NSA Introduces TrueComfort™ FR Knit Shirt Collection

National Safety Apparel (NSA) — a Cleveland-based manufacturer of industrial protective apparel — has introduced the TrueComfort™ FR Knit Shirt Collection of lightweight knit shirts offering flash-fire and arc-flash protection.
 
The shirts are made from a 5.5-ounce 100-percent cotton FR fabric and meet National Fire Protection Association (NFPA) 2112: Standard on Flame-resistant Garments for Protection of Industrial Personnel Against Flash Fire and NFPA 70E®: Standard for Electrical Safety in the Workplace® requirements.
 
Styles in the TrueComfort™ FR Knit Shirt Collection include Henleys, polos, mock turtlenecks, long turtlenecks, and long-sleeve T-shirts, as well as custom options; and colors include navy, grey, khaki and orange.
 
January 7, 2014

Colombiatex Of The Americas 2014 Invites You To Act

MEDELLIN, Colombia — December 13, 2013 — From January 21 to 23, 2014, the twenty-sixth edition of Colombiatex of the Americas will be held in Plaza Mayor Medellín.  It is expected to generate business opportunities for more than USD 150 million, thanks to the consolidation of the Fair as the starting point of the businesses for the year and the support of the Office of the Mayor of Medellín, Proexport and important allies, who — each year — are committed to this comercial space.

This time, we will have 9,600 m2of comercial exhibitions, where nearly 1,750 international buyers from 28 countries, 8,400 national buyers and more than 500 exhibitors from countries, such as Colombia, India, Spain, Brazil, Mexico, Pakistan, Ecuador, Peru, Singapore, Italy, the United States, Turkey, and Portugal, among others, will gather.

“This year in Inexmoda, we are inviting entrepreneurs to go Beyond Limits, as we are aware that it is time to act, to seek alternatives to reach consumers in surprising ways.  We must understand that the shopping experience goes beyond choosing and paying; now there are more benefits and added values involved to maximize their initiatives.  It is giving users a voice, listening to them and allowing them to participate in the construction of the brand to meet the objectives proposed,” stated Carlos Eduardo Botero Hoyos, Executive President of Inexmoda, in referring to the call Inexmoda is making to the industry in 2014.

This Fair, organized by Inexmoda, is the leading textile, supply, machinery and chemical sample for clothing and home in Latin America, characterized by opening the business agenda on the continent and being the place where supply and demand meet in all the segments of the business and for all the universe of cloth.

One of the guests at Colombiatex de las Américas 2014 will be the Pacific Alliance (Alianza del Pacífico).  “Together with Mexico, Peru and Chile, Colombia is working on an agreement that positions these countries as a block in the global market, leveraging the competitive advantages that each one of the members offers and approaching the markets with which free-trade agreements exist.  These allies aim to have a greater connection to negotiate among themselves and unite to develop projects to other countries,” added Carlos Eduardo Botero Hoyos, Executive President of Inexmoda.

Likewise, to encourage the business in the Fair, the National Business Encounter will be held, in which nearly 15 domestic buyers, invited by the Medellín City Cluster — a project led by the Office of the Mayor of Medellín in partnership with the Chamber of Commerce of Medellín for Antioquia — will have the opportunity to boost domestic consumption through previously scheduled appointments with Fair exhibitors.  This is a dynamic stage to boost businesses of the sector companies to a national scale.

The Fair will once again honor the relevant role of Jeans for the industry, making it the undisputed protagonist with Denim Review, the space that brings together the national and international companies that are innovation leaders in this category.  In its fourth edition, it will be located in the Plaza Cultural and present unique experiences around the world of Denim.  One of the most outstanding speakers is “Denim Lovers,” an association of companies that share their love for indigo, presenting elements under one roof that print a particular language on a garment.

For the second year in a row, Inexmoda is inviting participants to celebrate Denim Day on January 22, by wearing their best denim clothes.  At night, a blue atmosphere will cloak the closing of Colombiatex with Blue Night, where, together with Don Juan, Fábrica de Licores de Antioquia, Diegeo and Campari, attendees will enjoy an atmosphere of fashion and creativity.

The academic quota will be provided by the Inexmoda — UPB Knowledge Pavilion, a no — cost space where more than 15,000 attending participants and those who wish to do so online, via streaming, are updated on topics from the textile industry, experiences in diverse markets and technological innovation.  The ingredient of trends will be in the Textile and Raw Material Forum, the arrival point at the Fair, located in the Green Pavilion Entrance Hall.  This is a space to get close to the color harmonies of the Spring-Summer 2014 season and see the fashion concepts.

The important novelty this year is Fash.Mob — Industry for Creativity, which will be found in the Plazoleta of the Fair.  It is a social, outdoor space that associates the industry and creativity.  In this urban plaza, fashion in an unstructured form will show the many uses of textiles and how they transcend to the final product, through stagings held throughout the day.Under the concept Beyond Limits, Inexmoda is inviting Fashion System entrepreneurs who participate in Colombiatex of the Americas 2014 to share their knowledge, to join forces, to be amazed and to act.  The date is January 21, 22 and 23, 2014, in Plaza Mayor Medellín.

Posted January 6, 2014

Source: Colombiatex de las Americas 2014

Scientists Prove Benefit Of Textiles With Antiviral And Antibacterial Effect

BÖNNIGHEIM, Germany — December 11, 2014 — As part of an AiF research project, scientists from the Hohenstein Institute in Bönnigheim have, for the first time, developed a textile finishing with both an antiviral and an antibacterial function. This technology can be used for products in nurseries, child day care centres and hospitals to interrupt chains of infection. 
Most infection-induced respiratory problems are caused by viruses. For example, the respiratory syncytial virus, a pathogen belonging to the family of paramyxoviruses, can cause infections of the upper respiratory tract in the form of colds, coughs, acute bronchitis or even pneumonia, particularly in small children. At the start of winter, the rate of infections in child day care centres and nurseries regularly increases. Diarrhoea caused by noroviruses and rotaviruses as well as bacterial infections of the respiratory tract and the alimentary tract, on the other hand, are “in season” all year round.

To avoid droplet and smear infections as far as possible, hygienic hands, textiles and surfaces are of paramount importance. 

The essential factor in avoiding or limiting the spread of disease in childcare facilities is regular and thorough handwashing, by children and their carers. 

However, textiles can also play a part in spreading pathogens. Viruses do not have their own metabolism and can therefore only survive for a limited time outside a host, and unlike bacteria, do not multiply there. However, as studies have impressively documented, textiles that are in regular contact with hands have been proven to contribute to the spread of viruses (Sauver et al., 1998). In a scientific examination, clothes as well as domestic and hospital textiles in the form of bed linen, towels, kitchen towels and so on are, alongside hands, an important potential transmission route for viruses (See Figure 1).

Figure 1: Schema of transmission routes of germs via hands and textiles (following Bloomfield, 2011) © Hohenstein Institute

Surfaces of all kinds, which can also be contaminated by viruses and bacteria via the hands or air, are the third key transmission route for viruses. One important element in preventing infection is therefore the cleaning of surfaces. The Hohenstein scientists are investigating these factors in their current research project. 

The test design included cleaning cloths in which, for the first time, antiviral and antibacterial effectiveness were combined with each other in one functional textile finishing. “Over the long term, we are interested in finding out whether the risk of infection, that is to say the spread of germs from person to person, can be reduced by using biofunctional textiles in the future,” says Prof. Höfer, head of the hygiene, environment and medicine department. 

To achieve this goal, various organic and inorganic colloidal or nanoparticle copper compounds and copper complexes were first applied in a sol-gel process. The effectiveness of the textile microfibre substrate was optimised using various application techniques such as foulard or spray methods. The inactivation of the test viruses was significant, was retained over 15 washing cycles and was at the same time abrasion-resistant. 

A second alternative antiviral finish of microfibre cloths was achieved by finishing with copper pigments in a high-temperature exhaust process. In a similar way to dying with dispersion dyes, the dispersed copper pigments were incorporated in the fibres in a slightly acid environment. In a second step, fixing was carried out using a polymer binding agent in a cold padding process to protect the copper particles against mechanical abrasion. These copper finishes also produced good evenness, but there was a slight green tone compared to the originally lighter fabric colour (See Figure 2).  All samples passed the laboratory tests on skin-friendliness. 


Figure 2: Color differences in cleaning cloths made of microfibers before and after finishing with copper pigments. ©Hohenstein Institute

The effectiveness tests under realistic conditions were carried out on different surfaces, such as glass, stainless steel or wood, which were contaminated with viruses and wiped with the finished cleaning cloths (See Figure 3). The bacterial virus MS2, a non-pathogenic surrogate virus, which due to its structure and environmental stability is comparable to clinically relevant viruses such as novovirus, poliovirus, hepatitis A or enteroviruses, was used as the test virus. The finished microfibre cloths absorbed 91% of the applied viruses. At the same time, the virus concentration in the cloth was reduced by approximately 90%. Effectiveness tests against bacteria and mould were also carried out in accordance with standards (DIN EN ISO 20743 and EN 14119). With this test set-up, the finishes were optimised in a targeted manner. 


Figure 3: Laboratory tests under realistic conditions with cleaning cloths for the inactivation of viruses, bacteria and molds on surfaces. ©Hohenstein Institute

The research project reveals that antiviral cleaning cloths provide an efficient hygienic effect and can help to reduce the germ transfer rate e.g. of pathogens in nurseries and child day care centres. However, this new functionalisation could be of interest in the domestic environment, in hospitals, old people’s homes, care homes and in communal facilities (e.g. canteens) and in protective clothing for the fire brigade, emergency services and military. 

Posted January 6, 2014

Source: The Hohenstein Institute

Countdown To The First Trützschler Filament Lines

EGELSBACH, Germany — December 19, 2013 — Trützschler Switzerland AG is the youngest member of the Trützschler Group, adding the business unit of filament spinning lines to the product portfolio. The first Trützschler BCF lines will start production soon.

Meantime, the first steps have been taken: The reorganisation in Winterthur under new technical and commercial management is largely completed; during integration into the Trützschler Group, important milestones have been reached, and the first new system orders are en route to the customer.

Thanks to the great trust placed in the new company by existing customers and new investors, the first Trützschler filament lines start production now. The relaunch at the end of last year coincided with a dynamic carpet yarn / BCF market, which showed a high level of interest in the reliable technologies offered and the attractive delivery times. In addition to various 2 and 4 end BCF machines, update packages for existing lines could be finalised in the most important markets.

Sales arguments are the high flexibility of the BCF systems, which process polyamide 6 as well as polyester and polypropylene without major design changes, and the Swiss texturing technology HPc. Thus, Trützschler Switzerland remains a significant provider within the rapidly growing Chinese investment market for high-quality PA6 yarns for sophisticated contract and automotive carpets.

The fact that the current products are successful and the order books are filled is an incentive for the Management in Winterthur to steadily press ahead with product development. New developments in the BCF and industrial yarn segment are reaching market maturity.

Posted January 6, 2014

Source: Trutzschler Nonwovens

Advanced Composite Materials To Expand Greenville County Manufacturing Operations

GREENVILLE, S.C. — December 19, 2013 — Advanced Composite Materials, LLC , a global leader in the development and manufacturing of specialty silicon carbide products and composites containing silicon carbide, announced today that it will expand operations at its existing facility in Greenville County, investing $3 million and creating 6-10 new jobs.
 
Advanced Composite Materials (ACM) established its headquarters, research and development lab, and state-of-the art manufacturing facility in Greer in 2007 to manufacture silicon carbide microfibers, also called “whiskers,” for industrial ceramic applications, including microwaveable ceramic composites for the restaurant and food industry.  With the expansion of its operations, ACM now intends to introduce a new class of silicon carbide fibers.  
 
“These silicon carbide fibers are larger in size than our microfibers, and suitable for ceramic matrix composites, metal matrix composites, and high performance polymer coatings.  These products will have the new brand name of SI-TUFF™ performance silicon carbide. Primary target markets are the energy sector, aerospace, and coated metals for a wide range of applications,” said Dr. Tom Quantrille, President and CEO.
 
“Our move into Greenville County was a success.  We introduced Silar® silicon carbide microfiber technology, and it is now fully embraced by our target markets.  We knew the company must expand our production to address new market opportunities essential to achieving our long-term vision for growth,” said Dr. Quantrille.  
 
“The proprietary technology in our SI-TUFF™ product line will have extensive application in the oil and gas industries and in industrial equipment like high temperature engines and turbines, where we can enhance run efficiency, protect from corrosion and abrasion, and extend the lifetime of valuable components,” added Dr. Quantrille.  “In addition, our technology enables a whole new class of high performance composites for aerospace applications, such as SI-TUFF™ silicon carbide fiber reinforced titanium composites.”
 
The company, which is located at 1446 South Buncombe Road in Greer, will reconfigure and upfit a portion of its manufacturing space to accommodate the new equipment necessitated by the market expansion.
 
“We are pleased to expand our operations right here in Greer and  Greenville County, and appreciate the support and leadership of the Greenville Area Development Corporation <http://www.gogadc.com/> , the South Carolina Department of Commerce and all who assisted in making this growth a reality,” added Dr. Quantrille.
 
“It’s exciting to see existing, innovative companies continue to expand in our state,” said Gov. Nikki Haley. “We commend ACM for growing their presence in the Upstate through this $3 million investment that will create up to 10 new jobs in their facility.”
 
Since January 2011, South Carolina has recruited more than $10 billion in capital investment and more than 28,000 jobs in the manufacturing sector.
 
“South Carolina has emerged as a leader in advanced materials manufacturing,” said Secretary of Commerce Bobby Hitt. “Expansions like this one by ACM underscore the state’s business-friendly environment for innovative companies.”
 
ACM began as a start-up within Exxon Enterprises, which located the company in Spartanburg County in 1979.   In 1987 the company was sold to Tateho Chemical Industries Company, Ltd. of Japan. ACM remained a Japanese-owned company for almost 20 years until July 2006, when the management team of ACM executed a management buyout from Tateho Chemical.
 
At that time, ACM became the standalone, privately-held company it is today, continuously enhancing and refining its capability to develop and manufacture the finest products utilizing silicon carbide and ceramic composite technologies.
 
“Advanced materials and specialty composites are a key business cluster for the Upstate, and we are always pleased to see a locally-based organization like Advanced Composite Materials grow and succeed here,” said Dr. Bob Taylor, Board Member of the Greenville Area Development Corporation and Chairman of Greenville County Council. “ACM is research-based and technology driven, and a leader in our growing advanced materials community.”
 
 ACM exports its materials around the world, including Europe and Asia.  ACM’s global headquarters is in Greer, SC.  The Greer facility houses operations and research & development, and employs manufacturing specialists, advanced materials engineers, project managers, quality assurance personnel, sales, research, and administrative personnel.  
 
Hiring information for the 6-10 new manufacturing specialists will occur in 2014 after capital equipment is installed and ready for start-up, with details to be announced later.

Posted January 5, 2014

Source: Advanced Composite Materials
 

EPA Report Says Recycled Clothing And Textiles Have Significant Impact On Reducing Greenhouse Gasses

BEL AIR, Maryland — December 18, 2013 — As gifts are exchanged this holiday season, the Secondary Materials and Recycled Textiles Association (SMART) encourages the public to “donate, recycle, don’t throw away” their old clothing. Too often, when holiday gifts of clothing, or new sheets and towels, are given older items are simply thrown away.  According to the United States Environmental Protection Agency, more than 13 million tons of solid municipal waste is generated annual that is exclusively clothing and other household textiles; of this amount 2 million tons, only 15.3%, is recycled.1

“Unfortunately, clothing and textiles are not considered by the general public, to be recyclable products like plastic bottles, aluminum cans, and paper. Even though according to the EPA clothing and textile recycling has a greater impact on reducing greenhouse gas emissions than those other recyclables,” says SMART Executive Director, Jackie King. “SMART is working to make textile recycling as familiar to people as other regularly recycled items are today.”

In its 2011 study of Municipal Solid Waste, the U.S. EPA has calculated the impact the current level of recycling has Greenhouse Gases in the United States. The EPA report indicates the 2 million tons of textiles are currently recycled annually; is the equivalent of removing 1 million cars from America’s highways.  This is more than 5-times the impact of recycled yard trimmings (170 thousand cars removed); is more than 4-times the impact of glass recycling (210 thousand cars removed); more than plastic recycling (640 thousand cars removed); and is nearly equal to the impact of aluminum recycling (1.3 million cars removed).2

SMART estimates that ninety-five percent of all clothing and household textiles can be recycled or repurposed. The repurposing of textile products includes converting them into wiping cloths or remanufacturing them into products such as home insulation, carpet padding, or sound proofing material. “Only 5 percent of all textile materials are ultimately disposed of as trash because they are either wet or are contaminated with oil, paint, or some other hazardous material,” says SMART President Lou Buty. “As long as the items are clean, even if they are stained or damaged, there is a recycling use for the material.”

Buty says industrial wiping cloths made from recycled textiles also have a significantly smaller carbon footprint than newly manufactured wiping clothes or laundered rags. Estimates are that more than five million pounds of untreated contaminates flow into the nation’s waterways annually from laundered wiping cloths. When manufacturing a new cotton shop towel an estimated 17 gallons of water and more than 66 BTU’s of energy are required during the entire process. Conversely, the creation of a wiping cloth from a recycled textile uses no water and virtually no energy.

Earlier this year the EPA published new regulations governing the storage, handling, and disposal of solvent-soiled industrial wiping cloths. In its preamble to the regulation, the EPA explicitly encourages all states to implement the rule in its entirety as quickly as possible to enhance regulatory uniformity for businesses that use industrial wipes.

1Table 1, Page 7. Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2011.
2Table 5, Page 12. Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2011.

Posted January 5, 2013

Source: Secondary Materials and Recycled Textiles Association

Nike Implements DyeCoo CO2 Dye Technology In Taiwan Plant

Sports apparel brand Nike Inc., Beaverton, Ore., has opened a water-free dyeing facility at its
Taiwan-based contract manufacturer Far Eastern New Century Corp. (FENC). The new facility utilizes
the Netherlands-based DyeCoo Textile Systems BV’s recycled supercritical carbon dioxide (CO2)
dyeing technology to dye polyester fabrics. The recycled CO2 replaces water and additional process
chemicals in the dyeing process, and also uses less energy than water-based dyeing technologies.
The colors achieved using the process, called “ColorDry” by Nike, are reportedly more saturated and
consistent than colors achieved using traditional dyeing processes.

Nike has held a stake in DyeCoo since early 2012, and first used the DyeCoo technology to dye
fabrics used for the uniforms of Kenya’s 2012 Olympic marathon team. Since then, Nike has worked to
see the technology scaled up to apply across the entire sports apparel industry.

“We see sustainability and business growth as complementary and our strategy is to prioritize
relationships with factory groups that demonstrate a desire to invest in sustainable practices and
technologies,” said Eric Sprunk, COO, Nike Inc. “Our collaboration with Far Eastern and DyeCoo, to
develop and scale the ColorDry process, is an important milestone on our path towards manufacturing
innovation.”

“Compared to traditional dyeing methods, the ColorDry process reduces dyeing time by 40
percent, energy use by around 60 percent and the required factory footprint by a quarter,” said
Kuenlin Ho, executive vice president, FENC. “It’s also the most saturated, intense and consistent
color we’ve seen,” he added.


Singapore-based Huntsman Special Effects has partnered with DyeCoo to commercialize the CO2
technology, and its dyes are being used at the FENC plant.

“This emerging technology has the potential to revolutionize the textile manufacturing
process and it is very satisfying to see the first of Nike Inc.’s ColorDry products derived from
this new process and our dyes,” said Steve Gray, vice president of strategic marketing and
planning, Huntsman Textile Effects.

DyeCoo plans to open an office in Taiwan to provide service for the growing market for its
technology. The company also is working to develop the technology to use with cotton and other
natural-fiber fabrics.

“I see enormous possibilities to reshape the dyeing industry and adjacent industries as we
work together to expand the application of our technology beyond polyester,” said DyeCoo spokesman
Geert Woerlee.

Nike’s ColorDry products are expected to be available to consumers in early 2014.

December 17, 2013

Keer Group To Build Facility In Indian Land, S.C., Create 501 Jobs

China-based yarn spinner Keer Group is investing $218 million to establish its U.S. operations,
which will be named Keer America Corp., in Indian Land, S.C. The investment includes construction
of a 230,000-square-foot manufacturing facility and the creation of 501 jobs over the next five
years.

“We chose to locate our first U.S. facility in South Carolina for a number of reasons, which
include the state’s workforce, proximity to cotton producers and access to the port,” said Zhu Shan
Qing, chairman, Keer Group. “We look forward to a successful partnership with the state and the
local community as we get this facility up and running during the next year.”

Construction on the facility is expected to begin in February 2014. Keer will produce
industrial cotton yarn there using cotton grown in the region, and will export the yarn to China
via the Port of Charleston.

“The South Carolina Ports Authority is pleased to fulfill the Keer Group’s export needs
through the Port of Charleston’s eight direct service routes to China,” said Jim Newsome, president
and CEO, South Carolina Ports Authority. “The Southeast region, and South Carolina in particular,
continues to see export growth driven by manufacturing, and Keer’s major investment signals its
potential to soon become one of our state’s largest exporters.”

Keer Group plans to begin hiring for the 501 positions during the second half of 2014, and
production at the facility is expected to commence in the first quarter of 2015.

December 17, 2013

Spuntech To Expand Facility In Roxboro, N.C., Add 60 Jobs

Spuntech Industries Inc. — the U.S. division of Israel-based N.R. Spuntech Industries Ltd., a
manufacturer of spunlaced fabrics — will invest more than $35 million over the next three years to
expand its Roxboro, N.C., facility and add 60 jobs.

“We are very excited about the additional investment in the Roxboro site,” said Gidi Krasny,
CEO, Spuntech. “With the success of our last investment, we look forward to a bright future in the
U.S. with our new expansion. We appreciate the support of the local community as well as the state
of North Carolina in assisting us in providing high quality people to match our state of the art
operation.”

Spuntech’s U.S. division manufactures a range of products including viscose, polyester,
100-percent polyester and 100-percent polypropylene fabrics in base weights of 45 to 200 grams per
square meter and in a variety of finishes. Capacity at the Roxboro facility totals some 12,000 to
14,000 tons annually.

The project was funded in part by a performance-based grant of up to $235,000 from the One
North Carolina Fund.

December 17, 2013

LDI Launches EnviroLeather™ By Jhane Barnes, Printed Using New Technology

LDI Corp. — a Portsmouth, N.H.-based manufacturer of polyvinyl chloride (PVC)-free, faux leathers —
has introduced an EnviroLeather™ by LDI line of faux leather upholstery featuring design patterns
from New York City fashion and interior product designer Jhane Barnes.

The EnviroLeather by Jhane Barnes collection — featuring designs inspired by clean, modern
geometry and computer technology — is made using a patent-pending, hybrid digital process that
enables dozens of colors and subtle color gradients within each pattern, an effect that has been
difficult to achieve using conventional printing processes, according to LDI. The new print
technology uses a water-based, environmentally friendly process rather than a solvent-based system,
and also reduces energy consumption and waste, LDI reports.

All EnviroLeather products are free of platicizers, halogens and heavy metals; contain
renewable material and post-consumer recycled content; meet the California 01350 indoor air quality
test standard; and provide good durability and chemical resistance along with a soft hand,
according to the company.

December 17, 2013

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