Latest Economic Data Are A Wakeup Call To Build An Ambitious Industrial Strategy

BRUSSELS — October 2, 2020 — Latest data suggest a situation worse than 2009 as turnover fell by nearly 25 percent in the textile industry, and by 35 percent in the clothing sector. On the other hand, imported textile products from China increased sharply. EURATEX asks the European Union to quickly implement what has been promised and develop a resilient industry.

On the occasion of the EURATEX Board of Directors meeting, President Alberto Paccanelli commented on the latest economic update for the European textiles and clothing sector.

The 2nd quarter of 2020 has shown a decline of our industry as we have never seen before, not even during the 2009 financial crisis: turnover fell by nearly 25 percent in the textiles industry, and even by 35 percent in the clothing sector. Retail sales plunged by 43 percent, in some countries even more than 60 percent.

On the other hand, during this same period (April-June 2020), we witnessed a remarkable increase in imported textile products from China. Specifically, imports of face masks grew from approximately 0.5 billion euros in 2019 to 13.5 billion euros in 2020, an increase of 2,700 percent. At the same time, E.U. exports of T&C products fell by 35 percent during that same quarter.

Such figures are a wake-up call for the European Union to act quickly. Alberto Paccanelli commented: “President von der Leyen announced an update of the E.U.’s Industry Strategy during her State of the Union; I would ask her to first implement what has been promised, before announcing new strategies: ensure a level playing field for our companies, develop a resilient industry, support innovation, etc. We have put proposals on the table but fail to see progress on their implementation”.

It its Recovery Strategy submitted to the European Commission in June, EURATEX has proposed to establish a strategic textile alliance, to support innovation and digitalization of the industry, to turn sustainability into a source of competitiveness, to ensure free and fair trade.

In reality, we see an escalating trade war with the US, we see no progress on negotiations with the UK (our most important export market), we see segments of our industry being excluded from the ETS compensation system, we see a reduction in research funding, we see pressure to introduce costly due diligence models, we see critical products being supplied through doubtful procurement processes.

European T&C companies have shown great responsibility during this crisis, by maintaining their labor force as much as possible (employment fell by less than 5 percent) and reorganizing their production to support the health crisis. Many companies invest to improve sustainability and circularity, but they are nonetheless criticized for environmental damages which are caused by others.

Dirk Vantyghem added: “We want to engage in a positive dialogue with the EU to build a modern and competitive textiles and clothing industry, as an essential pillar of the European economy. But this dialogue should lead to tangible results. Our entrepreneurs are optimists, as indicated in the September Business confidence (+3.9 percent from August), but they need a clear framework in which they can grow, innovate and create jobs.”

Posted October 2, 2020

Source: EURATEX

RISE® Conference Delivers On New Technologies For Nonwovens/Engineered Materials — Virtually

CARY, N.C. — October 2, 2020 — More than 150 professionals in product development, materials science, and new technologies convened for the 10th conference edition of RISE® — Research, Innovation & Science for Engineered Fabrics, held virtually, September 29-October 1. The event was co-organized by INDA, the Association of the Nonwoven Fabrics Industry, The Nonwovens Institute, and North Carolina State University.

Participants praised the program content which focused on: Societal Issues Affecting the Nonwovens Industry, Biosourced Polymers & Fibers, COVID-19 Responses, Sustainability: Material Science Developments, and Dynamic Markets & Future Smart Machines.

“In this time of unprecedented challenges, INDA’s Team did an outstanding job in hosting the Virtual RISE Conference. In my view, talks covering Bio Polymers and Material Sustainability topics were of supreme value for groups focusing on solving complex material science challenges in the field of fiber science and nonwoven materials,” said Vinit Singh, product development manager, Jacob Holm.

“My goal in attending RISE was to explore new fibers, new technologies, and new market trends in the nonwovens arena for new product applications and market opportunities. RISE absolutely delivered new thinking and approaches,” said Andy Burns, business development manager, Milliken Nonwovens LLC.

“This was my first year attending RISE. I found the presentations to be very interesting, informative, and relevant with topics on the pandemic and sustainability. The adaptation to a virtual setting was executed very well,” said Daisy Campen, product development and analytical engineer, Techmer PM LLC.

“The focused discussions on Sustainability were especially relevant to RYAM’s interests, and I enjoyed networking with other professionals over Coffee-Talk and Q&A sessions,” said Larissa Fenn, manager, New Products, Rayonier Advanced Materials.

“The presentation about masks was excellent. I really enjoyed the science presented, and the opportunity to ‘geek out’,” said Heidi Beatty, consultant, Crown Abbey LLC.

“I enjoyed attending RISE 2020. Excellent speakers gave very good presentations on a variety of topics. Looking forward to the next RISE conference,” said Dr. Hooman Tafreshi,  associate director for Research, The Nonwovens Institute, North Carolina State University.

Highlights of the event included presentations on The Future of Sustainable Plastic Alternatives and the Impact of the SUPD on Innovation, by Dr. Bryan Haynes, Senior Technical Director, Global Nonwovens, Kimberly-Clark Corp.; COVID & the Global Fiber Market, by Jon Devine, Senior Economist, Cotton Incorporated; Sustainability from the Perspective of a Nonwoven Supplier to Disposable Care Products, by Thomas Broch, Regulatory & Scientific Affairs Manager, and Mette Due, QA & Sustainability Director, Fibertex Personal Care A/S; Driving Production Efficiency and Performance in N95 Face Masks, by Robert Green, Vice President of Performance Polymers, NatureWorks; Surgical Mask Particle Filtration Efficiency: Time for Change, by Dr. Behnam Pourdeyhimi, William A. Klopman Distinguished Professor, North Carolina State University, Executive Director, The Nonwovens Institute; Sustainable Materials and Their Processing for the Future Nonwovens Industry, by Dr. Orlando Rojas, Professor, University of British Columbia; and Sustainable Polymers and Fibers for Nonwovens: Current Status and Future, by Dr. Gajanan Bhat, Textiles, Merchandising, and Interiors, The University of Georgia.

The program included the presentation of the RISE® Innovation Award winner and multiple virtual networking options, including a session where participants ask-the-expert speakers questions pertaining to their focused presentations, along with trivia breaks, coffee breaks and a cocktail hour.

RISE® Innovation Award Presentation

The RISE® Innovation Award was presented to The Nonwovens Institute at North Carolina State University for their Spunbond High Efficiency Filter Media. The product is a completely new approach to creating filtration media with the right efficiency at low pressure drop at a throughput of 350 kilograms per meter per hour. The pressure drop with The Nonwovens Institute’s new filter is unmatched by any meltblown structure and doesn’t require electrostatic charging. Other nominees for the Award included FemTech at MAS Holdings Pvt. Ltd. for their Leakproof Absorbent Nursing Pads and Sustainable Solutions Incorporated for their BlueCON Nonwovens.

Posted October 2, 2020

Source: INDA, Association of the Nonwoven Fabrics Industry

The Ignition For Clariant’s Sustainability Passion

MUTTENZ, Switzerland — September 30, 2020 — An unfailing belief in the need to develop environmentally friendly fire protection for plastics started life as a small idea among a selected group of people within the mighty Hoechst AG. “I’d landed my dream job and our team began asking very forward looking questions for the 1990s, investigating how to develop safer and more environmentally friendly ways to lessen the fire risk posed by electrical and electronic goods and protect their plastic parts from igniting. With experience in phosphorus chemistry we believed we had the experience and knowledge to push these boundaries,” said Martin Sicken, head of Innovation Flame Retardants.

After purchasing Hoechst’s specialty chemicals business in the late 1990s, and despite the occasional technical hitch, this passion proved its worth at Clariant on a number of levels. More than 50 active patents later, an ever-growing product range supports not just the electrical and electronics industries but also mobility, construction and textiles.

Exolit® OP has in fact turned out to be the first milestone in what we now think of as Clariant’s sustainability journey and the commitment we see across all our businesses towards innovative solutions that reduce impacts on the environment, on people’s health, and encourage a Circular Economy.

“I’m so proud not only of the sustainability origins of Exolit OP but also that now our customers can opt to use renewable-based versions without losing any of the performance.”

Based on phosphorus, as opposed to halogens like bromine or chlorine which are partially restricted, these special flame retardants offer unique fire protection possibilities. They have always been ahead of the game in promoting more sustainable manufacturing. In part this is thanks to their low emissions and high temperature stability, needed for engineering plastics. We even use 100% green electricity to produce them at our site in Knapsack, Germany. Today, consumer electronics companies, with their increasing commitment to environmental responsibility and creating greener products, are the ones driving halogen-free electronics. Regulations like RoHS (the European directive on the Restriction of certain Hazardous Substances in electric and electronic equipment), REACH (European regulation on Restriction, Evaluation and Authorisation of Chemicals) and WEEE (the directive on Waste Electric and Electronic Equipment) have, of course, played an important role in changing mindsets too. And this set of products is far from standing still, as it continues to be at the forefront of sustainability and innovation in fire protection.

“I’m so proud not only of the sustainability origins of Exolit OP but also that now our customers can opt to use renewable-based versions without losing any of the performance,” says Adrian Beard, Head of Market Segments, Flame Retardants. With a scientific study showing that they can be recycled, they’re helping major electronics OEMs realize goals to design products fit for recycling, or to use more post-consumer recyclates in their products, including those made from ocean-bound plastics. Let’s not forget the critical role in the first Mars mission, either!

Exolit OP flame retardants are in many applications around us, in our electronic devices, the transport we take and the buildings we live and work in. They can protect smartphones and flat screens from catching fire, they slow fire and smoke spread in offices, they can be used as crucial component in preventing home appliance fires, and particularly allow end-applications with the most stringent emission requirements. As e-mobility expands, they’re the hidden element enabling safer protection for everything from charging points to circuit breakers. And demand continues to take off, one of a few examples is the new 5G standard which not only requires a new generation of user devices but also a denser and technically sophisticated infrastructure.

So much so, we’ve continued to up production capacity at our German plant and we’re looking to expand local support for Asian customers. As our team works with business partners to find more ways to bring its benefits to more application areas, it’s fair to say that this pioneering product range will keep up its crucial part in Clariant’s on-going sustainability journey.

Posted October 1, 2020

Source: Clariant International Ltd.

The 54th Edition Of Filo: Today Is The Last Day For Preregistrations

BIELLA, Italy — September 30, 2020 — Today, September 30, is the last day for pre-registrations for the 54th edition of Filo. We would like to invite all those people who have not yet done it, to pre-register through the website www.filo.it. Visitors without pre-registration will not be allowed to access the fair.

Pre-registration for the 54th edition of Filo is one of the basic rules laid down in the anti-Covid regulation: the compliance with the rules allows everybody to visit the fair in total safety. The list of the safety rules which have been adopted for visiting the 54th Filo edition are provided on the website www.filo.it.

There is just one week before the start of the 54th edition of Filo: the show is scheduled on the 7th and 8th of October at MiCo – Milan Convention Centre (via Gattamelata 5, Milan). It is then the time to prepare the visit.

The best way to schedule the visit at Filo is to visit the fair’s website: www.filo.it. Indeed, the website is a real working tool, where both visitors and buyers can find any useful information to prepare for their visit. The first page to browse is the exhibitors’ list (https://filo.it/exhibition/catalogo-espositori/). Again, on the website you can find directions to reach the exhibition space in the fastest way It is possible to also find the directions to reach the exhibition from airports and railway stations: the 54th edition of Filo takes place for the first time in a new venue, MiCo – Milan Convention Centre (via Gattamelata 5, Milan), a place which is particularly suitable for hosting a fair like Filo, and based in one of the most cutting edge district in Milan.

And to get an idea about the trend themes which inspire the collections proposed by exhibitors at the 54th edition of Filo, browsing the website www.filo.it, it is possible to look at the product development proposals launched in July by Filo under the title “Chromatic Reflections”.

Posted October 1, 2020

Source: Filo

XAAR Sets Vision For The Future

CAMBRIDGE — September 30, 2020 — Xaar, the inkjet printing technology group, has today outlined a new strategy to return to sustainable long-term growth. Alongside this, Xaar has launched the ImagineX bulk printhead platform which will deliver new product capabilities and unveiled a new forward looking brand identity.

Innovation and collaboration with its global partners are at the heart of the new Xaar. This, combined with a focus on sectors where Xaar bulk printhead technology has a competitive advantage, is providing a clear product roadmap that is already winning several new accounts in existing and new markets.

Xaar has invested around 70 million British pounds in R&D in recent years and this has been critical to developing the ImagineX bulk platform which will drive a step change in performance enhancements including printing at resolutions up to 1440dpi and speeds of 150kHz, as well the capability to operate at temperatures over 200ºC and viscosities above 100cP. Xaar’s new printheads will also be able to handle all ink types, including aqueous, ensuring they meet the latest demands from new applications.

John Mills, CEO of Xaar, commented: “Xaar has led innovation in inkjet technologies over the last 30 years. ImagineX will power this for the next 30 and provide the basis for the next significant chapter in our history, enabling industries and our OEMs to push the boundaries of what’s possible with powerful, reliable and efficient inkjet technology.”

Alongside the launch of the ImagineX printhead platform, new branding has been created to emphasise Xaar’s renewed focus on product development and growth, with a clear ‘go-to-market’ strategy based around strong collaboration with its global partners. A new website at www.xaar.com drives home the advantages of Xaar’s products, focusing on the value and capabilities of its printheads and services.

“This partnership approach, combined with the expertise of our committed, creative and passionate team of world-class colleagues, will allow us to further demonstrate the huge capabilities of inkjet technology and create a world where if you can imagine it, you can print it. In this way, we will help to transform entire industries,” Mills said

“We have great technology, great people and a large market opportunity. Together we will be successful — and we now have a strong printhead platform and brand identity that truly reflects this. These are exciting times.”

Mills will be presenting Xaar’s vision at the FuturePrint Virtual Summit on Tuesday 13th October at 15.00GMT / 16.00CET / 10.00ET, titled “Xaar: The New Roadmap for Inkjet”. The session is open to all and can be attended by pre-registering at www.futureprint.tech.

Posted October 1, 2020

Source: XAAR

Impact Of Foreign Subsidies On E.U. Internal Market EURATEX Welcomes E.U. Initiative And Calls For Swift Implementation

BRUSSELS — September 30, 2020 — EURATEX responded to the EU consultation on the impact of foreign subsidies on the E.U. Internal Market. It welcomes the initiative and calls for a comprehensive instrument which guarantees level playing field, but it is not protectionist and does not discourage foreign investment.

The European textiles and clothing industry (T&C) is very globalized, with complex value chains and inter-dependencies with many other sectors. For T&C companies to operate well, they need open and “efficient” markets, but combined with effective controls where necessary.

Against this background, the absence of a level playing field and fair reciprocity between E.U. and third country competitors on the E.U. internal market, is a concern. The distortive effects of subsidies provided by non-E.U. governments have jeopardised the competitiveness of many E.U. T&C companies. These foreign subsidies could distort the internal market, specifically the general market activity of economic operators in the E.U., the acquisitions of E.U. undertakings, public procurement procedures and access to E.U. funding. The Commission proposal to create a new legal instrument to address these challenges is therefore very much welcomed.

In its contribution to the public consultation on the matter, EURATEX emphasised that the E.U. proposal needs to be as comprehensive as possible, both in its scope and in the redressive measures it proposes. The new legal instrument should take into account provisions already available in e.g. E.U. competition law, Trade Defence Instruments (TDIs) and the International Procurement Instrument. Indeed, consistency and complementarity with other E.U. tools is key.

According to Dirk Vantyghem, “the aim of the instrument is to level the playing field, not to be protectionist and not to discourage foreign investment. For this, the instrument must be non-discriminatory and WTO-compliant”. EURATEX therefore encourages the EU and member states to move forward with thin initiative as soon as possible.

Posted October 1, 2020

Source: EURATEX

SABIC And Fibertex Personal Care To Bring World’s First Nonwoven Made With Certified Circular Polypropylene

SITTARD, The Netherlands — September 30, 2020 — SABIC, a global supplier in the chemical industry, is collaborating with Fibertex Personal Care, one of the world’s largest manufacturers of spunbond nonwovens for the hygiene industry, to create a range of nonwovens using high-purity recycled plastics from SABIC’s TRUCIRCLE™ portfolio and services. This will be the world’s first nonwovens range based on recycled plastics in the hygiene industry. The initiative is seen by the two partners as an exciting step towards a more sustainable supply chain and greater recyclability for nonwovens.

The new nonwovens will be made from SABIC’s circular polypropylene, using feedstock derived from previously used plastics, certified under the ISCC PLUS (International Sustainability & Carbon Certification) system. The material is part of the SABIC PURECARES™ portfolio of polypropylene for Personal Hygiene applications that was introduced at the beginning of this year. The certified circular PP material produced by SABIC is created from post-consumer mixed plastics that have been broken down into their molecular building blocks and then re-polymerized to create virgin plastics. The new material can be used as a drop-in solution while meeting the brand owner’s requirements for purity and consumer safety for the hygiene industry applications.

SABIC applies the “mass balance” approach to polymers offered as part of its TRUCIRCLE portfolio and services which spans design for recyclability, mechanically recycled products, certified circular products from feedstock recycling of used plastics, and certified renewables products from bio-based feedstock.

The widely recognized ISCC PLUS certification verifies that mass balance accounting follows predefined and transparent rules. In addition, it provides traceability along the supply chain, from the feedstock to the final product. Fibertex Personal Care’s recent attainment of the ISCC PLUS certification is a result of an extensive experience and focus on sustainability.

Fibertex Personal Care will provide certified circular nonwovens to its customers with their Comfort, Elite, Dual and Loft product range. These certified nonwovens can be adopted in downstream processes, without compromising convertibility, product properties or performance of the final product.

Mikael Staal Axelsen, Group CEO, Fibertex Personal Care, said: “This is an important step forward in supporting our sustainable strategy and important step in development and expansion of a supply chain for bio-based and circular polymers. SABIC’s TRUCIRCLE initiative makes this possible. We are proud to cooperate with SABIC in developing the first circular nonwovens for the hygiene market.”

Sergi Monros, vice president of Performance Polymers & Industry Solutions for Petrochemicals at SABIC, said: “With Fibertex Personal Care’s expertise in nonwovens, brand owners can take full advantage of our innovative TRUCIRCLE solutions and PURECARES product portfolio and integrate them into their hygiene applications. We are working together to find further solutions to drive forward the circularity in the hygiene industry.”

The solution supports a mutual wish to gradually replace fossil resources and thereby help reduce carbon emissions. SABIC and Fibertex Personal Care look forward to engaging further with the hygiene industry.

Posted October 1, 2020

Source: SABIC

Shaw’s Kellie Ballew Promoted To Vice President Of Global Sustainability

Ballew

DALTON, Ga. — September 30, 2020 — Shaw Industries Group Inc. has promoted Kellie Ballew to vice president of global sustainability.

A 25-year company veteran, Ballew has a long history of partnering with Shaw leaders to leverage market insights and technical expertise to inform, influence, and support business decisions. Most recently serving as director of sustainability, Ballew has been intensely focused on Shaw’s commercial business for the past two years ensuring that the company’s sustainability strategy and execution help create a competitive advantage for Shaw and its brands. Ballew will expand that role of internal consultant and subject matter expert to the enterprise — driving continued sustainability innovation and operational excellence.

“Kellie has an innate ability to navigate the complex, interdependent opportunities and challenges within sustainability. Her leadership will ensure we continue to enhance the value Shaw brings to its wide range of customers,” noted Susan Farris, vice president of corporate communications and sustainability.

Ballew looks to build upon Shaw’s sustainability leadership, which includes:

  • Almost 90 percent of the products the company manufactures being Cradle to Cradle Certified™;
  • Assessing more than 1.6 billion pounds of raw material used in its operations for material health last year (2019);
  • Reducing the enterprise’s carbon footprint by more than 50 percent since 2010 and achieving carbon neutrality in its commercial operations in 2018; and
  • Reclaiming and recycling almost 1 billion pounds of carpet since 2006 through the company’s re[TURN]™ Reclamation Program.

“People are at the heart of Shaw’s sustainability efforts. It’s what we call sustain[HUMAN]ability,” statds Ballew. “That’s why we are intently focused on the ingredients that go into our products and the impacts of sound, moisture, cleanability and other design elements on people in addition to global challenges like climate change and ocean plastics. It’s about people AND the planet.”

A recognized leader within Shaw, Kellie has also been recognized locally and nationally for her contributions, including being a 2015 Manufacturing Institute STEP Ahead award winner and a member of the 2020 class of the Institute for Georgia Environmental Leadership.

In addition to the more than six years that Ballew has been an integral member of Shaw’s sustainability team, she has played critical roles in Shaw’s industrial engineering, financial systems, and in commercial technical development teams. Her early involvement with EcoWorx carpet tile and Cradle to Cradle design philosophies provide her with deep knowledge and illustrate her ongoing commitment to innovation.

Posted October 1, 2020

Source: Shaw Industries Group, Inc.

Outcome Of Strategic Change Initiative Refocuses Organization On Core Differentiators To Build Member Value

ALEXANDRIA, Va. — September 30, 2020 — TRSA — the Association for Linen, Uniform and Facility Services — has embarked on a Strategic Change Initiative focused on core deliverables that maximize member value and best leverage TRSA’s resources for 2020 and 2021. Based on a series of internal and external qualitative and quantitative research and interactive sessions with stakeholders, TRSA activities for the balance of 2020 and those expected to be budgeted for 2021 will include:

  • Advocacy including proactively encouraging increased use of commercially laundered reusable linens, uniforms, and healthcare personal protective equipment (PPE) such as isolation gowns and scrubs for more a sustainable, hygienic supply chain;
  • Monitoring, responding, and educating federal, state, and local regulators and legislators to ensure a focus on continued recognition as a Critical/Essential Service;
  • Hygienically Clean and Clean Green certifications;
  • Dissemination of information and training focusing on best practices for improving employee and customer safety and supervisor training; and
  • Increased information-sharing through virtual networking communities, and print and digital communications.

“In recovery from the pandemic, TRSA needs stakeholder support and assistance in identifying how the industry has changed, and will continue to evolve, over the next few months and years,” said TRSA Chair Jim Buik, Roscoe Co., Chicago. “Member and subject matter expert input provides invaluable information for review and discussion by the TRSA Strategic Planning Committee and Board of Directors.”

TRSA began its Strategic Change Initiative in early April immediately following the stay-at-home orders that shut down the economies in North America and across the world.

“We knew the impact on the industry would be significant but varied based on geography, market and product mix,” said TRSA President and CEO Joseph Ricci, CAE. “We immediately began our Strategic Change Initiative that included 10 weeks of two-hour weekly facilitated discussions between TRSA senior management and association subject matter experts (SMEs) covering membership, events, certification, non-dues revenue, globalization and other issues. These association colleagues and consultants shared valuable insight and perspective, often without charging for their time.”

These internal discussions with SMEs feed directly into discussions with external stakeholders including leaders of related organizations including TRSA’s counterparts in Europe and Australia. TRSA hosted market-sector and regional Zoom discussions and facilitated a Strategic Industry Town Hall in June with more than 120 linen and uniform services professionals. These discussions led to the development of an Industry Looking Forward report indicating that survival and recovery are top of mind with both operators and supplier partner members suffering significant impacts to their bottom lines. Near-term challenges have made it more difficult for both to focus on longer-term planning post-COVID-19:

  • Increased costs and competition
  • Decreased sales and workforces
  • Consumer shifts in preferences and overall economic fears
  • Increased regulations and standards

Discussions concluded that promotion of linen, uniform and facility services to the variety of industries they serve can focus on three growth opportunities:

  • Reusables as a more cost-effective and sustainable supply chain
  • Cleanliness standards that ensure the products are hygienically clean
  • Commercial versus home or on-premises laundering (OPL)

Since mid-March, TRSA has hosted nearly 50 webinars, town halls, roundtables and other activities, as well as benchmarking surveys to facilitate the exchange of best practices for improving safety and operations during the COVID pandemic and access to resources to assist in recovering from its economic impact.

Thanks to members’ investment and support, TRSA continues to fulfill its charge as the lone advocate for the industry at the federal, state, and local levels, most recently:

  • Gaining nationwide recognition for the industry as a Critical/Essential Business
  • Defeating initiatives requiring disposable products at restaurants
  • Highlighting the supply chain sustainability of hygienically clean linens and uniforms

In addition to addressing COVID impacts, TRSA continues to proactively pursue every opportunity to fulfill its mission to expand, protect and professionalize the nearly $40-billion U.S. linen, uniform, and facility services industry.

“Throughout the COVD-19 Crisis, TRSA’s leadership, volunteers and staff have worked hard to consistently deliver timely, pertinent information and resources to help members survive and recover from the economic impact of business closures and promote the industry as a critical infrastructure business,” Ricci said.

Posted October 1, 2020

Source: TRSA

Oerlikon Barmag: Automation For Retrofitting – Wiping Robots Increase Production Efficiency

REMSCHEID, Germany — October 1, 2020 — Retrofitting a wiping robot to spinning systems is well worthwhile. This is confirmed by the experiences of those customers who have already installed the wiping robot. Oerlikon Barmag wiping robots have been cleaning spin packs at filament yarn manufacturing facilities in China and India for several months now, increasing efficiency considerably.

Regular wiping of the spin packs is important for process stability and yarn quality. These can be positively influenced using wiping robots, because — as confirmed by data acquisition and analysis at the respective manufacturing facilities — the yarn break rate can be reduced by up to 30 percent by automating the wiping process. And the yarn break rate has a direct impact on the key production figures; to this end, a considerable reduction translates into pure profit for yarn manufacturers.

Can also be retrofitted to existing systems

The Oerlikon Barmag wiping robot can be retrofitted to numerous spinning plants. Suspended from a track system mounted on the ceiling, the system automatically and autonomously targets the individual positions in accordance with the scheduled wiping cycles. In addition to the scheduled wiping processes, there are also events that cannot be planned or that are not immediately visible. Depending on the degree of integration into Oerlikon Manmade Fibers Smart Factory solutions, the wiping robot is able to identify issues such as yarn breaks or parallel wiping processes and to independently offer solutions.

The wiping robot operates in a crossline manner. Here, the wiping quality remains constant 24/7. The high wiping quality has a positive influence on both the stability of the overall process and on the yarn quality. The time saved between cleaning cycles is a further advantage: using the robots, the interval between two wiping processes can be extended by up to 25 percent. The considerable increase in the spinning process efficiency achieved by the wiping robot also has a positive impact on margins. For example, one customer deploying the wiping robot was able to reduce its production costs for the same yarn by more than 3 percent.

Posted October 1, 2020

Source: Oerlikon

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