Dan River ToClose Two PlantsDanville, Va.-based Dan River Inc. will close a home fashions weaving
plant in Greenville and a comforter sewing plant in Fort Valley, Ga., in an effort to rationalize
capacity in its Home Fashions Division. The closures will eliminate approximately 630 jobs and are
expected to save approximately $9 million in annual expenses. The company cited lackluster sales
and excess inventory at the retail level as contributors to its own sales declines in the first
half of 2003. As product demand recovers to more normal levels, the company said it plans to
transfer production capacity from the closed plants to Dan River facilities in Danville and Morven,
N.C., as well as outsource more product.We expect the companys financial results in the second half
of 2003 to be somewhat of a mirror image of the first half, said Joseph L. Lanier Jr., chairman and
CEO. As the anticipated recovery in the economy occurs, we should experience a gradual improvement
in our results over the last six months of the year.
August 2003
Dan River To Close Two Plants
Neumag Offers CAMTRAS 3002 Winder
Neumag Offers CAMtrAS 3002 WinderGermany-based Neumag GmbHandCo. KG has launched the CAMtrAS 3002
winder as the newest edition of its RK III winder. The new winder retains the dimensions of the RK
III and can be retrofitted onto a customers existing line, reducing maintenance costs.The CAMtrAS
3002 combines the attributes of the RK III, which fits below most texturizing units, with
state-of-the-art technology. New features include: use of Siemens standard electrical components;
improved durability of yarn displacement and turntable parts; a bobbin expelling device and thread
guiding elements; simplified electronics; a 12 Mbaud Profibus without hardware contacts and a
faster software controller; and a bobbin holder that combines the Barmag bobbin holder clamping
system with Neumags yarn catching system.
August 2003
Clariant Terminates US Project
Switzerland-based Clariant International Ltd.s Functional Chemicals Division has terminated plans
for the start-up of a large-scale United States-based plant for the manufacture of detergent raw
materials because it is unable to meet certain specifications and requirements on time and within
budget.The expenditure will be entirely written off in the second quarter 2003, with a write-off
charge amounting to CHF 120 million.
August 2003
Free Trade With Chile And Singapore Approved
Free Trade With Chile and Singapore ApprovedCongress has approved free trade pacts with Chile and
Singapore that, for the first time, extend preferential trade agreements to Asia and South American
nations. The agreements, which take effect January 1, 2004, will eliminate tariff and non-tariff
barriers to trade between the US and those nations. US Trade Representative Robert B. Zoellick said
the strong congressional support for the agreements is important recognition by the Congress of the
positive role that trade plays in growing Americas economy. He said the free trade agreements are
an important part of the administrations efforts to expand trade globally, regionally and
bilaterally.While Zoellick praised the agreements and emphasized the need for additional free trade
agreements, not everyone is all that excited about them. Organized labor, including the textile
union UNITE, have attacked the agreements saying they will result in US job losses, and they fail
to protect labor rights, including freedom of association, freedom to bargain collectively, freedom
from child labor and other provisions which unions feel are important.US textile manufacturers see
some opportunities for expanded trade, as both agreements include a yarn-forward rule of origin
that requires that products receiving preferential treatment to be made of yarn and fabric produced
in the participating countries. They were disappointed, however, that the agreements contain Tariff
Preference Levels (TPLs) that extend preferential treatment to specific levels of products made of
yarn and fabric manufactures in other countries. US importers of textiles and apparel were opposed
to the yarn-forward rule of origin, since they believe it will restrict trade, but they say the
TPLs will help somewhat. Under the Singapore agreement, 25 square meters of fabric and yarn made in
other countries can receive preferential treatment, but that level of trade will be phased out over
five years. The Chilean agreement permits TPLs of 1 million square meters of fabric and 2 million
square meters of cotton and man-made fiber apparel in the first year, and those levels, likewise,
will be phased out over five years.By James A. Morrissey, Washington Correspondent
August 2003
Blue Fox Bids For Sophis
Blue Fox Enterprises N.V., Belgium, recently made a bid for the assets of Sophis Systems N.V., also
of Belgium. Sophis, which declared bankruptcy earlier this summer, produces software for woven and
printed textile design. Blue Fox plans to continue Sophis activities, in cooperation with the Blue
Fox subsidiary NedGraphics.
August 2003
Kellwood To Acquire Kasper
Kellwood Co., St. Louis, has entered into an agreement to purchase Kasper A.S.L. Ltd., New York
City, for a total of $163.6 million. The purchase price would include $111 million in cash, $40
million in Kellwood common stock, the assumption of prepaid royalties up to $12.6 million at
closing, plus the assumption of other Kasper liabilities.Kasper comprises the Albert Nipon, Anne
Klein New York, AK Anne Klein, Kasper and Le Suit namebrands.
August 2003
SONA-TROL ST-6 Offers Non-Contact Control
Waddington Electronics Inc., Cranston, R.I., says its SONA-trOL® ST-6 Ultrasonic Loop Controller
measures true diameters during unwinding and rewinding, providing non-contact tension control and
ensuring smooth converting operations.The device features a sensor head that can be mounted from 18
inches to 20 feet above a roll of material. It measures distance changes as small as 0.01 inch. Up
to 100 loop measurements per second are performed, and an alarm sounds if seven consecutive
measurements per second do not conform to present limits.The SONA-trOL ST-6 is designed to be
controlled externally using a programmable logic controller (PLC) or computer. Other features
include adjustable distance zero offset, receiver sensitivity and gain.
August 2003
Melco Launches OS Flex
Denver-based Melco Embroidery Systems has released OS FLEX software for the Amaya multi-head
embroidery system. The company says the new software makes the Amaya system unique in its ability
to offer true asynchronous multi-head operation.OS FLEX provides electronic linkage among all heads
and enables simultaneous startup using a common key combination. On-screen visualization of the
status of every head is possible by clicking once on the keypad. In addition, each head can be
started independently. Thread breaks, bobbin changes and maintenance require stoppage only of the
affected head, and individual settings can be customized or changed at any time without affecting
operation of the other heads on-line.
August 2003
Textile Trading Nations Face Land Mines, Booby Traps
W
ith the January 1, 2005, deadline for eliminating all textile and apparel quotas drawing
nearer and nearer, textile manufacturers and government officials in both developed and
less-developed nations are taking a hard look at the future. What they see is a textile trade
landscape littered with land mines and booby traps. The land mines are the explosive growth of
Chinese exports as products are freed from quotas, and the booby traps are the myriad of hidden
barriers to free trade that exist throughout the world.
At a “Future of Textiles and Clothing After 2005” conference sponsored by the European Union
Commission, textile trade officials deplored the fact that so many countries are failing to live up
to their commitments to liberalize trade. They contend that countless markets remain closed to
imports due to excessive tariffs, a “multiplicity” of non-tariff barriers and currency
manipulations, which they say amount to unfair and maybe even illegal subsidies.
While expressing widespread concern, officials concluded it will be difficult to eliminate
those barriers and subsidies because the countries involved like them and are not very inclined to
give them up. For example, US and European anti-dumping measures were attacked by a number of
less-developed country representatives, who see them as major non-tariff barriers, but anti-dumping
is stoutly defended in the United States and Europe. Speaker after speaker emphasized the need to
reduce tariffs, eliminate non-tariff barriers and promote “ethical work standards” in the
less-developed countries. While most delegates feel these are laudable goals, they agreed that they
will not easily be reached.
For example, US Textile Negotiator David Spooner reiterated the United States’ position that
countries should eliminate all of their tariffs by 2015, but that idea was summarily dismissed by
Kipkorir Aly Azad Rana, deputy director general, WTO, who said it is “intellectual theory, but not
realistic.”
Much of the conference was dominated by concerns over Chinese trade and the threat it poses
to both developed and developing countries. ATMI and the National Textile Association made
presentations deploring the tremendous growth of Chinese textile and apparel exports where quotas
were recently removed, and warned that this will be multiplied when all quotas are removed. They
said this is a threat not only to the United States, but also to other countries that currently
have a share of the US market.
Free trade with China is viewed as a particular threat to preferential trade agreements such
as the North American Free Trade Agreement (NAFTA), the Caribbean Basin agreements and the proposed
Free Trade Area of the Americas (FTAA). US textile industry representatives at the conference said
the US government must not enter into any agreements permitting further access to the US market
without “fully reciprocal and balanced concessions” from all trading nations. With so many
contentious issues on the agenda, textile manufacturers are pressing for sectoral negotiations,
whereby textiles and apparel would be considered separately from other commodities, so that textile
and apparel concessions cannot be used as trading chits.
Asian Currency Problem Remains Major Concern
Concerned that the Bush administration is ignoring what they see as the “most important issue
facing manufacturing today,” US textile and other industry lobbyists are calling on members of
Congress to pressure the administration into taking actions to combat what they claim are illegal
currency manipulations by Asian countries. In recent congressional testimony, ATMI Senior Vice
President Cass Johnson said currency manipulations are inflicting “terrible damage” on textiles and
other troubled industries. He said Asian governments have spent more than $1 trillion to keep their
currencies undervalued and their exports to the United States strong.
Charging that the US trade representative (USTR) and the secretary of the treasury are
ignoring the problem, Johnson said the US government must “take strong enough action that China is
compelled, for its own sake, to do the right thing.” However, no one seriously expects China to do
anything on its own because it benefits from the current situation.
There are a number of things the US government could do if or when it decides the problem is
serious enough. Where textiles are concerned, it could employ the safeguard mechanism in the
US-China bilateral agreement and impose restrictions on Chinese imports that are disrupting
markets. Because WTO regulations prohibit using currency manipulation to gain an unfair advantage,
the issue could be brought before the dispute settlement body of the WTO. In addition,
International Monetary Fund regulations permit sanctions where it can be shown that subsidies are
denying market access for imports.
Since the administration at the present time is not likely to do any of the above, the
industry hopes it can prevail on its supporters and allies of other industries in Congress to bring
sufficient pressure on the administration to force it to act.
Congressmen Seek Textile Rule Of Origin Support
As the Bush administration continues to pursue more and more free trade agreements, two of the
US textile industry’s strongest supporters are seeking congressional pressure for a yarn-forward
rule of origin to be included in all future pacts. In addition to working on a FTAA, USTR Robert B.
Zoellick now is laying the groundwork for a US-Middle East Free Trade Area. Representatives Cass
Ballenger (R-N.C.) and Sue Myrick (R-N.C.) have called on their colleagues in the House to support
the yarn-forward rule of origin. That rule was incorporated into the NAFTA and Caribbean Basin free
trade agreements, as well as the recently signed trade agreement with Singapore. However, it was
strongly opposed by retailers and other importers of textiles and apparel, who are playing an
increasing role in Washington. While Congress does not have control over such agreements, it can
bring pressure to bear on government trade negotiators.
Expanded Lobbying Group Calls On Bush For Help
A broad-based coalition of 14 fiber and textile manufacturers associations has called on
President Bush to reaffirm his commitments to the textile industry and take “strong and specific
actions” to address what they see as an “ enormous threat” to the future of the industry. Textile
lobbyists fear the administration may be backing off of its frequent statements that it will
safeguard the health of the industry. In view of this, the trade associations signed a letter to
the president calling on his administration to move immediately to self-initiate the special China
textile safeguard mechanism and impose import quotas on sensitive textile and apparel product
categories where Chinese imports are surging; reject any tariff preference levels in future
bilateral or regional trade agreements that would grant benefits to China; and reject a proposal
before the World Trade Organization (WTO) that would grant zero tariffs to China and other
countries.
Concurrent with the letter, the American Textile Manufacturers Institute (ATMI) issued a
22-page report, “The China Threat to World Textile and Apparel Trade,” which warns that absent
action by the US government, China’s share of the US market will grow to more than two-thirds
within 24 months. If this occurs, the report claims, the largest wave of job losses and plant
closures in history will occur and “likely result in the elimination of textiles and apparel as a
major manufacturing employer in the United States.” The report is available on ATMI’s website,
www.atmi.org.
August 2003
Innovation Award Flash Report
Springs Receives
TW Innovation AwardSprings Industries Inc.s long-standing commitment to innovation in the
textile industry recently was recognized at a luncheon presentation of the
Textile World Innovation Award in Charlotte. Even in the most difficult of times, Springs
strives to compete in a global textile marketplace, facing competitive pressure head-on to meet
consumer demand for home textile products.Crandall Close Bowles, Springs Industries Inc. chairman
and CEO, accepted the award from Douglas C. Billian, chairman and CEO of Billian Publishing Inc.,
parent and publisher of
TW.Springs is delighted to receive Textile Worlds Innovation Award. Our employees and
suppliers have been an important part of our success by helping us to innovate and deliver better
products and value to our customers, said Bowles.
Crandall Close Bowles (left), chairman and CEO, Springs Industries, recieved the Textile
World 2003 Innovation Award from Douglas C. Billian, chairman and CEO, Billian Publishing.Prominent
textile manufacturers and suppliers were on hand to take part in the event.Springs, which recently
faced the difficult decision to shutter several plants, continues to work toward optimizing its US
manufacturing operations. As Bowles stated in an interview in the June issue of
TW, Our domestic facilities give us a big advantage in some areas. I dont see us ever not
having significant production here. How to best combine [domestic production with outsourcing] is
one of our strategic challenges.
Carmel Country Club, Charlotte, the venue for the 2003 Innovation Award receptionRecently,
Bowles stated, Closing any plant is a very difficult decision and one we have postponed as long as
possible. It was especially difficult to close the White and Lancaster plants, as they are our
oldest plants. They were started by my great-great grandfather and great-grandfather, and represent
a lot of company and family history. Even harder, there are many long-term associates in these
plants who have done a great job for Springs for a long time. However, we must face reality, which
is that these are high-cost facilities that are no longer competitive. This decision was probably
inevitable, but the timing has been dictated by the very soft economy we are experiencing.Springs
continues to focus on providing bundled, branded bed and bath products through a variety of retail
channels, ranging from Home Depot to Wal-Mart to Bed BathandBeyond.
August 2003


