central American Pact

Claiming that the Dominican Republic-Central American Free Trade Agreement (DR-CAFTA) will help US
and regional textile and apparel manufacturers adjust to the new competitive environment of the
post-quota world, the head of the National Retail Federation (NRF) is urging the US Trade
Representative and Congress to move swiftly and approve the agreement. Under procedures for trade
agreements, the USTR must submit specific language implementing the agreement that must be voted up
or down and cannot be amended by Congress. The Senate Finance Committee is expected to meet June 14
to work out details of implementing legislation, and the House Ways and Means Committee is expected
to do the same shortly thereafter. Tracy Mullin, president of the National Retail Federation, said
the Central American agreement will help reduce prices for US consumers and create opportunities
for US retailers to open stores in the Dominican Republic and Central America. She said it also
will help build partnerships between US and regional textile and apparel manufacturers.She said the
pact would help eliminate some problems retailers see with the strict textile rules of origin now
in effect in much of the area. An NRF statement noted that under current trade law, apparel from
the region can qualify for duty-free treatment to the United States only if it is made of US fabric
woven from US yarn. DR-CAFTA would expand duty-free treatment to cover a wider range of products
and would allow those products to be made of fabric produced in the region along with fabric from
Canada and Mexico.



June 2005

June 2005

Gerber Technology, Tolland, Conn., has named

Holly Beum
director of software product management.

holly

Beum

Kellwood Co., St. Louis, has appointed

Scott D. Felder
president, Kellwood Menswear; and

Paul A. Robb
CEO, Sag Harbor.

Wolverine World Wide Inc., Rockford, Mich., has appointed

Shirley D. Peterson
to its Board of Directors.

Li & Fung USA, New York City, has named

Robert P. Fleischer
vice president, merchandising, Royal Velvet brand.

New York City-based
Warnaco Group Inc. has appointed

Dwight Meyer
president, Global Sourcing.

Piedmont Logistics, Gainesville, Ga., has made the following appointments:

David Dubose
, operations manager;

Jessica Rouleau
, translator, data entry and accounting assistant; and

Michael Weismantel
, team leader, recruiter and marketing consultant.

Germany-based
Lanxess AG has appointed

Rolf Stomberg
chairman and

Ralf Deitz
vice chairman of its Supervisory Board.

Fort Worth, Texas-based
Resin Technology Inc. has named

John Denzer
managing partner.

denzer

Denzer


Rick Embry
has joined
Precision Roll Grinders, Allentown, Pa., as account manager, Tennessee, Alabama
and Mississippi.

The
American Association of Textile Chemists and Colorists, Research Triangle Park,
N.C., has announced the winners of the 2005 Concept 2 Consumer Design Competition:

Melissa Popovich
, Bowling Green University, first place, technical design;

Connie Chen
, Cornell University, second place, technical design;

Clarisse Sjoquist
, Kansas State University, first place, aesthetic design;

Joe Hynek
, Iowa State University, second place, aesthetic design;

Shameron Eggers
and

Ana Forillo
, Dominican University, first place, textile design; and

Jessica Weisen
and

Enid Williams
, University of Wisconsin-Madison, second place, textile design.

Wilmington, Del.-based
DuPont’s Bio-Based Materials business has appointed

Dawson Winch
product and marketing manager for DuPont™ Sorona®.

dawson

Winch


SATO Corp., Tokyo, has named

Sebastiano Stella
country manager, Italy.

Rock Hill, S.C.-based
Springs Industries Inc. has named

Tommy “Louie” Rutledge
its Rewards and Recognition Corporate Associate of the Year.

louie

Rutledge

At the
International Wool Textile Organization (IWTO) Annual Congress, the Brussels-based
IWTO awarded the first World Wool Awards to:

Hannah Shaddick
— Fashion and Design;

Heinrich Oberrauch
— Marketing and Promotion; and

Deborah Loxam-Kohl
— Concept, Innovation and Extension.

Omnova Solutions Inc., Fairlawn, Ohio, has appointed

John Wei
vice president, Performance Chemicals Asia; and has promoted

Frank D. Nataro
to business director, Specialty Chemicals.

Avondale Mills Inc., Monroe, Ga., recently promoted

Marcus K. Tapley
to executive vice president, operations.

SML Maschinengesellschaft mbH, Austria, has appointed

Christian Malzner
chief representative in the SML Far East Regional Office.

The Cary, N.C.-based
Association of the Nonwoven Fabrics Industry has named

Gonzalo Castro
, Cardinal Health, and

David Ford
, BBA Fiberweb™, co-chairs of its International Trade Advisory Board.

At the recent 13th Annual
National Textile Center (NTC) Forum, Raleigh, N.C.-based NTC awarded Joe Cunning
Graduate Student Research Presentation Contest prizes to:

Marilyn Minus
, Georgia Tech, first place;

Dongyeon Lee
, Auburn University, second place; and

Ashish Garg
, Philadelphia University,

Dahlia Haynes
, Clemson University,

Shawn Hutchinson
, North Carolina State University,

Skander Limen
, University of Massachusetts Dartmouth,

Anne Sandstrom
, University of California Davis, and

Kuitian Tan
, Cornell University, third place.

June 2005

Freudenberg Debuts Several Air Filter Products

Germany-based Freudenberg Nonwovens Filtration Division, Hopkinsville, Ky., has introduced several
new automotive air filter products. MicronAir® cabin air filters clean particulates such as pollen,
dust and other allergens from air entering a vehicles HVAC system. Combination filters, new for
North America, feature an activated carbon layer to reduce odors, certain noxious gases and vapors,
and particulates from a vehicles interior. Automotive engine intake air filters made using INDEX
Award-winning nonwoven cartridges reduce noise, require less space, and offer longer life and
better filtration than traditional paper filters, the company reports.

June 2005

Kuraray Acquires Vectran

New York City-based Kuraray America Inc., a subsidiary of Japan-based Kuraray Co. Ltd., has
acquired the Vectran business of Fort Mill, S.C.-based Celanese Advanced Materials Inc., an
affiliate of Dallas-based Celanese Corp. Kuraray now is the exclusive manufacturer of Vectran®
high-performance polyarylate fiber, used in aerospace, marine exploration and development, safety
materials, high-pressure inflatables, industrial and other applications.

Kuraray expects the acquisition to enable it to create market synergies through US and
European sales systems, and integrate its global research and development operations, thereby
strengthening its industrial fiber business applications.



June 2005

Quality Fabric Of The Month: Rx Copper


New technology that uses cupric oxide to fight microbial infection and promote healing now is available from Cupron Inc., Greensboro, N.C., for a broad range of textile applications including health care and food handling. The company reports Cupron® is effective against a broad spectrum of microbes, deactivating viruses such as SARS, HIV, avian flu and West Nile; and eliminating fungi, yeasts, dust mites and bacteria.

“It is our intention to put Cupron into bedding, drapes, uniforms, masks, bandages — every textile used in the hospital environment,” said O. Lee Gordon Jr., president, North and South America. “We are positioning the brand with that kind of image so that it trickles down to other products, and we are establishing exclusive licensing relationships in each sector — gloves, socks, underwear and so forth — to offer this technology.”

Cupron is incorporated into the polymer melt of polyester, nylon and polypropylene; and plated onto cellulosic fibers such as cotton and Tencel®, according to Jeffrey Gabbay, CEO. Unlike silver, it does not oxidize, and the protection is permanent, he said, noting it has been tested through 50 industrial launderings.

qfom_Copy_21

Polygenex International Inc. knits cut-resistant gloves containing Cupron® for use in the
meat, fish and poultry processing industry.

 

The technology interrupts a microbe’s ability to duplicate or reproduce, causing it to die naturally and preventing creation of resistant strains. It also promotes healing of sores and wounds because it binds amino acids and helps create
collagen.

“There are no toxicity issues because the body metabolizes copper very well, but it does not metabolize silver,” Gabbay said.

Not only does the technology pose no threat to human health, but the company recycles 100 percent of its process water and chemicals. Cupron’s product claims are now being evaluated by the Food and Drug Administration and the Environmental Protection Agency.

Cupron and Polygenex International Inc., Cary, N.C., a manufacturer of specialty gloves, have partnered to develop the first gloves utilizing the technology, including cut-resistant knitted gloves used in the meat, fish and poultry processing industry. Other gloves and liners will be worn by livestock and produce handlers, and for health care and cosmetic purposes. The technology also can be applied to latex and nitrile gloves.

Polygenex previously manufactured bacteriostatic gloves using silver-based technology. “The Cupron technology is far superior and solves problems for some very pressing issues, such as avian flu,” said Joseph D. McGarry, president and CEO, Polygenex, adding that gloves containing Cupron “ feel so good.”

Cupron also has licensed the technology to a major sock manufacturer for anti fungal socks that Gabbay said will cure athlete’s foot.

Gabbay is enthusiastic about Cupron’s potential. “We can take textiles and change people’s lives,” he said. “By eliminating microbes at the source, we will reduce greatly the incidence of microbial infection.”



For more information about Cupron, contact O. Lee Gordon Jr. (336) 339-8561,
lee@cupron.com.

For more information about Polygenex, contact Joseph D. McGarry (919) 380-8100, joe@polygenex.com

June 2005

 

Monforts Unveils New Process, Installs Ranges

Monforts Textilmaschinen GmbH & Co. KG, Germany, has introduced the MXL-process® for moist
cross-linking. Designed to run on a hotflue, it is available as a continuous process and is
primarily suited for bedsheet and shirt fabrics, especially those with non-iron properties,
according to Monforts. The process line consists of a padder, stretching field (only for liquid
ammonia-treated fabrics) and Thermex hotflue treatment chamber.

In other company news, Monforts recently has completed delivery of tenters and dyeing ranges
to several companies worldwide. Wool fabric producer Paramount Téxteis, Brazil, has received a
Montex tenter capable of processing 30,000 meters of fabric per day.

Ariteks Örme San, Turkey – a supplier of yarn and fabric for ready-made garment exports – has
taken delivery of a second Montex tenter and DynAir 5000 relaxation line.

Utexbel, Belgium, has taken delivery of a Thermex 6500 hotflue continuous dyeing range at its
broadwoven fabric mill – the first such delivery in Belgium.

June 2005

Recognizing The Power Of Resilience


A
t first blush, you ask yourself what could be different about Glen Raven Inc. – what sets
it apart from its peers? Why are these people energized in an industry full of upheaval? What is
this attitude that permeates the organization, from CEO to research and development and throughout
operations? Inside a company celebrating its 125th year in business, with a strong family legacy
and a strong sense of place – these things, while extremely important, are not at the heart of what
makes Glen Raven tick.

After interviewing many involved with various aspects of Glen Raven’s day-to-day operations,
the overriding impression is of a lack of entitlement, a lack of ego that says, “We know the right
way,” and a lack of fear at a time when the textile industry is full of concern. When Allen E. Gant
Jr., CEO, said to

Textile World
, “Don’t talk to me, talk to them [Glen Raven’s associates] – they make Glen Raven
successful,” one has to wonder, is that a proud CEO or someone who really is pointing you to the
true story?

The people of Glen Raven are definitely the true story, and their success is in their ability
to work in an organization stripped bare of the politics and obstacles that have burdened so many
great companies. Gone are the barrier between makers and sellers, the struggle for control of
assets, and the conflict between information marketers bring into the company and the agenda of the
status quo.

Gant tipped his hand when he pointed to a Harvard Business Review article titled “The Quest
for Resilience,” by Gary Hamel and Liisa Välikangas, and the impact Hamel had as a consultant to
the company. In short, Hamel promotes the idea of building an organization that is resilient, an
organization that prospers based on its ability to constantly readjust to turbulent times. Hamel’s
research points to a shift in business strategy – one that can no longer rely on the momentum of
sheer corporation size, a strategy that is constantly anticipating and adjusting to “secular trends
that can permanently impair the earning power of a core business.”

The catch is to embrace the culture of change with what Hamel calls “zero trauma.” In short,
Hamel writes, “The goal is a strategy that is forever morphing, forever conforming itself to
emerging opportunities and incipient trends.” He speaks of a company making its future rather than
defending its past. Zero trauma comes into play with the idea that “the goal is a company where
revolutionary change happens in lightning-quick, evolutionary steps – with no calamitous surprises,
no convulsive reorganizations, no colossal write-offs, and no indiscriminate, across-the-board
layoffs. In a truly resilient organization, there is plenty of excitement, but there is no trauma.”
Maybe that’s why Glen Raven’s associates have such positive attitudes.

grhq
Glen Raven Inc. began operations in 1880 as Altamahaw Mills, with management staying in
dormitory-like quarters during the week and traveling by horse and carriage to spend weekends with
their families.


The Four Challenges


Hamel writes in “The Quest for Resilience” that there are four challenges to becoming
resilient:

• Cognitive Challenge: A company must become entirely free of denial, nostalgia and
arrogance. It must be deeply conscious of what’s changing and perpetually willing to consider how
those changes are likely to affect its current success.

• Strategic Challenge: Resilience requires alternatives, as well as awareness – the ability
to create a plethora of new options as compelling alternatives to strategies that are dying out.

• Political Challenge: An organization must be able to divert resources from yesterday’s
products and programs to tomorrow’s. This doesn’t mean funding flights of fancy; it means building
an ability to support a broad portfolio of breakout experiments with necessary capital and talent.

• Ideological Challenge: Few organizations challenge the doctrine of optimization. But
optimizing a business model that is slowly becoming irrelevant can’t secure a company’s future. If
renewal is to become continuous and opportunity-driven, rather than episodic and crisis-driven,
companies will need to embrace a creed that extends beyond operational excellence and flawless
execution.

Hamel closes the article by writing: “Any company that can make sense of its environment,
generate strategic options, and realign its resources faster than its rivals will enjoy a decisive
advantage. This is the essence of resilience. And it will prove to be the ultimate competitive
advantage in the age of turbulence – when companies are being challenged to change more profoundly,
and more rapidly, than ever before.”

glenovation
Left to right: Leib Oehmig, director of the GlenOvation program; Dave Swers, Wendy Miller,
Hal Hunnicutt, Patti Bates and Steve Hundgen, winners; and CEO Allen E. Gant Jr.


GlenOvation


“We were so taken with the idea that we hired Gary Hamel to come to Glen Raven and spend a
long time with us. Gary Hamel is chairman of the [Woodside, Calif.-based] Woodside Institute, where
they research innovation,” Gant said.

This investment started a new openness at Glen Raven that prioritizes and rewards innovation
throughout the company.

“We brought 400 of our best brains into one room with Gary Hamel. Then we narrowed that down
to our general managers group of about 20. Then we narrowed that down to our executive group. And
by the way, on that first day, we asked people, if they had $25,000, how would they spend it to
improve the company? And to start that day off, I called on five people – they didn’t know it [in
advance] – they didn’t know who was going to get called on; they didn’t even know I was going to do
it,” Gant continued. “And so to start the meeting off, I asked, ‘Hal Hunnicutt, if you had $25,000,
what would you do?’ He stood up and said, ‘I would ….’ I wrote a check for $25,000 and handed it
to him. I did that with five people. And we invested $125,000 that day, that morning.”

That was the beginning of Glen Raven’s GlenOvation program – an internal program designed to
involve every associate in the innovation process. Early in its launch, the Glen Raven GlenOvation
program received more than 80 submissions.

“What it did was open people’s eyes to the fact that we are serious,” Gant said. “People
would ask, ‘What is innovation?’ Innovation is the ability for people to open their brains and
unshackle them. You don’t have a P&L statement to worry about; you don’t have this to worry
about; you don’t have anything to worry about except what is the best idea that I can come up with
that will improve this company. And when you do that, people start to open up.”


Removing The Filters


John Coates, director of research and development, Glen Raven Custom Fabrics LLC, was in on
the development of GlenOvation. “I believe it is absolutely critical – it’s wonderful,” Coates
said. “We need to pull ideas from everyone in this company. Every one of our employees has had an
idea at some point about how to make something better. I don’t care if that is a product or process
– we want those ideas. Ideas normally get filtered. Part of GlenOvation is removing those filters.
You submit ideas to the review team, made up of members from across the globe. That group decides,
‘Hey, this could be something.’ That group has a budget. If they think you need $5,000 or $50,000
to get started, that group makes the decision and we are off and running. It is that easy.”

“Considering the response that we have had from our associates, we are confident that Glen
Raven’s vision for furthering an innovative spirit is well underway,” said Leib Oehmig, vice
president, industrial sales and logistics; assistant general manager, Custom Fabrics; and director
of the GlenOvation program. “We have seen tremendous commitment from our associates around the
world, and we are now funding several new ideas that have great potential in their intended
markets. As we continue to nurture these ideas and have market success, we feel the momentum will
continue to grow in support of GlenOvation.

“Glen Raven has always been leery of adopting the latest business and engineering program of
the day,” Oehmig said. “I feel that Glen Raven has established a great deal of credibility with its
associates, and coupled with the commitment that is being demonstrated by Glen Raven’s leadership,
it appears that Glen Raven has avoided this perception. Of course, Glen Raven must continue to
demonstrate its commitment in order to maintain a high level of credibility with its associates. I
think GlenOvation is creating an environment in which Glen Raven associates are looking deeper into
markets where we may be able to add value in ways that have not been pursued in the past.

“Some of the most intriguing ideas that have been generated through GlenOvation have nothing
to do with creating new products; instead [they involve] taking a very different view of adding
value,” Oehmig added. “One of Mr. Gant’s challenges to Glen Raven associates has been to think much
broader than our current core markets, and much deeper than our current products and services.”

“In the end, all we’ve got is brainpower,” Gant said. “Our executive job is to open those
brains up.”

“Understand that we have not discovered the Holy Grail, but instead have unlocked yet another
powerful process that will help us to be successful in this turbulent world we live in,” Gant
added. “If we work hard enough and make innovation a way of life as a culture, the future may be
brighter.

“We must always be fearful in knowing that poor judgment, slow performance and missed steps
will foul even the best of opportunities. This world is less forgiving today and has a habit of
keeping you humble.”

June 2005

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