Jowat Opens New Plant In Malaysia As Centre For Manufacturing, Applications And R&D For The Asia-Pacific Market

DETMOLD, Germany — May 22, 2015 — For more than 15 years, Jowat SE has been active in Malaysia as a leading international adhesive manufacturer with its own subsidiaries. The plant in Balakong which became the production site in 2009 is replaced starting in April 2015 by a new site in Bandar Enstek with expanded capacities. The expansion investments are based on the continuously increasing demand for Jowat adhesives in the growth region Asia-Pacific and on the strategic importance of these markets for the Jowat Group. The proximity of raw materials, manufacturing site and customers is a crucial advantage for the success of a global strategy. In order to provide the optimum service for the market-specific customer requirements, efficient regional supply structures as well as local product developments are an absolute must.

The new Jowat plant in the Industrial Park Bandar Enstek was built on an area of approx. 45,000 square meters, which is a favourable location for logistic reasons because it is located close to the International Airport of Kuala Lumpur. The site in Malaysia ensures good connections to the international shipping routes in the entire Asia-Pacific region, and additionally competitive wages, minimal language barriers, an understandable legal system and an infrastructure that is generally well developed.
 
The new production site was — after a construction period of almost 14 months — equipped according to modern technical standards with German engineering technology so that non-varying adhesive qualities can be provided due to a high degree of automation.
 
With a staff of currently about 80 qualified employees, the location in Malaysia will function as regional centre for manufacture, applications and R&D, covering substantial parts of the entire production portfolio of Jowat. The region Asia-Pacific is another international area where Jowat Group customers from all global core industries rely on innovative adhesive solutions, and on a comprehensive service with the customer in focus. Apart from the wood processing industry, these customers come mainly from the sectors Paper/Packaging and Automotive/Textile.
 
“Malaysia is not an extension of our workbench, but an independent location and bridgehead, where we are also undertaking product R&D in order to provide the highest level of satisfaction for the requirements of local customers. Being close to the customer in this respect means to recognize his necessities as soon as possible and to convert these very fast into marketable adhesive systems,“ states Dr. Ralf Schelbach, vice president, Asia Pacific, Jowat SE.
 
On the occasion of the opening ceremony of the new plant on April 28, 2015, with 260 participants, the Members of the Board of Directors and of the Supervisory Board of Jowat SE were present, and also Holger Michael, the German Ambassador to Malaysia. In his opening speech, Willi Wiens, Managing Director of Jowat Manufacturing (SEA) Sdn. Bhd., emphasized that “the intensive cooperation on a basis of mutual trust between Jowat and the local Malaysian partners is an excellent example for the way in which medium-sized and family-owned German companies can operate successfully around the globe.“
 
Jowat SE is actually generating almost 75 percent of the Group income already outside of Germany, and is well under way to reach its declared strategic target:  to establish the region Asia-Pacific in the medium range as unit generating one third of the international revenues. The new production site in Malaysia is an important milestone on this course.

Posted May 26, 2015

Source: Jowat
 

Polysistec Launches A New Global Process For Polyamide Dyeing

BARCELONA, Spain — May 21, 2015 — Polysistec has launched a new complete process for polyamide (PA) preparation and dyeing. With this new innovative system, it is possible to reduce substantially common problems that arise with PA fabrics, such as unleveling, differences of affinity, lack of fastness, long dyeing process and water consumption. Thus, Polysistec widens the range of products for PA finishing and gives new answers to the market.

This new process fulfills OEKO-TEX Standard 100 January 2015 regulations applied over fabric and also all regulations requested by main distribution companies.

Posted May 26, 2015

Source: Polysistec
 

Sustainability Redefined With New Avitera® Black SE Dye

SINGAPORE — May 22, 2015 — Until now, the hazardous substance p-chloroaniline (PCA) has been a potential impurity within reactive black dyes. Huntsman Textile Effects has developed a new reactive black dye Avitera Black SE to address this. Independent analytical test institutes confirm that this innovative dyestuff is free* from restricted arylamines, including PCA, to meet increasingly stringent environmental standards and to help textile mills improve their productivity and profitability for better economic sustainability.

An extension to the award-winning Avitera SE dye range, the new Avitera Black SE dye meets tighter and stringent restrictions on hazardous substances in supplied products and treated textile articles, including OEKO-TEX®, bluesign, Zero Discharge of Hazardous Chemicals and the Restricted Substance List (RSL) standards of the world’s premier brands.

Since its launch, the Avitera SE dye range has been continuously extended to deliver improved environmental and economic benefits. With the release of the Avitera Black SE dye, the Avitera SE range of dyes free* from restricted arylamines, including PCA, is now complete across the entire shade gamut and color spectrum.

A significant breakthrough for mill competitiveness, Avitera Black SE dye enables mills to achieve significant water and energy savings of up to 50 percent and to reduce carbon dioxide (CO2) emissions by 50 percent or more. Meeting all severe wet-fastness requirements, Avitera Black SE dye sets a new benchmark for fastness performance and is excellent for fabrics that require the highest chlorine-fastness and good light-fastness (as compared to currently available black dyes).

With its low-temperature, high-speed wash off properties, Avitera Black SE dye also dramatically reduces processing time to boost production by 25 percent or more compared to commodity black. Designed for dyeing at very short liquor ratios (typically 6:1 or less) with a maximum of four 60°C rinses to ensure the lowest processing costs, Avitera Black SE dye can be used to produce all deep-black shades and is suitable for medium-to-deep grey shades as well.

“Huntsman Textile Effects continues to invest in the development of innovative new chemistries that meet the needs of the industry and the end-user,” said Jay Naidu, Global Vice President, Strategic Marketing and Planning of Huntsman Textile Effects. “Our latest breakthrough, Avitera Black SE dye, is redefining economic and environmental sustainability for textile mills. It minimizes processing costs for enhanced profitability, while increasing productivity without additional capital investment. At the same time, it enables mills to differentiate their products in a global marketplace that increasingly demands a clean and transparent supply chain.”

The Avitera SE dye range has been globally recognized for its contribution to supporting environmental and economic sustainability for the textile industry. The dye range was the overall winner in the 2014 ICIS Innovation Awards as well as the first recipient of the ICIS Innovation with Best Benefit to Environment or Sustainability Award. The range also scored an impressive 5-star rating review in the Environmental Leader Technology (ELT) Review program.

*Current detection limit 5ppm

Posted May 26, 2015

Source: Huntsman Textile Effects
 

INDA Announces Finalists For World Of Wipes Innovation Award®

CARY, N.C. — May 22, 2015 — INDA, the Association of the Nonwoven Fabrics Industry, today announced the names of three finalists to compete for the prestigious World of Wipes Innovation Award®. The annual award recognizes the product that most expands the use of nonwovens and demonstrates creativity, novelty, uniqueness, and technical sophistication within the entire nonwoven wipes value chain. All finalists will present their products and the award winner will be announced during the World of Wipes® (WOW) International Conference June 16-19, at the Hotel InterContinental Buckhead, Atlanta, GA.

The INDA Technical Advisory Board, INDA’s President, Director of Education and Technical Affairs, and industry members from the wipes market segment selected these product finalists among a dozen international product nominations:

Clorox® ScrubSingles Kitchen – Clorox
Wet, scrub, and when you’re done, toss away the all-in-one Clorox® ScrubSingle Kitchen pads. Loaded with Clorox cleaner, the ScrubSingles Kitchen pad is a hybrid of what a wipe and a sponge can provide to consumers. The ScrubSingles formulation and nonwoven has been optimized for generating foam, allowing users to clean while minimizing fear of damaging surfaces.

Brawny Industrial® FLAX Cloths – Georgia Pacific
Georgia Pacific’s high performance clothlike, biodegradable nonwoven wiper is made from hydroentangled flax fibers that have been chemically refined in a proprietary process. The results are soft fibers that are similar in length and diameter to cotton, readily carded, and suitable for a wide range of wet and dry commercial wipers.

DuraDry® – Polymer Group Inc. (PGI)
DuraDry® is a multi-use, hygienic microfiber wipe certified for Food Contact Clearance and manufactured from 100-percent splittable microfibers.  The product combines antibacterial properties with 99.998% microbe removal. Durable and re-usable, DuraDry can be washed more than 365 times.  

Each finalist will give a 10-minute morning presentation Thurs., June 18 with attendees casting their votes afterward. The recipient of the 2015 World of Wipes Innovation Award will be announced Fri., June 19 during the conference. 

Posted May 26, 2015

Source: INDA
 

Lectra Supports Brioni’s Product Development

PARIS — May 26, 2015 — Lectra, the world leader in integrated technology solutions dedicated to industries using soft materials—fabrics, leather, technical textiles and composite materials—is pleased to announce that Brioni has adopted Lectra Fashion PLM to support them streamline their product development process.

Following the brand’s recent takeover by Kering Group, Brioni set up a new organization in order to realign with the French luxury group’s strategic business growth plan. This decision implied the implementation of a new core process and rethinking ways of working between teams.

The Italian luxury menswear brand needed to better control information flows between different working groups while maintaining its high level of quality, high-end clothing.

Lectra’s expertise and best-practice experience in the fashion industry made the difference. The Lectra team began with a process analysis, followed by regular trainings to share best practices and ensure that the implementation met users’ needs and expectations.

Lectra Fashion PLM will help Brioni teams manage the entire fashion development process by optimizing costs and facilitating different distribution channel deliveries. Having a single platform will enable managers to monitor activities, which facilitates early decision-making in the collection. This will allow for the monitoring of improvements and the identification of blocking points as development progresses, both at management and execution levels.

“Over the past years, we have built a trusted partnership with Brioni. We are proud to collaborate with Brioni, a company admired around the world, and will continue to support their global strategy,” concludes Daniel Harari, Lectra CEO.

Posted May 26, 2015

Source: Lectra
 

Hexcel Launches Site For New Carbon Fiber Plant In Roussillon, France

STAMFORD, Conn. — May 21, 2015 — At a special ceremony in France today, Hexcel welcomed guests to the site in Roussillon where it will invest $250 million in the construction of a carbon fiber plant. Hexcel presented plans for the new facility to local dignitaries, customers, media representatives and Hexcel employees.

Hexcel’s new carbon fiber facility will occupy a 37-acre site at the Osiris Chemicals Industry Platform in Roussillon and will be comprised of both polymerization and carbonization lines. The plant is part of Hexcel’s ongoing worldwide investment to create a diversified and robust supply chain to support aerospace customers’ growing demand for carbon fiber composites.

Nick Stanage, Hexcel Chairman, CEO and President, presided over the event with the support of André Vallini, French Secretary of State for Territorial Reform and Didier Evrard, Airbus EVP and Head of Programs. Mr. Stanage said, “Together with our capacity expansions in the U.S., this new facility in France will strengthen our global supply chain by adding precursor and additional carbon fiber capacity in Europe.”

Carbon fiber from the new plant will be supplied to Hexcel customers including Airbus for the A350 XWB and Safran for the CFM LEAP engine. Construction of the new plant will begin by September 2015 and is expected to employ 120 people when fully operational in early 2018. Today Hexcel employs close to 1000 people in France.

The Roussillon facility is located close to Hexcel’s weaving and prepreg manufacturing facilities near Lyon. At today’s event, Mr. Stanage announced further investments totaling $22 million at these existing facilities to include capacity expansions at Hexcel’s carbon fiber weaving plant at Les Avenières, and an additional resin impregnation line in Dagneux, Montluel. These additional investments are expected to create 100 more jobs by 2018.

Didier Evrard, Airbus EVP and Head of Programs commented: “We are delighted by Hexcel’s decision to build this new carbon fiber plant in Europe. This significant investment will further secure the A350 XWB production ramp-up and demonstrates the high level of Hexcel’s commitment to the success of the A350 XWB program”.

Posted May 22, 2015

Source: Hexcel
 

DIENES Apparatebau, Rauschert Agree To A Strategic Alliance

MÜHLHEIM, Germany — May 15, 2015 — The already successful business relation between DIENES and Rauschert needs to become closer in order to realize new challenges in the implementation of large-scale innovation projects together.
 
The objective of this strategic alliance is a joint realization of future applications in engineering of special machinery and energy technology. Both companies belong to the circle named “Friends of Technologies” want to bundle their competences together to offer powerful, optimized and individual products as well as solutions to their customers.
 
DIENES has prepared in advance to this alliance standardized tools to be assembled in modules for a free configuration to cost-efficient complete machines. The aim is: process reliability, flexibility and cost optimization. Examples for a successful implementation are standardized godet aggregates and the modular Multimode® concept for synthetic fiber plants.
 
Rauschert has been engaged for years in the development and manufacture of special machines and special components made of ceramics and plastics. Besides these existing competences Rauschert recently developed a pioneering energy management system for industrial enterprises. For the realization of their core and new business segments Rauschert engages worldwide more than 12 modern production plants and operating sales organizations.
 
DIENES and Rauschert are focused clearly and sustainably on customer orientation to provide individual, high qualitative and tailor-made products to execute lines fast and efficient. A global service before and after the implementation of projects is assured.
 
What is so special about this strategic alliance?

  • Connection of multiple innovative technologies for the creation of optimal customized solutions;
  • Existence of a capable provider in the planning and implementation of complex projects while maintaining the independence of both partners; and
  • Expansion and global completion of the existing sales and service organization of DIENES in future.

Through a long-term strategic cooperation between the two companies which complements each other in their competences, this alliance provides a promising potential which is supported by the objectives of both partners and offers new perspectives to their common and potential customers.
 
 Posted May 21, 2015

Source: Dienes Apparatebau

Challenges And Opportunities

2014 was a year of continued and broad-based economic success for the domestic textile sector; across key economic indicators, the industry continued to see positive growth. In 2014, for the first time in two decades, the U.S. textile industry began adding jobs. Textile shipments totaled $56.7 billion, and exports of all textile products were $18.3 billion, a 45-percent increase since 2009. The industry also continued to attract new domestic and foreign investment projects. These investments are projected to provide approximately 3,000 new jobs in North and South Carolina, Georgia, and Louisiana.

As the industry continues to regain a foothold as a major manufacturing sector in the U.S., these economic indicators allow NCTO to deliver a powerful message to policymakers. The U.S. textile industry is not just surviving, it is an extremely vibrant and prosperous sector making an enormous contribution to the national economy, job creation and national defense.


Jeff Price, chairman, National Council of Textile Organizations (NCTO)

Trade Issues
With the Obama Administration attempting to bring the Transpacific Partnership (TPP) to a close, 2015 will be a critical year for the U.S. textile industry. TPP remains, by far, the most important policy issue for the industry. NCTO’s top priority within this agreement is to ensure the TPP yields a fair and sustainable outcome for the domestic industry. Reaching an acceptable outcome in TPP poses the greatest challenge to the U.S. textile industry in the past 20 years, noting the inclusion of Vietnam in this agreement.

In the coming months, NCTO will continue its intensive engagement with the U.S. government as the negotiations head into their final stages. Thanks to NCTO’s continuous interaction with U.S. trade negotiators, all of the objectives for the TPP agreement remain achievable including:

  • a strong yarn-forward rule-of-origin;
  • reasonable duty phase-outs on sensitive textile and apparel items; and
  • strong Customs enforcement provisions.

As with any trade agreement, NCTO is waiting to see the final text before forming an official position on TPP, but remains optimistic that its engagement with the U.S. government will lead to an outcome that the organization can ultimately support.

Of course, as the eleventh hour of these talks approaches, NCTO negotiators face great pressure to get a deal done. Knowing this dynamic, NCTO was extremely pleased that U.S. Trade Representative, Ambassador Michael Froman addressed the NCTO Annual Meeting in March and stated: “Our commitment to the future of American textiles is stronger than ever. And that’s true in our trade policy as well, which is a key pillar of President Obama’s overall economic strategy and a key part of our investment policy and our manufacturing policy. They work hand-in-hand to create jobs, promote growth, and strengthen the middle class in America.”

TTIP
After the conclusion of TPP, the next big trade issue facing the U.S. industry is the Transatlantic Trade and Investment Partnership (TTIP), a free-trade agreement (FTA) between the U.S. and the European Union (EU). There are two primary challenges the U.S. textile industry faces with TTIP:

  • The EU favors double transformation as opposed to a yarn forward rule of origin; and
  • The EU also is pressing for access to U.S. military contracts.

The EU is insisting on a complicated double transformation rule that effectively cuts important aspects of the U.S. industry out of the agreement, such as yarn manufacturers. In many cases, the EU rule also cuts fabric producers out of the agreement. The EU also is pressing for access to U.S. military contracts. NCTO already is working with partners throughout the U.S. industry to communicate that granting non-U.S. suppliers’ access to defense contracting is a complete non-starter.

Berry Amendment
The U.S. textile industry supplies more than 8,000 different textile products per year to the U.S. military. In 2014, NCTO’s Government Textiles Committee facilitated an effective and structured level of consistent interaction with the Defense Logistics Agency (DLA). In 2015, NCTO will continue to fight for a strong Berry Amendment to govern defense procurement. The Berry Amendment requires that all apparel and other goods made of textiles purchased by the U.S. military contain 100-percent U.S. origin fibers, yarns and fabrics; and are cut, sewn and assembled in the United States. The Berry Amendment ensures that critical U.S. military needs are not dependent on foreign countries. Defense procurement has become an extremely important customer segment of the U.S. textile industry and the preservation and expansion of the Berry Amendment, and the need for strong ties with the U.S. Department of Defense (DOD) remains a top priority for NCTO.

China Export Subsidies
In the coming year, NCTO will continue to encourage the United States to strenuously pursue dispute settlement consultations with the government of China at the World Trade Organization (WTO) concerning China’s “Demonstration Bases-Common Service Platform” export subsidy program. Through this program, China provides WTO prohibited export subsidies to manufacturers that meet export performance criteria. China’s massive export growth has resulted in billions of dollars in lost sales and tens of thousands of lost jobs in the United States and the Western Hemisphere. NCTO believes it is critical that this matter be taken to the WTO in order to begin the eradication of these illegal trading practices. Doing so will lead to more fair and open competition in the global market.

Additional Issues
NCTO also will continue to focus on a number of initiatives Congress is actively considering that directly impact the textile industry including:

  • Trade Promotion Authority, often referred to as “Fast Track;”
  • The Miscellaneous Tariff Bill;
  • Reauthorization of the Ex-Im Bank;
  • The Nicaragua trade preference level;
  • The African Growth & Opportunity Act;
  • Extension of Haiti trade benefits; and
  • Appropriate remedies for currency undervaluation.

All of these initiatives require the direct engagement of NCTO in the coming year as it attempts to shape the outcome of legislation in each of these areas.

Industry Expansion And Yarn Forward
These policy developments and challenges come at a time when the industry continues to rebound. In 2015, the U.S. textile industry exported to 199 countries, with 25 countries buying $100 million or more a year. As the third largest exporter of textile products in the world, total textile and apparel exports were a record $24.4 billion last year. Much of this export growth is because of the yarn forward rule of origin, which is a critical component of the various FTAs. Moreover, export increases are being driven by a growing emphasis on new markets and growth in new product offerings. Additionally, the U.S. is enjoying continued reshoring in the textile sector.

Revolutionary Fibers And Textiles Manufacturing Innovation Institute
On March 18, 2015, President Obama announced that the DOD would partner with the domestic textile industry to form a new research consortium known as the Revolutionary Fibers and Textiles Manufacturing Innovation Institute. This institute will be dedicated to the development of the next generation of fiber and textile science and product development in order to advance the transition of cutting-edge technologies into the marketplace for both defense and commercial applications. The U.S. government is pledging $75 million in research funding to be matched by $75 million of private investment for this project.

PR Campaign
NCTO is committed to shaping the discourse in Washington on textiles and apparel, and communicating the value of the industry’s contributions to the U.S. economy and the economies of its Western Hemisphere trading partners. In the coming year, NCTO will embark on an industry-wide public relations campaign. This campaign will brand the U.S. textile industry for what it is, a technology-driven, capital-intensive innovator of high-quality products fully competing in the 21st-century global marketplace. This campaign is appropriately timed to help policy makers, along with the general public, quantify the enormous contribution that domestic textile manufacturers are making to the overall U.S. economy. If you would like to participate in the campaign, please contact Eliza Levy at elevy@ncto.org.

May/June 2015

Cotton Leads™ Program Hosts Event For U.S. Partners

MEMPHIS, Tenn. — May 15, 2015 —  Since it was established in 2013, the Cotton LEADS™ program has attracted more than 300 partners from across the global supply chain.

On May 12, a luncheon was held in Gastonia, N.C., to update the U.S.-based partners on program activities and to announce the latest additions to the Cotton LEADS partner list: HanesBrands; Jo-Ann Fabrics; Kohl’s®; and Life Is Good®. More than 30 representatives from 20 brands, retailers and businesses across the cotton supply chain attended the event, and were reminded that the Cotton LEADS program will host a scientists’ roundtable later in the year to discuss research priorities for the program and the dissemination of that research to the global cotton community.

The Cotton LEADS program was launched to illustrate, at a national level, the responsible production practices of cotton growers in Australia and the United States, the program’s two founding countries. At the heart of the Cotton LEADS program is the commitment to continuous improvement in cotton growing practices in these countries; a unique situation made possible by the strict national and regional regulatory environments; grower self-investment in research and development; and the ability to affect best practices at a national level that exists in Australia and the United States.

“The goal of the Cotton LEADS program,” explains Mark Messura, senior vice president of Supply Chain Marketing at Cotton Incorporated, “is to assure the industry that the cotton entering their supply chain is being produced in an increasingly responsible manner.” Cotton LEADS cotton represents approximately 17 percent of global cotton supply.

The event included a presentation by Louisiana cotton grower Jay Hardwick, a Cotton LEADS governing board member, on the tools and practices used by modern U.S. cotton growers, such as the Fieldprint® Calculator, which helps growers assess how production decisions affect the overall environmental footprint of their farming operation.

Adam Kay, president of Cotton Australia, addressed the group via a videotaped message and outlined the growing practices of Australian growers. Kay also explained how third-party environmental audits that help to benchmark gains made by Australian growers and to identify areas for environmental focus. Dr. Bill Norman, vice president, Technical Services at the National Cotton Council (NCC), shared the results of a Field to Market® study chronicling environmental gains made by U.S. cotton growers over the past three decades to illustrate the program’s ongoing improvement aspect. NCC CEO Dr. Gary Adams kicked off the event with a welcome and words of appreciation to the program’s partners.

The event served as an opportunity to announce the addition of four new partners to the Cotton LEADS program: HanesBrands; Kohl’s; Jo-Ann Fabrics; and Life Is Good.

“By becoming a Cotton LEADS partner, these brands are acknowledging the gains already achieved by Cotton LEADS growers, and that cotton produced under the program’s principles meet the sustainability guidelines for their cotton products,” Messura explained.

Messura reminded the assembly that the Cotton LEADS program will convene a roundtable of eight to ten scientists later in the year to discuss research directions to benefit global cotton production practices, as well as the best means of disseminating the findings to the global community.

The Cotton LEADS program is a joint effort of the Australian cotton industry and the U.S. cotton industry as a project of the Cotton Foundation.  Its founding members are Cotton Australia, the National Cotton Council of America, Cotton Council International and Cotton Incorporated. The program is designed to raise awareness of the responsible growing practices and commitment to continuous improvement among cotton producers in the member countries.

Posted May 19, 2015

Source: Cotton LEADS
 

Sizzy Opens First Sizzy Center For 3-D Body Scanning

France-based Sizzy recently opened its first Sizzy Center in Paris. The start-up company offers private scanning cabins for customers to obtain accurate 3-D body measurements. The customer undresses in a private dressing room, steps into the scanner and starts the process unaided. Within a few minutes, a card with his or her body measurements is generated and the customer now has valuable information to help choose the right garment size especially when shopping online.

Sizzy selected the DITUS MC 3D body scanner and FOOTin 3D scanner from Germany-based Human Solutions GmbH for its center. “For Sizzy, the key factor was ease of use, because this would enable customers to take their own measurements — and the body scanner’s compact design and simple setup also convinced Sizzy,” said Dr. Helga Gäbel, 3D Body Scanner sales division, Human Solutions.

After opening additional sites in France, Sizzy plans to develop the concept throughout Europe as well as in the United States.

May/June 2015

Sponsors