The Rupp Report: ITMA Asia + CITME 2012: The Writing On The Wall

The third ITMA Asia + CITME at the Shanghai New International Expo Centre (SNIEC) closed its doors
on June 16, 2012. By posting time for this issue of the Rupp Report, official numbers of visitors
and country breakdown were not yet available. As mentioned in the Rupp Report of last week, there
were several important announcements in Shanghai about cooperations and acquisitions.

One of the highlights was the statement that Toyota Industries Corp., Japan, and Trützschler
GmbH & Co. KG, Germany, have agreed to cooperate on developing, manufacturing and marketing
combing machines. The other remarkable news is the acquisition of A. Monforts Textilmaschinen GmbH
& Co. KG, Germany, by Hong Kong-based Fong’s Industries Co. Ltd., a daughter company of China
Hi-Tech Group Corp. (CHTC). These changes are definitely not the last ones in the coming months and
years. Here is a first glimpse of opinions and statements taken from many executive interviews with
exhibitors on the last two days of ITMA Asia + CITME.

Expectations Fulfilled

The range of answers to the question “Are you happy so far with this ITMA Asia + CITME, and
were your expectations fulfilled?” went from “quite satisfied” up to “yes, we are very happy with
the outcome of this show.” Of course, most of the visitors came from Mainland China — some
exhibitors estimated more than 80 percent — but it was interesting to hear about the origination of
other visitors. Virtually all companies answered that second place was taken by visitors from
India, followed by Bangladesh, Pakistan and Indonesia, but also from Japan and Vietnam. Everybody
agreed that not many Turkish visitors were present. This is no surprise after the recent exhibition
ITM took place in Istanbul just a few weeks ago.

Difficult To Handle

Some exhibitors complained that it’s getting more and more difficult to organize this show.
One exhibitor said that there were too many contact persons: “For every different question, we have
to contact different organizations and people. This complicates the handling of the event
drastically. And the biggest problem is the language.”

But the biggest problem was the air conditioning of the halls. Everybody — exhibitors and
visitors—- criticized the fact that in the afternoon, the heat and humidity in the halls increased
dramatically. “I’m sure they turned off the air conditioning at 3 p.m. to save power,” said one
exhibitor. An old problem is the layout of the halls. Nobody could find particular aisles, because
there were no letters on the ceilings to facilitate the finding of a specific exhibitor.

Another problem, also mentioned in previous Rupp Reports, is the infringement of intellectual
property. “The list of copies,” said many exhibitors, “is endless.” The Rupp Report witnessed one
example of how the problem was handled. In the booth of a well-known European supplier, one could
see the original machine. Just opposite, an almost perfect copy was shown. After protesting about
this situation by the European exhibitor, the copy was banned and covered by the organizers.
However, soon afterward, the Chinese exhibitor took away the cover.

Changing Markets

One remarkable thing was the fact that the Chinese market is changing from a pure export
market to a more domestic market. Buyers are more aware about quality products because the level of
products for the domestic market is steadily increasing.

One of the big issues is sustainability and more environmentally friendly processing. Energy
and water savings as well as labor costs are the topics for the years to come in the Chinese
textile industry. One Chinese official mentioned to the Rupp Report that in the last five years,
Chinese labor costs have increased 20 percent every year.

Europe Is Still Important, But …

However, for all interviewed companies, China is by far the most important market, followed
by India, Turkey, Brazil, Pakistan and Bangladesh, all on the same level of significance as volume
markets. However, for the majority of the European manufacturers, Europe is still a very important
market, because so far, technical textiles are mainly produced in Europe. “And,” said one
exhibitor, “these people need the best and most sophisticated machinery to manufacture their
products. And these requirements are a constant motivation for us all to invent even better
machinery for the future markets and to fight against copies.”

Another issue is the volatile currencies. One factor is the weak euro. However, for European
suppliers, the low exchange rate for the currency is an advantage in the export industry. On the
other hand, the Chinese industry is showing some slowdown — on a very high level, compared with
other nations. That’s why the Chinese National Bank reduced the interest rates. “But,” said most of
the exhibitors, “this is not stimulating the business with China at all.”

… Europe Is The Problem

The answer to the question about any problem distorting the business was answered with one
voice: The big problem is Europe. As long as the Europeans cannot solve their internal financial
problems with some countries on the threshold of bankruptcy, the uncertainty will remain, which is
not favorable for future global business and investments.

The Power Of Strength

The development of ITMA Asia + CITME towards becoming a domestic event was hardly to be
overlooked. The fact is that more than 65 percent of all exhibitors were of Chinese origin, and by
walking through the halls, one had the impression of being at ShanghaiTex. And, for the first time
in the existence of any ITMA, one company occupied one full hall alone: CHTC. In spite of the ITMA
rules that every section of the industry must be grouped in separate halls, CHTC assembled all its
companies in Hall W1, without any problem. When asked about this situation at the press conference,
a Chinese official answered that they allowed CHTC to do so “as an exception.” In the official
press release prior to the event, it was mentioned that “the five-day show is owned by CEMATEX [the
European Committee of Textile Machinery Manufacturers], together with its Chinese partners — the
Sub-Council of Textile Industry, CCPIT (CCPIT-Tex), China Textile Machinery Association (CTMA) and
China International Exhibition Centre Group Corporation (CIEC).” This might be written on paper,
but the reality shows a different picture: Many European exhibitors expressed their annoyance with
the idea of the future ITMA Asia as an international event. It seems that CEMATEX, the owner of the
ITMA brand, has completely lost the lead over this event. One had the idea that the presence of
CEMATEX President Stephen Combes was more in the role of a background actor than in a leading role.

Back To Internationality (?)

In 2001, ITMA Asia was established to underline the growing importance of the Asian markets
and to reduce the number of exhibitions in the Far East, namely OTEMAS, CITME and ShanghaiTex. The
idea was to run an ITMA every four years each in Europe and in Asia, alternating every two years
between locations. The times have changed — now there is an ITMA Asia + CITME every two years, and
ShanghaiTex still exists. Many Europeans complain about this fact, but ask not to disclose their
names. Most of them argued that ITMA Asia is not an international exhibition any more, but just
another Chinese show, and CEMATEX should organize the event in other countries too — maybe go back
to Singapore, or to Hong Kong.

It was somewhat strange to hear the answer from one European exhibitor to the question: “What
do you expect from 2013?” He said, “That is a year without an ITMA.” But how can the problem be
solved, the Rupp Report asked many exhibitors? One speculation would be to combine the interest in
the Chinese market in general with the domestically produced machinery products from the European
suppliers by organizing a ShanghaiTex every year. On the other hand, there would be an ITMA Asia
every four years with selected exhibitors only. When the Rupp Report discussed this with some
exhibitors they answered: “Please write about it.”

More specific information about ITMA Asia + CITME will follow in the next weeks. Dear reader,
if you want to contribute to this discussion, positively or negatively, write to
jrupp@textileworld.com. As usual, the source of
information will not be published if you do not wish to be named.

And, as was mentioned in a sideline at the opening press conference, the next ITMA Asia +
CITME will be held in June 2014, of course, in Shanghai.

June 26, 2012

MITSA, Lenzing Introduce Dermofresh FR

Manufacturas Industriales de Tortellà S.A. (MITSA) — a Spain-based textile processing company
specializing in fabric lamination for bedding protection and technical textile applications — has
teamed with Austria-based cellulosic fiber producer Lenzing AG to introduce a flame-retardant,
waterproof and elastic laminated fabric.

Dermofresh FR comprises a blend of Lenzing FR® flame-resistant fiber and Tencel®, a
moisture-managing, cooling and antibacterial fiber. The fabric enhances sleep comfort and initially
was developed for use as a protective covering for beds, but it can be used in other applications,
Lenzing reports.

June 26, 2012

Sigvaris Debuts Tencel® C Recovery Socks

Sigvaris Group — a Switzerland-based manufacturer of compression socks and stockings — now offers
Tencel® C Recovery socks with controlled graduated compression to help athletes recover after
running or other high-exertion activity.

Sigvaris’ Recovery socks are designed to help dissipate lactic acid buildup in the legs and
reduce muscle swelling after exercise. The company’s new socks feature Austria-based cellulosic
fiber producer Lenzing AG’s Tencel C fiber, which allows the skin to retain moisture while
stimulating skin cell regeneration. The fiber also regulates body temperature, inhibits odors, and
is hypoallergenic, Lenzing reports.

June 26, 2012

Richard Hough’s Resilio Roll Covering Technology Saves Energy, Reduces Downtime

United Kingdom-based calender roll manufacturer Richard Hough Ltd. (RHL) reports its Resilio roll’s
two-layer construction eliminates the need for regrinding. The roll is capable of a working
lifetime of two to three years without regrinding, as opposed to traditional rubber-covered
dewatering rolls, which typically need to be reground every one to three years, causing significant
downtime. In that working lifetime, the Resilio roll also offers an estimated energy cost savings
of 70,000 to 100,000 euros, RHL reports.

The roll features a sub-layer, or squeezing layer, that is protected by a 2-millimeter-thick
outer layer. According to RHL Managing Director Anthony Ashton, there is a misperception that
because the top layer is so thin, there is little cover remaining to regrind, when, in fact, “only
the top layer is being pushed into fabric and cavities, and it does not require a perfectly-ground
surface to maintain these advantageous properties.” Ashton noted the thin top layer also enables
the Resilio roll to squeeze out 20- to 30-percent additional moisture.

“We can also confirm that many of our regular customers are repeating orders – and to our
knowledge none has ever reground the Resilio cover,” Ashton added.

RHLResilioRoll

Richard Hough Ltd.’s Resilio roll

June 26, 2012

Toho Tenax To Grow Composite Business In India Partners With Hindoostan Tech To Develop And Market Carbon Fiber Textile

TOKYO/MUMBAI and NEW DELHI, India — June 20, 2012 — Toho Tenax Co., Ltd., the core company of the
Teijin Group’s carbon fibers and composites business, announced today that it will develop and
market carbon fiber fabrics for India’s composite industry in collaboration with Hindoostan
Technical Fabrics Limited, a carbon and aramid textile manufacturer wholly owned by Hindoostan
Mills, Ltd., a major textile company in India and part of the Thackersey Group. This will be the
first time Toho Tenax will partner with a textile manufacturer in India’s carbon fiber sector.

Under the partnership, Toho Tenax will supply its proprietary Tenax carbon fiber to
Hindoostan Technical Fabrics for weaving and processing into quality textiles. The two companies
will jointly market products to manufacturers of composite materials and reinforced sheets. The
focus of the collaboration will be on the Indian composite industry serving various industrial
domains including transportation such as automotive, aerospace and railway; wind power; sports and
leisure; medical equipment; construction reinforcement and retrofitting; electronics such as
computer and mobile phone housings, as well as a host of other industrial applications requiring
advanced carbon fiber based solutions.

Toho Tenax, which already supplies chopped carbon fiber in India, sees significant potential
in the nation’s carbon fiber market, and is preparing to meet surging demand from various customers
for highly valued intermediate material including prepregs. 

“The collaboration between Hindoostan Technical Fabrics, with its advanced textile technology
and strong presence in the Indian market, and Toho Tenax, the world’s second largest carbon fiber
maker with a proven track record in the global carbon fiber composite market, will enable us to
quickly secure a stronger market position in India,” said Norio Kamei, president of Toho Tenax and
head of the Teijin group’s carbon fibers and composites business. “We aim to establish Tenax
textile as a mainstream product in the fast-growing Indian composite market.”

“We believe that India’s carbon fiber composite industry is in its infancy and has
substantial growth potential. Our collaboration with Toho Tenax, an industry leader in carbon fiber
technology, will play a pivotal role in providing users with high quality, customized and
competitive carbon fiber fabrics with reliable supply and strong application support,” said Sudhir
Thackersey, Chairman of Hindoostan Technical Fabrics Ltd. “Our goal is to use our expertise and
experience to continuously develop innovative textile solutions in the field of high performance
composites.” 

India’s composite industry has recorded robust growth of about 20% per annum over the last
five years. Tenax carbon fiber textile is already used globally in a wide range of composite
products, such as automotive parts, wind-turbine generator blades, medical machinery and machine
tools.

India is one of the most strategic markets in Teijin group’s medium- to long-term growth
plan. Since establishing a company in New Delhi in 2007, Teijin has been developing markets in
sectors including automobiles and railcars, electronics, infrastructure, new energy and healthcare.
The group currently focuses on vertically integrating its midstream and downstream businesses
through strategic alliances for further growth in India.



Posted on June 26, 2012

Source: Teijin Ltd.

Freudenberg North America Companies Target Zero Manufacturing Waste In Push To Improve Sustainability

MANCHESTER, N.H. — June 18, 2012 — In an ambitious drive to reach zero manufacturing waste in its
North American facilities, Freudenberg North America’s 16 companies will increasingly pursue
industrial processes that focus on recycled product content, plant recycling, lower water and
energy consumption and increased use of sustainable materials over the next decade. 

The companies were challenged to reach this objective by parent corporation, Freudenberg and
Co., during a recent internal Global Innovation Forum on raw materials and innovation. The two-day
event, annually conducted and simultaneously video-cast from locations in Germany, Brazil, the
United States, China and Japan, allowed Freudenberg’s global contingent of scientists, chemists and
other technical specialists to review green projects, share best practices and participate in
critical discussions about ongoing environmental issues.

The impact that global megatrends such as population growth, global warming and an increasing
scarcity of resources is having on Freudenberg’s business and innovations – and how the corporation
will respond – was central to the Global Innovation Forum.

“In the past, we have successfully issued challenges to our manufacturing facilities to
achieve zero defects and zero accidents,” said Dr. Martin Stark, a member of the Freudenberg and
Co. Management Board. “We are now issuing a challenge to achieve zero manufacturing waste. The
trends driving our business today mandate this kind of response if we are to maintain long-term
growth and profitability.”

In North America, Freudenberg companies provide products and services as diverse as consumer
cleaning products; medical devices; seals and gaskets for the transportation and construction
industries; industrial components for the energy and oil and gas industries; nonwoven filters and
materials; information technology outsourcing; and specialty lubricants and release agents. All of
the companies are engaged in implementing processes and programs that will improve the
environmental sustainability of their products and plants, said Leesa Smith, president, Freudenberg
North America Limited Partnership.

“Freudenberg’s North America companies are committed to developing the highest quality
products available in manufacturing facilities that protect people, communities and the
environment,” Smith said. “Freudenberg has a 160-year history of conducting its business with
integrity and a commitment to the welfare of its plant communities. The confluence of new
environmental challenges and this long-standing corporate culture is pushing our people to develop
green industrial innovations that will help solidify our success – and the health of our
communities – into the next century.”

Among the environmental initiatives that Freudenberg North America companies are pursuing:

  • Freudenberg Nonwovens, headquartered in Durham, N.C., uses millions of pounds of 100 percent
    post consumer (PCR) and post industrial recycled plastic annually to produce Lutradur® ECO, a
    polyester industrial backing used in building and construction substrates, landscaping materials
    and wallpaper and carpet backings. The company produces the material using a proprietary,
    closed-loop manufacturing process in plants that reuse all of their material scrap. Commercial use
    of Lutradur ECO is rapidly rising as contractors seek new ways to improve the sustainability of
    their own building and construction designs.
  • Freudenberg Household Products, headquartered in an environmentally certified building in
    Aurora, Ill, manufactures recycled household and institutional cleaning products, including
    recycled broom fibers. The company established a joint venture with SP Berner Plastics Group S.L,
    to consolidate production of recycled mop and broom components such as handles and bristles. The
    consolidation has reduced the company’s carbon footprint by eliminating 22,800 tons of CO2 that
    would have been produced by shipping bristle fiber stock from Italy.
  • Freudenberg Texbond, based in Macon, Ga., recycles more than 1 million plastic drink bottles a
    day in production of its nonwoven roofing membrane and building materials. Its products address
    soundproofing, waterproofing and thermal insulation challenges for the construction industry while
    helping customers meet green purchasing initiatives. Texbond processes the plastic from bottles
    into polyester fibers, which are further processed into fabric.
  • Freudenberg-NOK Sealing Technologies, in Plymouth, Mich., is pursuing dozens of technological
    innovations aimed at reducing the company’s reliance on scare natural resources, lowering vehicle
    emissions, improving engine and transmission performance, supporting development of wind and solar
    energy and incorporating more recycled content in its products. The organization’s Low Emission
    Sealing Solutions (LESS) components use one quarter of the energy a conventional radial shaft seal
    uses, thereby reducing fuel consumption and lowering vehicle emissions. The company’s FluoroXprene®
    fluoroelastomers are a unique group of newly-developed materials that bridge the technology gap
    between PTFE and rubber while substantially reducing CO2 emissions and energy usage. FluoroXprene
    materials are completely recyclable. The company is also pursuing ultraviolet (UV)-curable sealants
    that will reduce energy consumption, lower Co2 emissions and reduce cycle times.
  • Freudenberg Filtration Technologies, in Hopkinsville, Ky., uses 100 percent post consumer
    recycled plastic to create the material used in its high-quality commercial and industrial Viledon®
    air and liquid filtration systems. The company’s Viledon® Hydrotexx ECO is green filtration media
    made from PCR polyester and offers consumers in the pool and spa market a green water filter
    alternative.
  • Chem-Trend, based in Howell, Mich., has developed technology to substitute water for solvents
    as a release agent carrier across all of its product lines. The transition from chemical solvents
    to water in this process has eliminated the release of volatile organic compounds (VOCs) found in
    the solvents while ensuring excellent release performance and process adequacy.
  • A number of Freudenberg North America companies, including Kluber Lubrication (Londonderry,
    N.H.), Freudenberg Information Technologies (Morrisville, N.C.), Vibracoustic (Plymouth, Mich.),
    Chem-Trend and FNST are implementing environmental projects in their facilities that range from
    installation of more energy efficient lighting, heating and cooling systems and production
    machinery to using recyclable shipping containers and sourcing vendors who offer their own green
    products and supplies.



Posted on June 26, 2012

Source: Freudenberg North America LP/PRNewswire

Teijin Launches Three-layer Anti-perspiration Polyester Fabric

Tokyo-based Teijin Fibers Ltd. has developed a polyester fabric that comprises a three-layer
structure, with each layer providing specific functions and all three working together to provide a
capillary-like pump action, to offer comfortable anti-perspiration performance in all-season
sportswear, casualwear and uniforms.

The fabric’s inner layer is hydrophobic to repel moisture and keep perspiration away from the
wearer’s skin after it has been absorbed by the middle layer, while the outer layer diffuses the
moisture to provide a quick drying function. The repellency agent in the inner layer is integrated
into the yarn rather than being applied to the surface, thereby withstanding repeated laundering.

The new fabric is being targeted for the fall/winter 2013-14 and spring/summer 2014 seasons.

June 19, 2012

Nilit Introduces NILIT® Breeze Cooling Comfort Yarn

Israel-based nylon 6,6 fiber manufacturer Nilit Ltd. has introduced NILIT® Breeze, a patent-pending
cooling yarn for sportswear, outerwear, workwear, underwear, socks, hosiery and shapewear
applications. Fabrics made with the yarn — available in specially textured or flat varieties — have
been independently tested by Centexbel, the Belgian Textile Research Centre, and shown to cool
wearers by almost 1°C when compared to knitted fabrics made with standard yarns, the company
reports.

Nilit Breeze’s cooling effect is derived from a combination of three properties: a flat
cross-section structure, which offers a wide surface area to quickly transfer body heat; the
incorporation of an inorganic additive into the polymer, which increases surface area and creates
small channels that promote cooling; and a unique texturing process, which creates a low-bulk yarn
to maximize the garments’ breathability and ventilation. The combination of these properties also
provides ultraviolet protection. Nilit reports the yarn also enhances shapewear and hosiery.

“Always at the forefront of textile technology, we at Nilit are constantly striving to
produce high-quality yarns with added consumer benefits,” said Michal Ron Gavish, global marketing
manager, Nilit. “Nilit Breeze is a perfect example. With its innovative cooling effect and soft
feel, NILIT Breeze is the perfect solution for today’s sports garments, hosiery and shapewear.”

June 19, 2012

Huntsman Unveils Oleophobol® CP-U Textile Finish

Singapore-based Huntsman Textile Effects has added Oleophobol® CP-U, an environmentally friendly
textile finish designed for automotive and upholstery applications, to its line of Oleophobol CP
oil-, water- and stain-repellent finishes.

The company reports that liquids bead up and roll off of fabrics treated with Oleophobol
CP-U, allowing spills to be blotted off the surface of the textile with an absorbent cloth. The
finish, developed through an alliance between Huntsman and Wilmington, Del.-based DuPont, is based
on short-chain chemistry and offers improved fluorine efficiency and a level of trace impurities
below detection limits.

Fabrics treated with Oleophobol CP-U can qualify to carry DuPont’s Teflon® hangtag.

June 19, 2012

First Half Of 2012 A Mixed Bag For Spinners

So, what kind of year will 2012 turn out to be for yarn spinners? On the heels of one of the best
years in recent memory — 2010 — and one of the most turbulent — 2011 — halfway through 2012,
spinners are still uncertain about how the year will be reflected in the history books.

“So far it has not been anything to write home about,” quipped one spinner. “At the same
time, it hasn’t been nearly as bad as it could have been. We’ve gone through a lot worse and not
that long ago. I guess you could sum it up by saying we are disappointed in our results through
mid-June, but cautiously optimistic about the rest of the year.”

Added another spinner: “The first half has been slower than we anticipated. But we’ve seen
some positive signs recently. Beginning about six weeks ago, we noticed an increase in activity,
and it has been pretty steady since then. We believe the market is finally beginning to stabilize
and that we will begin seeing some semblance of normalcy over the next few months.”

A yarn broker said his business has experienced a noticeable uptick in recent weeks. “But it
is focused on just a few areas,” he said. “We’re not seeing as much cotton business as we have in
the past. Poly/cotton blends seem to have replaced 100-percent cotton for a lot of our customers.
We noticed a movement in this direction when the price of cotton shot up in 2010, but we expected
these customers to return to all cotton once the price fell. Cotton prices are still falling, but
we’re still seeing a lot of demand for blends. I think some customers are still concerned about
cotton. They are waiting to see if prices are going to continue to fall. Raw cotton prices fell
another 15 cents or so over the past few weeks. These customers don’t want to find themselves in
the position they were in last year when they had orders for a lot of high-dollar yarn and then
suddenly saw a huge drop in prices.”

One spinner noted that commodity yarn activity for his business remains weak, but specialty
yarns are moving at a brisk pace. “We’re getting some inquiries and making some sales,” he said.
“We’re seeing activity for upholstery yarns, home furnishings and specialty apparel. It’s looking a
lot more promising that it did just a month or two ago. We’re hopeful that we are moving into a
sustained inventory replenishment cycle and that business will remain solid for the rest of the
year.”


Cotton Prices Beginning To Recover?


The free fall in cotton prices has been a major concern for spinners since the middle of
last year. Spinners are still coping with having raw material inventories that were purchased at a
price above the current market rate. However, despite a precipitous year-to-year fall and a steady
month-to-month decline, cotton prices rallied substantially in mid-June for the first time in more
than a year.

Quotations for the base quality of cotton in the seven designated markets measured by the
U.S. Department of Agriculture (USDA) averaged 69.11 cents per pound for the week ended June 14.
This price is down from 150.43 cents reported during the corresponding week of 2011 and from 81.24
cents reported in the first week of May 2012. However, the price was up almost 7 cents per pound
from the week ended June 7. Further, according to the USDA, demand was up substantially as well.
For the week ended June 14, spot transactions totaled 5,461 bales, compared to only 1,511 bales the
previous week.

“We’re hoping the cotton market is beginning to stabilize,” noted one spinner. “Our
customers are extremely price-conscious. They are watching prices fall from week to week and only
buying what they absolutely have to have. They are waiting for that price to bottom out. We’re
hopeful that is happening now and that we will see some stability. When we get some equilibrium in
raw material prices, I think you will see sales activity pick up substantially.”

June 2012

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