Henkel Introduces Higher Yield Isostearic Acid

Henkel Corp. recently introduced Emersol® 873 isostearic acid, which, according to the company,
provides higher quality and greater derivative yields at lower cost than similar products.

Emersol 873 is a new, technical grade isostearic acid based on vegetable feedstock.
Performance improvements of vegetable-derived isostearic acids include their light color and low
odor. Liquid form provides greater ease of use in chemical formulations for a broad range of
industrial products and consumer products, including lubricants, metalworking fluids, corrosion
protection applications, textile spinning lubricants and two- cycle engine oils.

Isostearic acids also provide outstanding mildness, skin feel and no residual greasiness.

January 1999

The NC State College Of Textiles Celebrates 100 Years Of Progress


A
s the textile industry in the South expanded during the late 1800s, a number of
industrial spokesmen in the various states requested programs to educate their managers and
workers.

The Clarkson Bill, presented to the General Assembly of North Carolina on February 8, 1899,
proposed establishing a textile school as a part of the Agricultural and Mechanical College in
Raleigh.

By the end of the 19th century, “there are over 225 manufacturing plants employing at least
30,000 operators, over one million spindles and about 25,000 looms, representing about $25 million
of investments,” said Judge Heriot Clarkson, then a newly elected representative from Charlotte,
who authored the bill. At that time, cotton was king and contributed mightily to the economy.

The bill was initially defeated, but in spite of that, the trustees of the Agricultural and
Mechanical College, meeting on March 13, 1899, appointed a Textile Education Committee, which in
turn hired George Franks Ivey, the first instructor in the newly estabilished curriculum of Textile
Industry.

From those humble beginnings grew N.C. State College of Textiles, one of the foremost
textile universities in the world.

“Textiles has always struggled for recognition from the establishment,” said Dr. Gary N.
Mock, professor and program director, Textile Engineering.

“Even though textiles was a major industry in North Carolina, and other states had
established textile education programs as a part of their colleges, North Carolina was the last of
the major Southern states to recognize textiles.”

The first students enrolled in the Fall of 1899 and joined the Engineering school to pursue
a bachelor’s degree in engineering, Textile Industry.

A four-year curriculum was devised, based heavily on math and science, with many hands-on
courses, such as carpenter shop, forge shop and steam engine. It was not until the junior year that
students took their first textile courses in cotton milling and cotton machinery. Textile chemistry
and dyeing was taught in the senior year.

page28_1168


Tompkins Hall

The first textile building was begun in the summer of 1901 on a site along Hillsborough
Street, just west of the main building. This two-story brick building — 125-feet long and 75-feet
wide — was a typical example of the standard construction used in cotton mills.

After the building was completed in 1902, the textile students installed the equipment under
the direction of mill employees. Funds for purchasing equipment were limited, but the machinery
builders were generous. Much of the original equipment was either donated by the manufacturers or
sold at considerable discount.

Enrollment in 1901 was 49 students. The first graduate was W.O. Bennett, who received a
bachelor’s degree in engineering, Textile Industry. Enrollment remained in the range of 25 to 53
students for the first 10 years, and 38 men had graduated by 1910.

On March 24, 1914, the building and equipment were almost completely destroyed by fire.
Insurance was found to be inadequate. The fire and lower enrollment (an average of 32 students from
1911-14) led college authorities to debate the wisdom of continuing the department.

Fortunately, the board of trustees decided to not only rebuild the structure, but to expand
it by adding 25 feet at the west end. This, plus re-equipping, was accomplished within a year.

World War I demanded a re-evaluation in the way the United States did business and the way
the colleges should prepare graduates. The Southern textile industry grew. Enrollment at the
college grew; 56 students in 1915, 113 in 1918 and 176 in 1921.

The board of trustees, meeting on July 8, 1925, removed the department from the School of
Engineering and created a Textile School. A three-story, 80-foot addition to the east end of
Tompkins Hall was completed in 1926. Extensive improvements were made and new equipment was added.
The experimental room was fully humidified to duplicate mill conditions, making the Textile School
the only institution in America with such facilities.

The Depression took its toll with decreased enrollment, but, incredibly, enrollment jumped
to 202 students in 1933, to 309 in 1934 and to 372 in 1937, as students realized that regardless of
the Depression, textile students got jobs.

“In the Depression years, the mandate from the Legislature was to consolidate,” Mock said.

“They asked for Dean Nelson’s resignation, and he became emeritus for a short time. Until,
that is, they realized that textile graduates were getting jobs. Suddenly, this old dean who
refused to change became the man of the hour. He was reinstated as dean and served another 10
years.”


Nelson Hall

The General Assembly of 1937 appropriated $15,000 for new equipment and $45,000 to enlarge
the building. It didn’t take long to realize this grant was completely inadequate. Added funds were
appropriated in 1938 to supplement a Public Works Administration grant of the U.S. Government to
build a new building.

After a long battle, a site was proposed in a pecan grove at the far west end of campus.
Textiles would be out on the fringe of the campus.

The plans called for a four-story, fire-proof, T-shaped building of concrete and steel,
containing 74,000 square feet —  doubling the space from the twice-expanded Tompkins Hall.
Work began in January 1939. The building was dedicated on March 5, 1940, at a cost of $393,000
($600,000 with equipment), quite a hefty sum in 1940.


The N.C. Textile Foundation

In the early 1940s, it became evident that the College of Textiles was offering salaries
that were not competitive with those of industry and the department simply could not persuade
qualified people to teach. Raising money to find good teachers and administrators led to the
establishment of the North Carolina Textile Foundation (NCTF), made up of textile executives.

On December 31, 1942, the foundation was incorporated as a non-profit organization without
capital stock. Since then, it has remodeled and furnished the Textiles Library and the student
lounge, established the Shuttle Inn snack bar, sponsored professorships with endowed chairs, funded
scholarships, and supplemented salaries.

The number of returning students after World War II made expansion inevitable. Construction
began in September 1948, to attach an east and west wing to the rear of Nelson, including an
auditorium that seats over 500 students.


The Curriculum Evolves

When the first textile students were admitted in the fall of 1899, they joined the School of
Engineering and pursued a bachelor’s degree in engineering, Textile Industry.

The curriculum was heavily oriented toward hands-on laboratories and was short on theory.
Students spent a lot of time in shop, learning how to make castings and building wooden tools.

Research was emphasized, but only at the graduate level. The faculty wanted to continue
teaching undergraduates the same way they had been taught textiles. Shortly after World War II,
there were separate departments for Weaving, Knitting and Yarn Formation. Dean John Caldwell
pressed for a reduction in credits from 160 semester hours. The faculty resisted, insisting that
four-hour labs where students ran spinning frames or weaving machines for the whole lab were
critical.

Dame Hamby, dean from 1981-87, rewrote the curriculum by combining courses such as Cotton
Spinning, Wool Spinning and Synthetic Spinning into Yarn Manufacture I & II. Fabric Formation
was created in a similar manner.

The new curriculum stood at 141 credits. Later the curricula were reduced to 130 credits and
finally to today’s 124 credits.

“The creation of a Management program brought new life to the college,” said Mock.

“Spenser Love, chairman of Burlington Industries, was one of the leading proponents. The
focus over 100 years has been a shift from the mechanic arts to more emphasis on engineering and
technology.”


Centennial Campus

By 1980, the College of Textiles and its buildings were showing signs of age. The Nelson
Building had been built in 1939 and an addition added in 1949. David Clark Labs had been renovated
in the early 1960s. Equipment in the labs was falling apart and did not meet the needs of the
modern textile industry. Students were working on ancient, run-down equipment.

The champion this time was William Klopman, chairman of Burlington Industries. Informed of
the sorry state of affairs by Dame Hamby, Klopman persuaded Governor Jim Hunt to come to a meeting
in Nelson. On a tour after the meeting, they visited the Physical Testing Lab and the same table
where Mrs. Hunt had worked as a technician while husband Jim had been a student in the late 1950s.

Money and permission were granted to renovate Nelson, and just as plans were being
formulated, Governor Hunt donated nearly 1,000 acres of state land to N.C. State University. This
land is now called Centennial Campus. Chancellor Bruce Poulton insisted that a new College of
Textiles building be built on this campus. It was déjà vu all over again.

The new textile building would be on the campus fringe, this time in a kudzu field.

Construction began in 1988, and in January 1991, the huge 300,000-square-foot building on
five different levels, opened for students.

“It was a leap of faith by the faculty, staff and students,” said Robert A. Barnhardt, dean,
College of Textiles.

“We all wondered about our future in the kudzu jungle off Avent Ferry Road. N.C. State
leaders were developing a new vision for the university, and we were pioneers. New and larger
facilities, better-equipped classrooms and laboratories, a world-class model manufacturing
facility, and ample parking soon lessened our anxiety.

“Seven years later, the university’s vision is ever-expanding, and the College of Textiles
has reaped tremendous benefits from what has been described as the Centennial Campus Model.”

January 1999

Fiber Controls Introduces Innovative Dosing Machine

Fiber Controls Corp. recently introduced the only technically controlled dosing machine that
provides accurate feed of fiber pieces into the paper and nonwovens process.

According to the company, the machine is adjustable to compensate for staple fiber length,
crimp and denier, in order to achieve desired output. Consistent mat density, adequate volume and
constant speeds are controlled by a series of rolls, aprons and plates.

Fiber mat is picked out by a discharge brush that increases the opening and fluff of the
fiber.

January 1999

Reemay Introduces StarWeb Substrate

Reemay Inc. has introduced StarWeb, a 100-percent, spunbonded Reemay® polyester media, that has
been engineered for a specific filtration end-use.

According to the company, StarWeb has only been partially bonded, so co-polymer fibers are
available for binding, making it excellent for use as a substrate in composites or as feedstock in
needle felts.

StarWeb contains no fillers, additives or chemical binders, so the filtering area is not
limited, and there are no potential contaminants to leach out during the filtration process.

January 1999

Wooding Begins Production At Basalt Filament Plant

Production has begun at the state-of-the-art mineral fiber-producing plant of Wooding Technologies,
Southampton, N.J., for the conversion of basalt rock into clean basalt filament, virtually free of
shot and of consistent length and diameter.

Basalt filament fiber has a high melt point, high strength, excellent fiber/resin adhesion
and the ability to be easily processed using conventional processes and equipment, the company
says. Basalt filament is extremely strong, tough, chemically resistant, alkaline resistant and
affordable.

The company plans to produce Basilk® basalt filament fibers. According to the company, these
fibers will be of different lengths and diameters, and they will be available on cakes, spools,
bobbins or chopped to specific lengths.

January 1999

Dorlastan Spandex Expansion On Schedule

Bayer Corp., Charleston, S.C., announced that the $60-million expansion of its Bushy Park, S.C.,
Dorlastan® spandex plant is 25 percent complete and on schedule. When complete, the expansion will
increase the size of the plant from 200,000 square feet to 300,000 square feet and increase
production of Dorlastan by 60 percent.

“We’ve looked at the market, our success and our phenomenal growth rates and know that this
expansion is what we need to continue to service our customers and provide them with
ever-increasing amounts of quality Dorlastan spandex,” said Michael Radermacher, senior vice
president, Global Dorlastan Business.

January 1999

Johnston Named Preferred Supplier For Baseball Bats

Johnston Industries, Columbus, Ga., announced that its Composites Division has been designated as a
preferred supplier of composite reinforced fabrics for use in a new type of wood composite bat.

Baum is a leading worldwide maker of wood composite baseball bats that hit, feel and look
exactly like professional wood bats and outlast wood 200-500 to one. According to the company, due
to concerns for player safety, Baum’s The Crack is Back® bat is poised to make inroads in the
market for high-tech aluminum bats, which are known for their longer hitting distance.

“Major League Baseball has instructed Baum Research and Development to walk a fine line by
creating a durable bat while allowing it to break at the upper limits of thick-handled Major League
wood,” said Steve Baum, president of Baum ResearchandDevelopment.

January 1999

A Turbulent New Year


E
xperts in the cotton market are at a loss to explain why the price of cotton continues to
decrease.

According to one respondent with experience in this field, cotton prices have droppedslightly over 11 cents since mid-August, setting a new season low of 63.14 cents in mid-November.

“The experts have been saying for several months now that prices will go up,” he said. “Shows you how much the experts know. A lot of the blame is put on a farm program, which has gone
awry. Step two of that program goes out the first of the year, so if prices begin to go up during the first quarter, it may prove the experts right. Of course, cotton merchants are not bidding up
cotton this year and many growers are holding back their crop for higher anticipated prices.”

Several spinners also commented on this subject. One had an unusual observation concerning the exporting of cotton. He said that it would be possible for an offshore company to buy domestic cotton for resale, at a profit, to a domestic producer. That would be an interesting topic for
Congress to explore.

Speaking of Congress, one spinner wants to know what his representatives are doing.

“Where are our friends in Washington?” he asked. “Do they still exist? Generally, imports are worse this year than ever (from the aspect of a threat to spinners) and there is no interest at all in Washington. More knitting machines are standing today than ever in my experience in this industry. This makes for a glut of open-end yarns, and I see no encouraging signs for that segment
of the textile market.”

Spinners And Pricing

Pricing is, of course, still uppermost in the minds of any cotton-mill man.

According to one spinner: “I can’t recall when pricing for open-end yarns has been so erratic. It has no direction at all. There is no price structure and I couldn’t sell a pound of yarn at the prices I quoted. We screwed it up ourselves, and imports just make it worse.”

Another spinner seconded this comment by saying: “Pricing is ridiculous. We are selling yarn at virtually the same price as cotton. It’s crazy, and it’s not the customers’ fault. When he comes to you asking for a quote, you give him the asking price and he says, ‘Well I can get it from so-and-so for twenty cents less.’ If you come down, who is setting the price? I say it is not the customer but the industry.”

“Years ago I sold mop yarn for the prices we are now asking for quality apparel yarn,” he added. “It has gotten to the point that some spinners are offering yarn at low prices to customers who are using only 5,000 to 15,000 pounds a week — not enough to justify a large quantity discount. We had a visit from a customer last week who commented that he thought prices in the market were crazy. The problem is that our knitter customers get accustomed to unrealistically low prices and so do their customers. When the time comes to increase prices, it is hard to explain the reasons
behind it.”

He also observed that it is even more difficult for the knitter to explain it to his customer. There are reports of 18/1 open-end carded cotton yarn being sold as low as 92 cents per pound.

The lack of cold weather is to blame for some of the problems in open-end yarn sales. No one is buying sweaters, long-sleeve T-shirts or jogging pullovers. Even jeans sales are off. Weather is a major player according to spinners.

Spinners report that the weaving business is better than knitting. Not all segments of weaving are active, however. The weaving apparel trade is not good, but home furnishings and industrial segments are much more active. Business in these areas is also more consistent.


Survival

Synthetic spinners report that their markets are weak but add that this is the traditionally slow period for them.

“We are not curtailing, but markets are weak,” said a spinner in this field. “You will remember that last year we broke with tradition and had strong year-end business followed by a weak first quarter. This year I feel we are going to have a struggle during the first quarter in
addition to having a weak fourth quarter. People seem to be buying, but it is all imports. Asian market conditions are partly to blame. We’ll survive though.”

YM_1167

January 1999

People

Clariant Masterbatches Division, Easton, Md., announced the following appointments. John Jay
Lindstrom was named technical director for the company’s Midwest region. He will be responsible for
the strategic direction of all technical operations and spearheading new product and market
development activities for his region. Walter Purtschert was named senior vice president for the
Asia/Pacific region. He will be responsible for the strategic development of all Clariant business
activities in Australia, China, India, Indonesia, Japan, Korea, Malaysia, New Zealand, Singapore,
Taiwan and Thailand. Tony Newell was named global marketing manager. He will be responsible for the
continued development of strategic alliances with Clariant’s existing global accounts.

Rohm America Inc., Somerset, N.J., has appointed William Konecny marketing manager for
methacrylate monomers and polymers. He will be responsible for marketing activities within the
NAFTA region.

Robert Smith recently joined Apollo Chemical Co., Burlington, N.C., as a technical service
representative for Preparation and Bleach. He previously worked in technical support for Catawba
Charlab.

January 1999

Not Just Textile Leaders

ATI Special Report Not Just Textile Leaders A look at some famous College of Textiles alumni outside the industry.Many influential industry leaders have graduated from the N.C. State College of Textiles. Rather than list the Colleges more well-known success stories, ATI decided to highlight those former textile students who chose to pursue careers outside textiles.So the next time you tune to CNN or go to the record store, dont be surprised if the person that you are seeing or hearing turns out to have been a textile student. General Henry H. Shelton, Chairman Of The Joint Chiefs Of StaffGeneral Henry H. Hugh Shelton, U.S. Army, became the 14th chairman of the Joint Chiefs of Staff on Oct. 1, 1997. In this capacity, he serves as the principal military advisor to the president, the secretary of defense and the national security council. Prior to becoming chairman, he served as commander in chief of the United States Special Operations Command.Shelton was born in Tarboro, North Carolina. He received his bachelors of science degree in Textile Engineering from N.C. State University. His civilian education includes a masters of science degree from Auburn University and completion of the National and International Security Program at Harvard University.He was comissioned a second lieutenant in the Infantry in 1963 through ROTC. Shelton completed two tours in the Vietnam, where he was a member of Detachment B-52 (Project Delta) and commanded Detachment A-104, 5th Special Forces Group, and a company in the 173rd Airborne Brigade. He was also deployed to Saudi Arabia and participated in Operations Desert Shield and Desert Storm. Most recently he served as the Joint Task Force Commander during Operation Uphold Democracy in Haiti.Shelton and his wife, the former Carolyn L. Johnson, have three sons: Jon, a special agent, U.S. Secret Service; Jeff, an Army captain; and Mark, a student at Florida State University. John Edwards, U.S. SenatorLast year, John Edwards won a heated and much publicized race against Senator Lauch Faircloth to become a Democratic U.S. Senator for the state of North Carolina. The senate campaign was Edwards first run for public office.Edwards was born in Seneca, S.C., in 1953, and grew up in Robbins, N.C. His father worked in textile mills for 36 years. His mother had a small furniture refinishing business.He was the first in his family to go to college, working his way through N.C. State and earning a degree in Textile Management. He then attended the University of North Carolina at Chapel Hill, where he earned a law degree. While at Chapel Hill, he met his wife, Elizabeth. They have two daughters, Kate, 16, and Emma, born April 24, 1998.Edwards began practicing law in Raleigh in 1982 and established his own firm, Edwards and Kirby, in 1993. He earned a national reputation in 1997, when he represented a nine-year-old girl from Cary who had been maimed three years earlier by a faulty swimming pool drain.For their work on the case, Edwards and his law partner, David Kirby, were awarded the Association of Trial Lawyers of Americas Steven J. Sharp Public Service Award. Lawyers Weekly U.S.A. named the two among its eight national Lawyers of the Year in 1996. John Tesh, EntertainerSince leaving his hometown of Garden City, New York, John Tesh has taken a different approach to a career as a musician. He grew up in a musical family and started playing piano and trumpet at age six.In high school garage bands, he played covers of Yes, ELP, Jethro Tull and other progressive rock groups. He was named to the New York Symphonic Orchestra and he studied with the instructors of the Julliard School of Music.From there, Tesh went to N.C. State, where he studied music and communications. While at State he also took courses at the College of Textiles.After college, Tesh worked as an investigative reporter, then as news anchor. He was hired as a sports commentator by CBS, which took him to Europe to cover womens gymnastics and the Tour de France bike race.In 1987, while reporting on the Tour de France bike race, Tesh composed an original score to accompany the networks coverage. This musical score gained Tesh his first widespread attention as a musician and composer.Tesh was also co-host of the syndicated news magazine Entertainment Tonight.It was the 1995 Live At Red Rocks concert and video that catapulted Tesh into the mainstream. This one-time concert was one of public televisions most lucrative pledge drive shows ever.Two years later, in 1997, Tesh returned to public television with The Avalon Concert. And like Red Rocks before it, the Avalon album quickly hit the number-one spot on Billboards New Age Chart.Tesh is married to actress Connie Selleca.January 1999

Sponsors