Batson, Cormatex Together Form Powerful Nonwovens Team

GREENVILLE, S.C. — June 17, 2014 —  Louis P. Batson Company is pleased to announce our recent agreement with Cormatex (Prato, Italy) to be their marketing and sales agent in the United States.

We pride ourselves on only representing the best and Cormatex is definitely not an exception to that commitment. Never have we been able to offer a more comprehensive line of machinery for the production of nonwoven products.

Established in 1938, Cormatex is a forward-thinking, innovative company equipped to work closely with manufacturers to design and engineer complete needle punch, thermobonding and airlaid production lines.

Of special note is the Cormatex Lap Formair with airlay technology that produces nonwoven products by recycling various types of industrial waste materials. Using aerodynamic technology, it is capable of replacing traditional mechanical processes requiring a carding machine and cross lapper. The Lap Formair features a pressure control system capable of producing a fiber batt that is perfectly blended as well as perfectly even length-wise and across the machine width.

The Lap Formair and Lap Formair H can be combined in the same line to produce nonwoven structures with horizontal and vertical fiber orientations with varying densities and blend compositions.

In addition, Cormatex roller top cards feature flexible configurations in order to process most kinds of natural or synthetic fiber (both raw or regenerated) for perfectly blended and even webs.

And, their crosslappers have patented PROFILE systems for expert control of fiber laps at production speeds of 150 meters/minute and widths up to 15 meters.

Application areas include automotive, geotextiles, filtration, thermal and acoustic insulation, protective clothing and building materials.

Posted June 24, 2014

Source: Louis P. Batson
 

53rd Dornbirn Man-Made Fibers Congress: Communicating The Future Of Man-made Fibers

VIENNA, Austria — June 16, 2014 — The 53rd DORNBIRN MAN-MADE CONGRESS (DORNBIRN-MFC) is setting new accents in a globalized world where the communication network is accelerating and intensifying enormously any changes and cycles. These challenges in the field of finance and economy are becoming the decisive factors for success of the European man-made fiber industry. They influence the rhythm of innovation (time to market), the efficiency (resources, consumption of raw materials, energy, sustainability, recycling etc.) and the competitiveness (price per unit, USPs). This will lead to new systems of interdisciplinary cooperation. Life cycle analyses of the whole processing chain will gain momentum.

The plenary session on the opening day will start with a presentation of Mr. Weninger, President of the AUSTRIAN MAN-MADE FIBERS INSTITUTE, followed by welcome addresses of the province of Vorarlberg, a lecture of CIRFS/Brussels on the topic of “The European Man-made Fibers Industry – Global Challenges and Institutional Changes”. Afterwards the Paul Schlack/Wilhelm Albrecht Prize will be awarded. The company Bionic Strategy/Swisttal (D) will deliver a speech on the topic of “The Re-enchantment of the World – Survival Strategies with Brands as Modern Storytellers in an Engineered World”. After a short break EDANA/Brussels will hold a presentation about the challenges and opportunities of the globalnonwovens industry, and OECD, Industrial Microbiological Services a presentation about the “Determining the Efficiency of Antimicrobial Treated Textile”.

Additional Topics Enlarge the Advance in Knowledge
With some 100 lectures from European and international experts we are trying to deliver in 2 1⁄2 days an overview about the diversity of the man-made fibers world. Due to the high quality of the lectures it is practically impossible to present all of them in a condensed form. For a precise picture we kindly ask the participants to consult our programme folder or our homepage www.dornbirn-mfc.com (where last minute changes will be displayed as well).

A novelty within the individual lectures are the main themes “Global Strategies for a Change (Market Specials / New Business Models)” where some examples of decisive factors for success will be presented as well as “Key Technologies” with latest findings in the fields of finishing, coating, machine construction and joint developments between industry and academic research. Further main themes will be “Fiber/Filament Innovations”, “Nonwovens/Filtration”, “Automotive”. The individual lectures will be partially accompanied by introductory presentations on various main topics.

DORNBIRN-MFC the Communication Platform for Cost-conscious Participants
In view of our Leitmotifs for 2014: Innovation, Efficiency and Competitiveness, we have also carefully checked our own cost-position without touching the quality claim of our event. At this occasion we want to thank all our sponsors for their full support of this ambitious target.

Make Use of this Unique Communication Platform
Experience more about the latest trends of the international man-made fibers world and widen your advantage of increased know-how by networking with more than 800 participants from 30 countries.

Simply register online for your participation under www.dornbirn-mfc.com.

We will be pleased to see you again!

Posted June 24, 2014

Source: Austrian Man-Made Fibers Institute
 

Ahlstrom Expands SMS Technology Within Its Medical Sterile Barrier Systems Offering

Ahlstrom, a global high performance fiber-based materials company, extends its range of Sterile Barrier Systems (SBS). Ahlstrom Reliance® Tandem’s extended range now offers sterile barrier systems designed for light to heavy medical instrument trays.

The expanded portfolio consists of grades ranging from a light 35 gsm to heavy 85 gsm, in four main colors: green, light blue, medium blue and deep blue. “The variety of weights allows our customers to better meet hospitals’ needs. The expanded range can be used to wrap light packs all the way up to heavy instrument sets,” states Product Manager, Mark Berman.
The Ahlstrom Reliance® Tandem range utilizes Ahlstrom’s most advanced SMS (spunbond-meltblow-spunbond) technology, in combination with our wetlaid and crepe technologies, to provide the optimal combination of sterile barrier systems for sequential wrapping. Sequential wrapping or interleaving combines two Ahlstrom SBS wrap sheets. The two sheets, when used together, offer a higher degree of flexibility in terms of performance, technology, and cost.

Posted June 24, 2014

Source: Ahlstrom
 

Giti Tire To Establish Chester County Manufacturing Plant, Create 1,700 Jobs

COLUMBIA, S.C. – Giti Tire, the 10th largest tire company in the world, will establish its first North American manufacturing facility in Chester County. The company plans to invest $560 million and create 1,700 new jobs over the next decade in order to meet the growing demand of the North American market.

The company announced its plans today during an event at the GATEWAY Conference Center in Richburg, where state and local officials – including Gov. Nikki Haley and Singapore’s Ambassador to the U.S. Ashok Kumar Mipuri – joined to celebrate Giti’s location decision.

Based in Singapore, Giti Tire will produce both passenger and light truck tires for the Original Equipment Manufacturer (OEM) and replacement markets in the Chester County plant. The new facility, which will be located on the Carolinas I-77 Mega Site, will combine manufacturing and distribution activities, with total building area estimated to be 1.8 million square feet.

During the first phase of production, the plant’s capacity is expected to be five million tires annually. Giti Tire plans to further increase production capacity in response to future market demand and conditions. The Chester County facility represents Giti’s ninth manufacturing plant in its global system.

The company’s decision to locate in South Carolina was driven by a number of factors, including the area’s workforce and training opportunities through the technical college system, proximity to major transportation infrastructure and deep-water port facilities in Charleston, market access to the growing Southeast region and the state’s business-friendly environment.

readySC will be assisting the company with the recruiting and training of its initial workforce.

“This significant investment represents our strong commitment to customers in North America,” said Enki Tan, executive chairman of Giti Tire Group. “This is a key milestone for Giti Tire and an important part of our growth strategy worldwide. Existing business and strong demand for Giti Tire’s passenger and light truck tires in North America has made this significant investment in South Carolina possible.  Giti Tire would like to thank Governor Haley, Secretary Hitt, the state and people of South Carolina, Chairman Roddey and the Chester County community for welcoming us.”

“Chester County is an excellent location for Giti Tire, offering extensive and efficient infrastructure network including interstate highways, rail, close proximity to airports and a major metropolitan area to support the company’s needs and growth for many years to come,” said Lei Huai Chin, managing director of Giti Tire Group.

“This is another huge win for our state and Team South Carolina,” said Gov. Nikki Haley. “We are the nation’s tire capital, and Giti’s decision to come to our state is another great sign that our economic development efforts are paying off for the hardworking people of South Carolina. We celebrate Giti Tire’s $560 million investment that will create 1,700 new jobs in our growing tire industry.”

“Today we welcome South Carolina’s fifth OEM tire manufacturer, which further bolsters our state’s reputation as a manufacturing powerhouse and the nation’s tire capital. We look forward to a long and successful partnership with Giti Tire in our state,” said Secretary of Commerce Bobby Hitt.

“SC Ports Authority welcomes Giti Tire to South Carolina,” said Jim Newsome, president and CEO of the South Carolina Ports Authority. “We look forward to handling their import-export needs through the Port of Charleston and continuing to support our state’s growing tire industry.”

“Today’s announcement is a great example of what happens when we all work together to bring jobs and manufacturing back to the U.S.,” said Ryan Peterson, Walmart’s vice president of automotive. “We applaud Giti Tire and Governor Haley, and we are excited to bring quality, affordable tires to our customers that will also help us meet our goal to spend an additional $250 billion on domestically manufactured products over 10 years.”

“Once again, Chester County has proven its dedication to grow and prosper economically,” said R. Carlisle Roddey, Chester County supervisor and chairman of Chester County Council. “We celebrate the company’s decision to invest and create new jobs in Chester County. This announcement marks an important milestone in the history of Chester and we are extremely excited to be selected as the new location for Giti Tire. We have no doubt that Giti Tire will see much success in Chester County! ”

“We are pleased to welcome our new partner to the Chester County business community,” said Brian Singleton, chairman of the Chester Development Association. “Giti Tire is known worldwide for their industry leadership and commitment to producing the highest quality products available in the marketplace today. This significant investment in a North American production facility means they are serious about expanding their global brand and continuing to lead the industry for many years to come. We are elated  that they chose Chester, South Carolina and are anxious to work with them building this new world class tire manufacturing operation.”

Posted June 24, 2014

Source: Giti Tire
 

CEMATEX Launches ITMA Sustainable Innovation Award To Recognise Industry And Research Achievements

SHANGHAI — June 18, 2014 — CEMATEX, the European Committee of Textile Machinery Manufacturers, has launched an award programme as part of its ongoing efforts to encourage and recognise outstanding industry members and post-graduate students for their contributions to the sustainable development of the global textile and garment industry. Mr Charles Beauduin, President of CEMATEX, said: “Sustainability, as we all know, is a major concern for global businesses involved in the textile and garment making chain. Hence, we have adopted the theme ‘Master the Art of Sustainable Innovation’ for ITMA 2015.” “We are pleased to launch the ITMA Sustainable Innovation Award to make ITMA the meeting place where captains of the industry converge to source technologies and share their expertise in the area of sustainable innovation.”

The ITMA Sustainable Innovation Award comprises three categories, two of which are open to post-graduate students:

  • Industry Excellence Award
  • R Excellence Award – Masters
  • R Excellence Award – Doctorate
  • Industry Excellence Award

The award recognises textile and garment manufacturers who have leveraged on technological innovations to advance business sustainability that benefit people, planet and profit. It aims to promote sustainability excellence in textile and garment production through active collaboration between technology providers and industry users. The panel of judges includes:

  • Charles Beauduin, President of CEMATEX
  • Prof. Dominique Adolphe, President of Association of Universities for Textiles (AUTEX)
  • Josué Gomes da Silva, President of International Textile Manufacturers Federation (ITMF)
  • John Mowbray, Executive Director of MCL Global and Chief Editor of Ecotextile News
  • Serge Piolat, President-elect of European Apparel and Textile Confederation (EURATEX)

Research Education Excellence Award
The Research  Education Excellence Award – Masters and Doctorate – recognises outstanding achievements in textile and garment related post-graduate research. It highlights excellence in relevant research fields with the aim of furthering the development of cutting-edge technologies which will power future innovations in the industry. The judges are:

  • Dr. Jeroen Vits, Secretary General of Belgian Textile Machinery Association (SYMATEX)
  • Prof. Vladan Koncar, Head of Research ENSAIT  Director of GEMTEX Laboratory (GEMTEX  ENSAIT)
  • Prof. Thomas Gries, Director of the Institut für Textiltechnik (ITA) of RWTH Aachen University
  • Dr. Takeshi Kikutani, Professor for the Department of Organic and Polymeric Materials at the Graduate School of Science and Engineering of Tokyo Institute of Technology
  • Prof. Behnam Pourdeyhimi, Director, The Nonwovens Institute (NCSU)

The winner of the ITMA Sustainable Innovation Award will receive a cash prize of 10,000 euros and a prestigious trophy, among other rewards. Cash prizes of 4,000 euros and 5,000 euros will be awarded to the winners in the Masters and Doctorate categories, respectively. Nominees of the Industry Excellence Award ITMA 2015 must be nominated by exhibitors. Institutions participating in the ITMA 2015 Research and Education pavilion are eligible to nominate their post-graduate students for the Research  Education Excellence Award Entries can be submitted online at www.itma.com from 1 September 2014 to 1 March 2015.

Posted June 24, 2014

Source: ITMA
 

Spider Silk Textile Development Breakthrough

LANSING, Mich. — June 18, 2014 — Kraig Biocraft Laboratories, Inc. (OTCQB: KBLB) (“Kraig”), the leading developer of advanced spider silk based fibers, announced today Warwick Mills (“Warwick”), a leader in the engineering and development of advanced technical textiles and protective materials, created the world’s first textile utilizing Kraig’s genetically engineered spider silk, Monster Silk™. 
 
The first Monster Silk™ textiles are knitted gloves and the first photos are available at the following link:  http://www.kraiglabs.com/spider-silk-textiles/.  They are considered to be the first of many textiles that are to be created as part of the Company’s joint development agreement with Warwick.
 
“We have been working with various types of Monster Silk™,” stated Charles Howland, President of Warwick. “We find that all of these fibers are compatible with existing yarn processing and textile formation methods. As is expected, fiber consistency is not yet at fill production levels.  However, for the current stage of maturity, these silk materials already have good levels of quality and consistency.  We have been making jersey knit samples and will start weaving shortly.  These small scale trials are key to helping identify, for Kraig Labs, areas for development for upcoming fiber production trials. We are reviewing textile properties of the samples with Kraig staff and exploring the most attractive applications for this fiber.  Overall the trails are well underway and we are making good progress toward commercialization.”   
 
“One of the biggest issues facing our Company was creating our first textile and the open question of whether genetically engineered spider silk could be successfully processed using existing textile formation methods,” said Company founder and CEO, Kim K. Thompson.  “With this successful test, and the creation of the first Monster Silk™ knits, we have established that our genetically engineered spider silk works well with existing manufacturing methods.  The creation of these knits is a huge milestone in our progress toward making genetically engineered spider silk available for industrial and consumer applications. The fact that these advanced materials process well on existing machinery will help speed up the development of advanced spider silk textiles.”

Posted June 18, 2014

Source: Kraig Biocraft Laboratories

Teijin Debuts DELTA 2000 Outerwear Fabric

Tokyo-based Teijin Group’s fiber-products converting company, Teijin Frontier Co. Ltd., has developed DELTA 2000, a high-density, high-comfort performance fabric designed for use in outerwear.
 
DELTA 2000’s structure comprises a warp of densely and finely crimped bulky yarn and a weft of ultra-thin yarn. Air spaces in the fabric are minimized three-dimensionally to achieve 2,000 millimeters of water resistance; and an aerated fine-waffle structure offers good water-shedding performance. Uncoated DELTA 2000 fabrics also offer good moisture permeability, a soft texture and luxurious surface appearance, Teijin reports.
 
The company plans to develop sport, fashion and uniform applications for DELTA 200 in the future.
 

A magnified cross-section of Teijin’s DELTA 2000 fabric

 
June 17, 2014
 

NSA Introduces CARBONCOMFORT™ FR Workwear

National Safety Apparel (NSA) — a Cleveland-based manufacturer of industrial protective apparel — has introduced the CARBONCOMFORT™ FR line of flame-resistant (FR) workwear for men and women.
 
The workwear is constructed using a soft, inherently FR fabric that will not melt, drip or ignite; and it offers advanced moisture management, breathability and drying rates, NSA reports. All styles in the line meet National Fire Protection Association (NFPA) 70E®: Standard for Electrical Safety in the Workplace® requirements under Hazard Risk Category 2; NFPA 2112: Standard on Flame-resistant Garments for Protection of Industrial Personnel Against Flash Fire; and Occupational Safety and Health Administration (OSHA) 1910.269 requirements.
 
All garments in the Carboncomfort FR line feature tagless shirt collars and FR exterior labeling that cannot be removed. Styles include long-sleeve T-shirts, Henleys, polos, button-down work shirts, coveralls and pants.
 
June 17, 2014
 

PerformanceScrubs.com To Open Manufacturing Facility In Florence, Ala.

PerformanceScrubs.com — a company of Nashville, Tenn.-based Performance HealthCare Products Inc., a designer and manufacturer of medical scrubs/uniforms and sleepwear, as well as sportswear — has invested $4 million to move its Cullman, Ala., manufacturing operations to a 50,000-square-foot, high-tech manufacturing facility in Florence, Ala. The company is offering all of its Cullman employees jobs at the new facility, and hopes to have at least 50 to 60 positions filled by the end of the year.
 
PerformanceScrubs.com designed a high-tech, on-demand manufacturing system at the facility that automates and integrates almost every component of the manufacturing process, from order entry through delivery, and allows for on-demand customization. According to the company, its proprietary workflows and complex software will enable it to manufacture millions of garments in any quantity on-demand while reducing inventory costs and streamlining the supply chain. While the facility initially will be focused on manufacturing scrubs and sleepwear, PerformanceScrubs.com says the factory model can produce any type of garment. 
 
“We’ve spent years planning and designing our comprehensive system that has the potential to revolutionize how clothing is made,” said J. Kirby Best, CEO, PerformanceScrubs.com. “The rich history of garment manufacturing in Florence/Muscle Shoals makes this the ideal location to launch a state-of-the-art facility. The overwhelming warm welcome by so many makes it feel like home — we are delighted to be here.”
 
PerformanceScrubs.com’s medical scrubs and sleepwear feature moisture-wicking, antimicrobial material and are resistant to wrinkles, stains and fading, the company reports. All of its garments, including components, are 100-percent Made in the USA.
 
The Florence facility is expected to begin operations in July.
 



 
Conveyor lines are being installed at PerformanceScrub.com’s Florence, Ala., facility, as part of its on-demand manufacturing process and systems.

 
June 17, 2014
 

GIZ And Huntsman Textile Effects Cooperate To Raise The Bar For The Textile Industry In Bangladesh Through Chemical Environmental Management

DHAKA, Bangladesh — June 16, 2014 — Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH, a German federal agency that promotes sustainable development around the world, and Huntsman Textile Effects, the leading global provider of high-quality dyes and textiles chemicals, are cooperating to raise industry standards in the management of chemicals by textile mills in Bangladesh. Ten mills have so far signed up to the partners’ GIZ Chemical Environmental Management for Competitiveness Program.

The cooperation was formalized today with the signing of a Memorandum of Understanding between Huntsman Textile Effects and Promotion of Social and Environmental Standards (PSES) a textile industry initiative jointly developed by the governments of Bangladesh and Germany, and implemented by GIZ.

The GIZ Chemical Environmental Management for Competitiveness Program will include managerial and technical training, audit and consultancy services and implementation support from local and international Environmental Management System experts from GIZ and Huntsman Textile Effects. Working closely with the local textiles sector, the two partners will support the development of industry-wide chemical management (CM) best practices in Bangladesh and accelerate the adoption of these practices, with the ultimate aim of supporting the industry’s environmental and economic sustainability.

Bangladesh’s textile industry is the nation’s largest export sector. The ready-made garment (RMG) sector was worth US$19 billion in 2012, when more than 5,000 garment factories employed about 4 million people and accounted for 45% of all industrial workers. To remain internationally competitive, local textile mills and RMG factories increasingly have to demonstrate that they operate in a socially and environmentally sustainable way.

Mr. Magnus Schmid, PSES Program Coordinator, said “Textile factories in Bangladesh are now taking environmental issues more seriously as regulatory requirements become stricter and the economic benefits of sustainability become more widely recognized. PSES has already made a great impact with our CM training program and other initiatives and we look forward to doing even more through our new partnership with Huntsman Textile Effects. With Huntsman, we are committed to helping the industry eliminate hazardous substances from the production process in order to achieve a cleaner and safer textiles sector.”

GIZ has actively supported the development of the textile sector in cooperation with the Bangladesh government for several decades. Through PSES, it has already trained more than 60 consultants from 20 service organizations in the use of its CM tool. This CM tool covers the proper handling and storage of chemicals and seeks to improve workplace safety and compliance with environmental laws and achieve cost savings. Huntsman Textile Effects will support this ongoing work, contributing expertise in the optimization of washing and dyeing processes. It will also provide audit and consultancy services to local mills under its Productivity Improvement Program (PIP).

Mr. Peter Gregory, Brand & Retail Marketing Director of Huntsman Textile Effects, said, “Huntsman Textile Effects has a long established presence in Bangladesh. As a global leader in the transition to a more sustainable textiles sector, we are pleased to join hands with GIZ in Bangladesh to help local factories optimize their production efficiency and environmental compliance whilst also building local competence to enable continued adoption. Our international staff will also receive training from GIZ on its CM toolkit so that we can extend our efforts to factories in other countries as well.”

The cooperation with GIZ is part of Huntsman Textile Effects’ commitment to the Zero Discharge of Hazardous Chemicals programme. This global initiative of 18 leading apparel and footwear brands and retailers intends to eliminate hazardous chemicals from textiles production by 2020.

Note on statistics:
5,000 factories & 4 million workers from Deutsche Welle
Other stats from “Textile Industries in Bangladesh and Challenges of Growth” Research Journal of Engineering Sciences paper (Feb. 2013)

Posted June 17, 2014

Source: Huntsman Textile Effects
 

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