Suminoe To Expand Gaffney, S.C., Facility

Automotive textiles producer Suminoe Textile of America Corp., Gaffney, S.C., is investing $5 million to expand needlepunch nonwoven carpet capacity and add 100 jobs.

The company, a subsidiary of Suminoe Textile Ltd., Japan, established its Gaffney operations in 2003, and expanded the facility in 2010. It now employs more than 400 people in Gaffney.  

Needlepunched nonwoven carpet is increasingly being substituted for tufted carpet in automotive interiors because it is more economical to produce and offers benefits such as light weight, noise absorption and improved aesthetics.

May/June 2014
 

Interspare Develops Smartphone App For Ordering Spare Parts

Finishing lines manufacturer Interspare, Germany, now offers the iPhone-and Android-compatible Smartphone Smart Order System App to simplify spare parts ordering. A customer may photograph the machinery and required spare parts, and transmit the images via the app to Interspare, whose staff then identify the necessary spare parts and provide the part number, price and delivery timeframe to the customer. This time-saving process eliminates the need to search through parts catalogs to identify the correct part and part number before placing an order.

Customers may order spare parts for Krantz, BTM, Artos, Stentex, Babcock Famatex, Hacoba and Franz Müller ranges. Customers also may submit images of other tenter frame spare parts, particularly those manufactured by German companies, for evaluation and a price quote. Interspare will provide the required part if possible.

May/June 2014

Schlafhorst Unveils 2Impact FX Compact Spinning Unit

Germany-based staple spinning technology supplier Schlafhorst, a business unit of Saurer AG, Switzerland, reports its second-generation Zinser 351 2Impact FX compact spinning unit features a new air ducting system that offers a constant and turbulence-free airflow to ensure a consistent vacuum in the compacting unit, which in turn produces a uniformly bound fiber with guaranteed quality.

The company has modified the unit’s self-cleaning compact apron to feature inclined perforated slots that increase the apron’s life. Fiber residue and other dirt particles also are expelled out of the air openings at the apron’s deflection points using the milling effect, eliminating the need for rigid screening drums that clog with fiber residue and require periodic cleaning.

Schlafhorst reports the unit is automatically self-cleaning, designed for optimal aerodynamics, and equipped with its own controlled vacuum unit. These features enable increased annual production of up to 7,700 kilograms of yarn.


The compact apron on Schlafhorst’s second-generation Zinser 351 2Impact FX features inclined perforation.

May/June 2014

Dixie Group Acquires Atlas Carpet Mills

Carpet and rug manufacturer The Dixie Group Inc., Chattanooga, Tenn., has acquired commercial broadloom and modular carpet tile manufacturer Atlas Carpet Mills, Los Angeles, for $17.5 million.

“Dixie and Atlas have had a long relationship that goes back over 40 years,” said Dixie Group Chairman and CEO Daniel K. Frierson, adding that Atlas Founder Jim Horwich remains president of the company. Atlas Executive Vice President Mark Nestler and Vice President of Manufacturing Scott Price also remain with the company.

Commenting on Atlas’s “very strong sales force and excellent brand equity,” Dixie COO Kennedy Frierson stated that “this strong market position has been created by the superior design and styling of their product offerings.” He noted that Atlas’s Saybrook tufting, coating, inspection and shipping operations will continue as before; as will administrative, product development and sales operations. Dixie will consolidate Atlas’s dyeing operations into its own Susan Street facility in Santa Ana, Calif., and many of the associates from the Atlas facility are expected to move to the Santa Ana facility.

Atlas reported sales totaling some $53 million in 2013 and has stayed profitable over its 44-year history. Atlas remains a distinct brand within Dixie’s portfolio, joining the Fabrica International, Masland Carpets, Dixie Home, Masland Contract and Avant brands.

Dixie sales totaled some $345 million in 2013, compared with 2012 sales totaling $266 million.

May/June 2014

Tex Tech Acquires Chapman Innovations

Tex Tech Industries, Portland, Maine — developer of Core Matrix Technology™, a patented protective material — has acquired CarbonX® thermal fabric solutions developer Chapman Innovations, Salt Lake City.

Tex Tech supplies engineered, high-performance fabrics to the aerospace, defense, law enforcement, industrial and sporting goods industries. The company manufactures fire-retardant and thermal acoustic insulation for major commercial aerospace platforms, and also produces tennis felt.

CarbonX nonflammable fabrics and apparel feature a blend of high-performance fibers and are used in protective industrial safety, construction, welding, molten metal, utilities, pulp and paper, oil and gas, firefighting, motorsports and tactical/police applications.

May/June 2014

Aquafil USA Expands, Creates 100 Jobs

Carpet yarn producer Aquafil USA, Cartersville, Ga. — the U.S. subsidiary of Italy-based Aquafil S.p.A. — is investing $20 million to $25 million to expand its operations by approximately 50 percent and add 100 new associates to its workforce of 284 people.

The U.S. subsidiary opened in 1999 as a distributor of fiber imported from Europe, with a small reprocessing and finishing operation. It began producing fibers in 2006, said President and CEO Franco Rossi. “In 2006, our company finally decided to put a larger and more significant footprint in the North American market, and so we started to install fiber extrusion equipment,” he said. “We’ve gone through four expansions now, with more fiber extrusion and processing equipment added each time.”

Aquafil USA produces bulk continuous filament (BCF) nylon 6 yarn, 99 percent of which is solution-dyed, to carpet makers mostly in North and West Georgia. Rossi said the company has a very strong position in the carpet tile sector. Some 40 percent of its yarn is made using Aquafil’s ECONYL® fiber with 100-percent-recycled content. Econyl resin is produced in Europe using post-consumer recycled fishing nets and carpet, and post-industrial waste.

The new expansion will increase annual production capacity from 35 million pounds to more than 50 million pounds. In addition to expanding its existing 312,000-square-foot manufacturing facility, the company is refurbishing and equipping a second facility in Cartersville. The project should be completed in the next six months.

May/June 2014

The Rupp Report: One Month To Go ‘Til Shanghai

In the year 1951, ITMA started in Lille, France, organized by CEMATEX, the European Committee of Textile Machinery Manufacturers. From humble beginnings, it became the world’s leading textile machinery exhibition. Every four years, ITMA took place in Europe, mostly in Paris, Hannover and Milan. In 2003, the tradition was broken, when a very unfortunate event took place in Birmingham, United Kingdom. Up to now, probably the best ITMA ever took place in 2007 in Munich, Germany, followed by ITMA 2011 in Barcelona, Spain. As everybody knows, in 2015, ITMA finally will return to Milan.
 
From Changing Marketplaces …
The basic idea of ITMA was to have a showcase for the European textile industry from the leading machinery producers, which at that time were mostly only in Europe, with some in the United States. However, over the last 20 to 25 years, the markets have changed completely. China started its race to the top league of apparel manufacturers, followed by — in those days — some questionable domestic machinery producers.
 
In the meantime, pushed by local exhibition organizers and associations, virtually all important textile-producing countries in Asia started to have their own events in China, India and Pakistan, just to name a few. With the rising importance of these markets, the number of shows in the Asia-Pacific area increased up to the pain threshold. The mostly European exhibitors under the flag of CEMATEX realized that the costs to attend all these events went up astronomically. In China, only the cities of Beijing and Shanghai were competing to have the number-one event in China, with CITME in Beijing or ShanghaiTex in Shanghai, not to mention OTEMAS in Japan. What was the solution to minimize these costs? A single event for China and the neighboring countries would decrease the expenses, and simplify logistics and many other matters.
 
The idea was to start an ITMA in Asia to combine CITME, ShanghaiTex and OTEMAS. CEMATEX started dealing with all these event organizers and a solution was found — at least with CITME and OTEMAS, and ITMA Asia was born. The rhythm should be the same as the European event, going forward to be called “ITMA Europe.” Every two years, there should be an ITMA in Europe alternating with one in Asia. However, the organizers of ShanghaiTex didn’t cooperate with CEMATEX and continued to have their own show every two years.
 
To have an event on virtually neutral ground, Singapore was chosen for the first successful event in 2001. Apart from the lack of an important textile industry, the location was perfect regarding logistics, visa matters and other issues. This event was followed in Singapore with the second ITMA Asia in 2005.
 
… To A Changing Rhythm
Then, the timing changed. China joined in to take over the organization of ITMA Asia. Combined with CITME, it was now called ITMA Asia + CITME. The first show took place in 2008 in Shanghai, three years after the Singapore event and only one year after ITMA Europe in Munich. But that was not the end of the story, the timing changed again, in spite of rumors in the markets that this two-year rhythm would be too fast. The year 2010 saw the next edition, followed by one in 2012.
 
Shanghai 2014
And now, the fourth edition of ITMA Asia + CITME will be held June 16-20, 2014, at the Shanghai New International Expo Centre. The show will take up 152,200 gross square meters in 13 halls — 15 percent more than in 2012. The 2012 show attracted 1,298 exhibitors from 28 countries and regions.
 
The upcoming show so far has attracted the participation of 1,351 textile machinery manufacturers from 27 countries and regions. Chinese exhibitors will have the largest exhibition area, with more than 66 percent of total area. European manufacturers will take up 22 percent of the total exhibition space.
 
The brand “ITMA Asia + CITME” is currently owned by CEMATEX, the Chinese Textile Machinery Association (CTMA) and its two other Chinese partners: the Sub-Council of Textile Industry, CCPIT (CCPIT-Tex); and China Exhibition Centre Group Corporation (CIEC). The Japan Textile Machinery Association (JTMA) is a special partner of the event. It is organized by Beijing Textile Machinery International Exhibition Co. Ltd. and co-organized by MP Expositions Pte Ltd., Singapore, organizers of the first two events.
 
China: Huge Marketplace
In spite of all current turmoil, China is still by far the most important textile country. According to the General Administration of Customs, China’s textile and apparel exports totaled US$26 billion in 2013 — a 7-percent increase over 2012.
 
Global Industry Analysts Inc., San Hose, Calif., projects that the global textile machinery market will reach US$22.9 billion by 2017. There has been a big shift in demand from traditional to more advanced machinery. Growing investments in textile production are making the Asia-Pacific region the greatest and fastest-growing textile machinery market.
 
According to information from ITMA Asia organizers, in 2012, China’s textile industry invested 779.3 billion yuan in fixed assets. These investments reflect a priority under China’s 12th Five-Year Plan (2011-2015) to raise the textile and other industries’ technological advancement and improvement in craftsmanship and equipment to international standards. Going forward, the Chinese textile industry will be focusing on the development and application of high-technology fibers and environmentally friendly technologies.
 
Experts expect domestic demand for textiles and garments to increase steadily in China, taking into account national economy development, continuing urbanization and income level improvements.
 
Intellectual Property Rights
Many European exhibitors are still arguing about the not very good protection of intellectual property rights. The organizers have released the following statement about their procedures:
 
These procedures are prepared in accordance with the Method of Intellectual Property Rights Protection for Exhibition in order to enhance intellectual property rights protection, to protect the lawful interest of various parties concerned and to maintain the normal order of exhibition.
 
The Owners and Organizers of ITMA Asia + CITME 2014 (“exhibition”) respect and protect the lawful interest of intellectual property rights owners during the exhibition. Exhibitors shall ensure that their exhibits do not constitute an infringement of other parties’ intellectual property rights.
 
An on-site intellectual property rights office (“IPR Office”) will be set up for the exhibition, which will consist of the Organizer, external IPR administrative authority and IPR practitioners.
 
Last Call For Online Registration
The organizers state: “Visitors are advised to plan their visit early. To avoid onsite queues, visitors can purchase their badges online at www.itmaasia.com and www.citme.com.cnto to enjoy an attractive 40 percent discount. For added convenience, visitors may print their badges after successful registration. Visitors are invited to pay for the tickets before 1st of June, 2014 to enjoy the early-bird rates.” More information is available at itmaasiacitme@ciec.com.cn.
 
Come And See Us
Off the record, many European exhibitors still don’t like the two-year rhythm of ITMA Asia + CITME. They say that the time lag of only two years between the two shows is too short to present new equipment every time. However, the show is still the most important textile machinery exhibition event in the Asia-Pacific region. And this is the reason why the Textile Industries Media Group will also be present in Shanghai. Come and see us in Hall E5, Stand H11.
 
May 13, 2014
 

Thermore Introduces EVOdown™ Down Alternative

Milan-based thermal insulation manufacturer Thermore S.p.A. has launched EVOdown™ down alternative for apparel applications.
 
The company reports the product has a soft hand and high-loft down-like appearance, similar to blown-in down or fiber ball production techniques — which have increasingly been used as down alternatives in response to the rising cost of duck and goose down, animal welfare issues and lack of quality control; but often result in problems such as stability limitations, fiber clumping issues, heavy fiber migration and the development of cold spots.
 
EVOdown is a rolled free-fiber composite featuring two external higher density layers encapsulating free fibers in the middle layer, which results in significantly reduced clumping and fiber migration and ensures consistent, high thermal performance throughout the garment, Thermore reports. In addition to offering the same softness and volume as natural down, the product is hypoallergenic, can be machine-washed and dried and maintains its structure over time.
 
Filling weights offered include 80, 115 and 170 grams (g). For optimal finish and performance results, Thermore recommends that EVOdown be quilted with test-approved, down-proof, ultralight fabrics weighing less than 30 g in a pattern of 5 centimeters (cm) or smaller for the 80-g and 115-g weights; and 10 cm or smaller for the 170-g weight.
 
May 13, 2014
 
 
 

Milliken Acquires Westex

Spartanburg-based textile and chemical manufacturer Milliken & Company has acquired Westex Inc., a Chicago-based manufacturer of flame-resistant (FR) fabrics for industrial applications. The acquisition will bring together Milliken’s strong presence in the specialty fabrics market with Westex’s high level of expertise in the global FR fabric industry.
 
Westex was established in 1919 and first began manufacturing FR fabrics during World War II for the U.S. military on a commission basis. The company launched a research and development program in 1987 that resulted in the creation of its Indura® fabric, which was the first 100-percent cotton FR fabric, Westex reports. The fabric provides multipurpose protection from electric arc flash, flash fire, molten ferrous metal and welding exposures for the life of the garment. Westex’s other FR brands include UltraSoft®, UltraSoft AC®, TrueComfort™, Moda-Quilt® and Vinex®.
 
“We look forward to welcoming the Westex team to Milliken & Company,” said Jeff Price, president, specialty fabrics division, Milliken & Company. “As we look to the future, we are committed to changing the experience for industrial workers with FR innovations that further improve comfort and productivity.”
 
Westex’s manufacturing facility, located in Sylvania, Ga., will remain open.
 
“All of us at Westex look forward to joining a strong, values-based company with a long heritage of innovation,” said Mike Enright, vice president of sales and marketing, Westex. “Westex has a proven track record of developing FR technology, products, and strong end-user relationships that help customers develop successful programs. By combining our collective R&D talent, deep customer knowledge, and market access, we will strengthen our capabilities and offer workers the highest levels of FR protection and comfort.”
 
May 13, 2014

Styku Launches FitFyle™ App

Styku — a Los Angeles-based provider of size and fit prediction technology for online retailers — reports it has launched FitFyle™, a size and fit prediction app that provides accurate recommendations without requiring garment data.
 
Users simply answer a few questions to create an individualized FitFyle, which is a digital file or record of items. The app then uses the patent-pending Smart Algorithm to match users with body doubles that have similar fit and size preferences, and provides recommendations based on those records. Consumers may select from 8,500 brands and 97 product categories to get recommendations.
 
FitFyle utilizes the patent-pending Continuous Fit Prediction feature, in which once a FitFyle is created while on a product page, recommendations for different products are given throughout the user’s shopping experience when they navigate to other Web pages without requiring them to click on something.
 
Retailers may auto-integrate with the FitFyle Wizard in 30 seconds or less, and the app comes standard with an account manager application as well as an analytics suite that provides performance metrics.
 
FitFyle is available for beta testing on the Shopify App store and via Styku’s custom application programming interface for any apparel store.
 
May 13, 2014

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