Stäubli On Display At ITMACH, India

PFÄFFIKON, Switzerland — September 29, 2017 — Represented in the Indian textile market since 1947 and established with a company-owned liaison office in India since 1996, Stäubli has been an important supplier to numerous local weaving mills for decades. Stäubli machines incorporate state-of-the-art technology and stand out by virtue of their impressive service life, simple maintenance, and easy integration. Offering these and many more advantages to weaving mills and supporting them as a reliable partner, Stäubli helps mills to improve their workflows, achieve more economical production, increase their output, and expand their technical capabilities.

Shedding systems for frame weaving – a range that covers every need

At this year’s ITMACH visitors can experience the latest electronic rotary dobby S3260 featuring the unique Stäubli locking system that assures the reliable selection of heald frames even at the highest production speeds. This dobby will be shown in combination with the latest harness motion e32/33, featuring a new construction concept that completely eliminates the need for maintenance of the major parts of the harness motion. This setup churns out high-quality weaves and allows the mill to step up the pace.

As a leading supplier of shedding solutions for frame weaving, Stäubli provides not only rotary dobbies but a wide range of cam motions for a broad variety of weaves, from basic to heavy. The recently launched S1691 and S1692 models for basic weaves are equipped with a new mechanical levelling system, directly lubricated in an oil bath, and feature a lubrication network integrated into the housing. This impressive housing also features optimised sealing and high mechanical resistance. These cam motions can also be run in combination with the high-quality e32/33 harness motion.

Jacquard expertise supports weavers’ creativity

Stäubli offers a comprehensive range of versatile Jacquard solutions. These high-performance machines are suitable for weaving delicate damasks, tapestries, Gobelins, brocades, wall fabrics, terry and silk fabrics, narrow textiles, name-list weaving on selvedges, and technical textiles with Jacquard constructions. The latest SX and LX/LXL Jacquard machines are in use in numerous weaving mills around the world, appreciated for their versatility as well as their robust and compact design. With optimised air flow and many other high-performance engineering features, these machines ensure reliable and precise shedding – the basis for high-quality fabrics economically woven at the highest production speeds.

As the perfect complement to its Jacquard machines, Stäubli offers the MX module. Made of composite material, this is the heart of the Jacquard machine, ensuring precise positioning. Stäubli harnesses, which can be tailored to each customer’s needs, complete the setup for mills that seek excellence and creativity in Jacquard weaving.

Automated weaving preparation – the key to enhanced performance

The perfectly prepared warp is a prerequisite for any weaving process and a key to high-quality weaves. Stäubli offers automated weaving preparation solutions that support mills in this crucial production step with precision, reliability, and speed. The renowned SAFIR automatic drawing-in installations offer invaluable ‘Active Warp Control’ features such as optical recognition of colours and yarn twists. ITMACH visitors will receive detailed information about these and other Stäubli workhorses designed to easily integrate into any weaving mill. Visitors to the booth are also invited to a hands-on demonstration of the TOPMATIC warp-tying installation – to see in person how quickly and easily reliable knots can be automatically tied with a variety of yarn types.

Posted October 6, 2017

Source: Stäubli

RadiciGroup Releases Its 2016 Sustainability Report

BERGAMO, Italy — October 6, 2016 — RadiciGroup emissions reduced by 51 percent during the last 6 years.
51.6 percent of electricity used by Group plants in 2016 came from renewable sources. Strong emphasis on employee training, with 53,228 hours of courses in 2016. Real commitment to a sustainable supply chain.

The RadiciGroup 2016 Sustainability Report has been officially released. The document — available in Italian and English — reports on the objectives and goals achieved by the Group in the field of economic, environmental and social sustainability, sets new challenges for the organization and communicates its performance to all stakeholders in a transparent way.

The 2016 edition is the Group’s 13th annual Sustainability Report, which, as in the prior year, has been drawn up according to the guidelines of the Global Reporting Initiative — version 4 (GRI G4 Core). For the 6th year in a row, the Report has received external assurance by Certiquality, an accredited certification body.

In all, 21 RadiciGroup production companies, in addition to the parent company, supplied information and data for the 25 quantitative and qualitative performance indicators covered in the Sustainability Report. More than 70 people were involved in the preparation of the document.

“I am really proud of our Sustainability Report,” said Angelo Radici, president of RadiciGroup. “It represents a kind of Group ‘identity card’ with an annual renewal date, which we see not only as certification of our history as a company committed to social responsibility — a trait that has defined us since our very beginning — but also as motivation for new initiatives that will, year after year, reinforce our commitment to the social and economic development of the communities we are honoured to be a part of, operating at all times with due respect for the environment.”

Despite the fact that the margins for improvement are getting slimmer as a result of the extensive work done by the Group during previous years, all environmental performance indicators in 2016 turned out positive. For instance, 51.6 percent of the electrical energy used by RadiciGroup in 2016 came from renewable energy sources. This achievement was the result of a deliberate choice made by the company to shift increasingly more towards energy sources with lower environmental impact. During the past 6 years, this corporate policy led to an increase in the percentage of electricity from renewable energy sources, which went from 40.8 percent in 2011 to 51.6 percent in 2016.

In the same 6-year period, the Group also reduced its total consumption of energy from fossil sources per unit of product processed by 17.5 percent (from 7.6 GJ/t in 2011 to 6.3 GJ/t in 2016). Finally, thanks to an improved energy mix and a corporate strategy more heavily geared towards the use of Best Available Techniques, the emissions by Group companies during the last 6 years dropped from 1.00 tCO2eq/t (2011) down to 0.49 tCO2eq/t (2016), a 51 percent reduction.

Additionally, air emissions have consistently improved, with a 68 percent drop in pollutants, mostly due to the implementation of the latest generation abatement technologies, which have greatly contributed to the Group’s improvement in overall environmental performance.

“Our Group has the capability to create wealth for all its stakeholders, but, at the same time, we are committed to reducing the amount of resources needed to generate it, “ stressed Maurizio Radici, vice president of RadiciGroup. “Such a goal is attained through our experience, the tireless efforts of every single employee, and, of course, ongoing investment to improve plant technology. We’re aiming at environmental sustainability combined with economic sustainability. This strategy of resource optimization, plant efficiency improvement and energy consumption reduction provides the Group with the conditions for continuous growth.”

Indeed, from the Report, it can be seen that, while the Group’s net total value added — understood as the capability of a company to generate wealth to be distributed among its stakeholders — increased during the last few years (over EUR 206 million in 2016, +12 percent compared to 2015), its resource consumption decreased, yielding a “virtuous” ratio.

“I’d say that our approach to sustainability can be summed up in these words: ecodesign and the circular economy,” Angelo Radici concluded. “In practical terms, it means that RadiciGroup is committed to developing low environmental impact materials and, what’s more, having its products and processes certified. The Group can be considered an ideal upstream supplier for an ecodesign-oriented market, which thinks about materials even in terms of the end of their useful life, putting into practice the European Union’s circular economy proposal. One of our greatest challenges, which we are concentrating on group-wide in all business areas, is the complete recyclability of our synthetic fibres: the goal is for all our textile products to be mechanically recycled, so they become new plastic materials for technical and industrial uses.”

Moving in this direction is Radici Novacips, a company in the RadiciGroup Performance Plastics Business Area (a manufacturer of polyamide and plastics engineering plastics with headquarters in Chignolo d’Isola in the province of Bergamo, Italy). The plant specializes in plastics recovery and the recycling of polymer scrap from all Group plants (polymerization and extrusion scrap and spinning waste). An Environmental Product Declaration (EPD) for the polyamide scrap recovery service has been independently verified and registered. Other plants in the Group’s Performance Plastics Business Area, located around the globe, can thus use both the primary polymer raw material and the secondary recycled raw material.

Concerning social sustainability, the Report, as in the past, highlights the Group’s workers: “As a private company, where we Radici brothers are the sole shareholders, we care greatly about our employees,” Maurizio Radici noted. “Not just our people who work here in Bergamo, where the Group was born and took its first steps (1,000 of the Group’s 3,000 employees are based in Bergamo), but also everyone working in all the communities where the Group operates. One of the aspects we have invested in seriously in recent years is safety, and we’ve achieved good results. Last year alone, over 330 workers were involved in safety training sessions for a total of about 7,790 hours of classes and workshops. We plan to continue along the same lines in order to motivate all Group staff to build a real company culture of accident prevention.”

Training courses on other topics were also carried out, for example: management systems (quality, environment, energy, etc.), introduction to the new business management information systems, regulations and technical subjects needed to improve company processes, for a total of 53,228 hours of training in 2016.

However, to RadiciGroup, sustainability means more than products, production processes and organizational dynamics. Sustainability involves the entire system. This is why all RadiciGroup companies have published new Supplier and Customer Codes of Conduct: voluntary formal commitments shared with the key players in the supply chain to help make sustainability an integral part of business strategy. Both Codes identify the values that should guide the business activities of everyone who interacts — long or short-term — with the Group’s companies. Legality, transparency, fairness, trust and collaboration are the principles underpinning the development of a supply chain focused not only on product and service quality, but also on the environmental, social and working conditions where the products are made.

Posted October 6, 2016

Source: RadiciGroup

INDA Launches New Directory Of Pilot Lines For Nonwoven Product Development

CARY, N.C. — October 6, 2017 — INDA, Association of the Nonwoven Fabrics Industry, has launched print and web versions of a new Directory of Pilot Lines for Nonwoven/Engineered Materials Product Development. This is the first and only compendium of those pilot facilities who offer commercially available machine time for the necessary trial activity associated with the development of new nonwoven fabrics/structures.

The directory catalogs 32 pilot facilities in the US, Europe and Asia. There is a brief description of each facility’s process capability, size or throughput limits, and contact information.

“Product development for new business in engineered materials requires sample materials, and samples require small scale pilot production equipment as it is often too costly to utilize commercial equipment for such needs,” said INDA President Dave Rousse.  “We expect this new document to be a living, growing listing for technical/research professionals and product developers.”

The Directory is available on the INDA website or by contacting INDA.

Posted October 6, 2017

Source: INDA, Association of the Nonwoven Fabrics Industry

Engineered Floors Has Entered Into An Asset Purchase Agreement

DALTON, Ga. — October 6, 2017 — Engineered Floors LLC and Beaulieu Group LLC have entered into an asset purchase agreement for substantially all of the operating assets of Beaulieu. The companies had previously announced that they had agreed to terms in a letter of intent. They have now concluded those negotiations and executed a definitive agreement.

Beaulieu, which us under Chapter 11 bankruptcy protection, will seek court approval of this transaction. The transaction is now expected to close in early November. Engineered Floors plans to operate the assets going forward and to continue to grow the residential and commercial businesses.

“This will be good for both our business and the community,” said Robert E. Shaw, chairman and CEO of Engineered Floors.

Posted October 6, 2017

Source: Engineered Floors

Hardwick Clothes, America’s Oldest Made In America Tailored Clothing Company, Relaunches Brand, Growing Heritage Fashion Appeal

CLEVELAND, Tenn. — October 5, 2017 — America’s oldest Made in USA tailored clothing maker, Hardwick Clothes, has launched a new flagship website and brand identity update, and announced a “Win a Wardrobe” contest to commemorate the event.

The 137 year old purveyors of 100-percent American Made, impeccably crafted blazers, sport coats, suits, and pants continues their transformation into makers of world class, finely constructed, Made in America tailored garments.

Drafting off of steady seasonal increases in both wholesale and retail sales, including the company’s first line in legendary clothing retailer Saks Fifth Avenue’s New York City stores and iconic Southern department store Dillard’s, as well as a growing business with an illustrious group of fine regional specialty stores, the Cleveland, Tenn.-based brand’s new identity is both a nod to the modernization and elevation of the company’s product offerings and a clean, retro homage to its proud small town USA roots.

Hardwick’s website and brand relaunch are the culmination of a process that began with its 2014 acquisition by Cleveland business icon W. Allan Jones, in an effort to save American jobs in his hometown. “Hardwick is Cleveland, and Cleveland is America. I could not stand by and let such a proud historical legacy drift into oblivion,” noted Jones. “Saving our country and our economy starts with building and buying American Made, and keeping Americans working. This is an investment in the future of America. This is personal.”

It is also the first step in what Hardwick believes will continue to be a proud, lasting renaissance in craft-focused Made in America tailored clothing. “Re-shaping and re-launching the brand and the website are the final pieces of the puzzle. The most crucial element in this transition began with nailing down the make,” notes CEO Bruce Bellusci, industry veteran and former Hart Schaffner Marx heavyweight.

“To have broken down and rebuilt the entire design, sourcing, and manufacturing process, to the point where we are now making garments with luxurious Vitale Barberis Canonico Super 150’s and Reda Super 110’s wool, stacked custom horn buttons, pick-stitching, patch pockets, etc. is no small feat. Our people make heirloom quality, yet eminently affordable pieces, here in Tennessee, every day.”

Under Bellusci, and guided by the seasoned sartorial eye of Head of Design & Merchandising John Parenti, Hardwick has successfully shifted its focus to a decidedly modern look, feel, and fit, without abandoning its classic foundation. The fall line incorporates seasonal tweeds, plaids, and patterns alongside its time-tested stable of classic blazers, suits, and premium khaki pants. Hardwick also expands its fit offerings, adding a Neapolitan-inspired Trim fit alongside its Modern and Classic bodies. An archival, undarted, Trad sack coat, the Ivy fit, drops in Holiday.

Parenti notes, “Discerning customers — the folks we are focused on selling to — want lasting value. That goes beyond price. It comes down to quality and fit, which comes down to the materials and ultimately the make of the garment. Our make is truly world class, and that drives our value proposition.”

The venerable Southern brand aims to cement its existing position as a maker of award winning American classics — the Chairman’s Collection 1880 Blazer won Garden & Gun Magazine‘s ‘Best in the South’ award in 2015 — while growing as a leader in the exploding realm of stylish seasonal offerings, in increasingly modern fits and fabrics.

“Having a rich historical legacy to leverage, including the unique claim to the title of America’s Oldest [continuously operated, 100-percent Made in America tailored clothing company], we are operating from an unrivaled position of strength in terms of storytelling,” notes Vice President of Marketing, Chris Fleming, Hardwick’s Polo Ralph Lauren-trained marketing lead. “But we are also relatively unknown. We are essentially the world’s oldest start-up.”

“Tailored clothing’s nostalgia factor and built-for-Instagram aesthetics have clearly struck a chord with a younger, more diverse, style-obsessed consumer. They appreciate both the principle and practice of our Made in USA craft focus, as well as our grassroots approach: we do our photoshoots here in Cleveland, our employees are our models. We believe this consumer is itching to make a meaningful connection with a Made in America brand that has remained true to its roots — principles over profits — for 137 years,” adds Fleming.

Echoing the company’s deep connection to Cleveland and the city’s own auto-racing past, Bellusci lauds the work that has been done so far, while highlighting the opportunity ahead: “This is special, what we are doing here. It has meaning, and that meaning is beginning to resonate. Better buckle up ….”

Posted October 5, 2017

Source: Hardwick Clothes

First-Ever Hygienically Clean Hospitality Certification To K-Bro, Calgary

ALEXANDRIA, Va. — October 5, 2017 — K-Bro Linen Systems Inc.’s Calgary, Alberta, laundry is the first linen, uniform and textile services facility to earn Hygienically Clean Hospitality certification, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The certification confirms their dedication to compliance and processing textiles using BMPs as described in their quality assurance documentation, the focal point for Hygienically Clean inspectors’ evaluation of critical control points that minimize risk. The independent, third-party inspection confirms essential evidence that:

  • Employees are properly trained and protected;
  • Managers understand legal requirements;
  • OSHA-compliant; and
  • Physical plant operates effectively.

In addition, K-Bro passed three rounds of outcome-based microbial testing, indicating that their processes are producing hygienically clean linens and garments with no harmful presence of bacteria and fungus.

To maintain certification, laundry plants must pass quarterly testing to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained.

This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for hotels, bed and breakfasts and other lodging industry segments.

Certified laundries use processes, chemicals and BMPs acknowledged by the U.S. Centers for Disease Control and Prevention (CDC), American National Standards Institute (ANSI) and others. Introduced in 2012, Hygienically Clean incorporates the international cleanliness standards for healthcare linens and garments used worldwide by the Certification Association for Professional Textile Services and the European Committee for Standardization.

Objective experts in epidemiology, infection control, nursing and other healthcare professions work with TRSA launderers to ensure the certification continues to enforce the highest standards for producing clean hospitality textiles. With 100+ years as the textile services industry’s leading business association, TRSA’s expertise in laundry BMP development is unmatched.

Based in Edmonton, Alberta, K-Bro is recognized as Canada’s largest owner-operator of laundry and linen processing facilities, with nine across the country from Victoria, British Columbia to Quebec City, Quebec. The company has earned Hygienically Clean Healthcare certification in Calgary and Vancouver (Burnaby), British Columbia.

“Congratulations to K-Bro on their certification,” said Joseph Ricci, TRSA president and CEO. “This achievement proves their dedication to building their customers’ confidence that their laundry takes every step possible to prevent human illness.”

Posted October 5, 2017

Source: TRSA

AmeriPride Launches New Service Providing First Aid Supplies

MINNEAPOLIS — October 4, 2017 — AmeriPride Services today announced the launch of a fully managed first aid service that allows customers to quickly and effectively respond to first aid emergencies and injuries. The new service offers wall-mounted first aid cabinets, eyewash stations, individually packaged over-the-counter medicines and motorist kits for fleet and mobile personnel to businesses of all sizes in various industries.

AmeriPride replenishes the first aid supplies as necessary to meet ANSI and OSHA regulatory standards and service log requirements. Cost for this service starts at $9 a week with no upfront costs.

“I’m thrilled that we are bringing a unique, cost-effective solution to the market that genuinely eases the hassle and worry of running a compliant and safe business,” said Dave Rotman, Vice President of Marketing and Supply Chain for AmeriPride. “Our unique safety offering will help customers satisfy regulatory requirements and ensure their employees have the proper supplies needed in an emergency.”

First aid cabinets include hospital-grade products and prepackaged modules specifically labeled and organized for quick response and treatment of burns, eye wounds, serious wounds and resuscitation. Modules are designed so that even inexperienced first responders can effectively assist in an emergency situation.

Some of AmeriPride’s other safety products include slip-resistant floor mats, flame resistant and high visibility and enhanced visibility uniforms, as well as restroom and cleaning products. AmeriPride’s new first aid products and service can be found online at www.ameripride.com/facility-services/first-aid.

Posted October 5, 2017

Source: AmeriPride Services

Vestagen Closes $9.5 Million Financing To Advance Adoption Of Its VESTEX® Active Barrier Healthcare Uniforms

ORLANDO, Fla. — October 5, 2017 — Vestagen Protective Technologies Inc. — developer and marketer of VESTEX® Active Barrier fabric healthcare uniforms, lab coats and patient garments — today announced the closing of a $9.5 million financing. Existing investors Advent Life Sciences and HealthQuest Capital, and new investors Greenline Ventures, Northwell Ventures and Mercy Health of Cincinnati, participated in the funding round.

Proceeds from the financing will primarily be used to generate additional clinical evidence of Vestex’s ability to protect healthcare workers and patients from the risks of unanticipated exposures to body fluids, to obtain regulatory review of the protective properties of Vestex fabric and to expand the company’s commercialization activities.

“The need for new approaches to support the safety of our healthcare system has helped propel adoption of our Vestex Active Barrier uniforms by leading institutions such as Northwell Health and Mercy Health,” said Bill Bold, CEO, Vestagen. “This financing provides additional resources for our clinical and regulatory initiatives and enables expansion of the commercialization activities we are conducting on our own and with the support of partners. We appreciate the confidence of our existing investors and welcome our new investors. We are especially proud that our new investors include two healthcare organizations who are also Vestagen customers — in our view a tremendous validation of the value and potential of Vestex attire.”

“Investing in young companies with disruptive potential such as Vestagen is an important part of our economic development mission,” said Patrick Vahey, President of Greenline Ventures. “Vestagen has made substantial progress in achieving adoption of its breakthrough Vestex apparel by influential healthcare leaders. We are pleased to support their next phase of growth by providing capital that will help them achieve their business targets while creating high quality jobs in the geographic areas where they operate.”

“Northwell Ventures invests in growth companies whose innovative products and services aim to strengthen the patient and customer experience and enhance organizational effectiveness,” said Michael Dowling, president and CEO, Northwell Health. “We are pleased to be able to participate in Vestagen’s new financing, as its Vestex uniforms are already making a difference in our hospitals in addressing what we see as a large unmet need and market opportunity.”

“Mercy Health is a mission-driven organization that supports the development of promising companies with the potential to make a positive difference for our community,” said Justin McGoldrick, MD, Mercy Health’s Chief Medical Officer, Research and Innovation. “Vestagen’s Vestex uniforms, which represent a practical technology-based solution designed to support the everyday safety of healthcare workers and patients, align with our Mission and Values. As we pilot Vestex attire within our healthcare facilities, we are pleased to have the opportunity to participate in their future success.”

Vestex Active Barrier fabric is a unique combination of technologies used to produce comfortable, continuous-wear healthcare worker and patient garments intended to minimize the risks associated with unanticipated exposure to body fluids during routine use, by repelling fluid splatter and spills from the fabric. It contains an EPA-registered antimicrobial agent shown in controlled conditions in laboratory and hospital settings to inhibit the growth of certain bacteria on the fabric. A peer reviewed hospital-based study published in a leading medical journal showed reduced acquisition and retention of certain microorganisms on Vestex scrubs compared to conventional healthcare uniforms. Vestex has earned an exclusive endorsement from the American Hospital Association.

Posted October 5, 2017

Source: Vestagen Protective Technologies

Teijin To Participate In Intertextile Shanghai Apparel Fabrics

TOKYO, Japan — October 5, 2017 — Teijin Ltd. announced today that Teijin Frontier Co. Ltd., the Teijin group’s fiber-product converting company, and Nantong Teijin Co., Ltd., the group’s textile manufacturing and sales company based in Nantong, China, will participate in Intertextile Shanghai Apparel Fabrics–Autumn Edition 2017, one of the world’s biggest and most comprehensive exhibitions of apparel fabric and accessories. The show will be held at the National Exhibition and Convention Center in Shanghai from October 11-13.

Teijin Frontier (stand 6.2-D63) will attend the show for a seventh consecutive year to exhibit a variety of special garment materials, including stretchable, shape-retaining SOLOTEX®, DELTAPEAK® adopted in sports apparel, highly water-repellent outerwear material, materials made with Solotex, collaborative products made with the Beijing Institute of Fashion Technology, and undergarment materials made with NANOFRONT® and WAVERON™, as their first appearance in this show.

Nantong Teijin’s 15th consecutive annual stand (1-G35) will showcase a range of eco-friendly materials, including world-class chemically recycled polyester materials and Solotex, a partially bio-delivered material incorporating polytrimethylene terephthalate fiber. The stand will also present MICROFT®, a moisture-permeable, water-repellent material made with high-performance microfiber, and propose new materials for fashion wear, uniforms and knitted materials.

The Teijin group will use the show to promote Teijin Frontier’s wide converting power and technical expertise with advanced spinning processing, yarn processing and finishing methods, Nantong Teijin’s differentiated materials including polyesters, and new materials and solutions such as Solotex and Deltapeak that meet diverse needs. Teijin Frontier and Nantong Teijin look forward to attracting new customers in China and expanding their global market through their participation in Intertextile Shanghai Apparel Fabrics–Autumn Edition 2017.

The exhibition attracted a record 73,000 people and 4,600 companies from nearly 30 countries last year. More than 2,700 suppliers are expected to participate in the show this year.

Posted October 5, 2017

Source: Teijin Ltd.

Sustainable In Many Different Ways: Recycling At Trevira

BOBINGEN, Germany — October 5, 2017 — On October 4, 2017, a new brand was introduced at Trevira: Trevira SINFINECO®. This label may be carried by all textiles that contain sustainable Trevira products. Sustainable, innovative, high-value and responsible — these are the values the new brand stands for.

As an industrial enterprise, Trevira is conscious of its special responsibility for an intact environment and has long advocated the recycling of valuable raw materials and waste products. Trevira CEO Klaus Holz: “We at Trevira wish to preserve the environment and at the same time work to create value. These are the criteria of our sustainability concept.“

Creation of the new brand is therefore only a logical step, one that enables customers to label their sustainable Trevira products as such. Trevira is known for the high quality of its products. In every way recycled products are as good as the original materials in terms of quality and performance.

Two vital elements in Pre-Consumer Recycling and an important concept in Post-Consumer Recycling form part of the sustainability strategy of Trevira to conserve resources and maintain value.

In the area of Pre-Consumer Recycling, on the one hand, residual materials resulting from the manufacture of polyester fibers and filaments in Bobingen and Guben, dependent on the manufacturing step, are processed in the agglomeration plant and restored to become serviceable primary material. The recyclates are then fed back to our fibre and filament spinning mills, to be made into new top-quality products.

On the other hand, in fiber production there occurs in the manufacture of tow a small proportion of tow that cannot be used for converting and has to be cut out. Instead of selling this material as waste, it is cut up, pressed into balls and then carded / combed by a partner, resulting in a 1A quality product. The GRS certification (Global Recycled Standard) is requested for this. As with converter tow from new material, the recycled tow is mostly incorporated into polyester wool blends (55-percent PET/45-percent wool), which are used primarily in corporate wear and uniforms.

In the area of Post-Consumer Recycling, Trevira offers filament yarns consisting of 100-percent recycled PET bottles. Our parent company Indorama manufactures very high quality recycled chips from PET bottles. Since only transparent PET bottles are used in Thailand, the flakes and chips are of a particularly good and very uniform quality. The recycled chips, fibres and filaments from Indorama bear the GRS certificates (Global Recycled Standard) and RCS-NL (Recycled Claim Standard). Trevira processes the regranulate made by Indorama from bottle flakes into filament yarns consisting 100 % of recycled material. The filament yarns are available in titres 167 and 76 dtex normal polyester. Alongside technical applications, they are used in the automotive and apparel sectors. In addition, many promising developments with the recycled material are on their way.

Posted October 5, 2017

Source: Trevira

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