Functional Fabric Fair Announces ‘Expert Talks’ Line Up for the 2024 New York Summer Edition

NORWALK, Conn. — June 10, 2024 — Functional Fabric Fair, powered by PERFORMANCE DAYS®, is excited to announce its comprehensive Expert Talks program covering a wide array of topics, from sustainability to trends and the latest textile developments for its summer edition, taking place on July 16-17, 2024, at the Javits Center in New York City.

The highly curated Expert Talks program will present sessions led by industry experts and thought leaders, addressing seasonal trends in colors and materials, sustainability and business development. Sessions will also explore ethical sourcing, environmental impact, and future industry forecasts, providing valuable knowledge and actionable insights for professionals aiming to stay ahead in the apparel and functional fabric industries.

Expert Talks will be held over two days, starting on Tuesday, July 16, from 10:00 am to the last session at 4:00 pm, and will continue on Wednesday, July 17, from 10:00 am to the last session at 2:00 pm. Each of the 12 sessions will last around 45 minutes and will conclude with a Q&A segment, allowing the audience to engage directly with the speakers.

Expert Talks highlights include:

  • Dr. Jan Beringer, Elana Frosk, Mario Pace: Recycled Claims: A Case Study on Challenges, Solutions, and Validation;
  • Alexa Dehmel, CONSULTING & DESIGN: Trend Wall Insights Performance Materials Summer 2026;
  • Dr. S. Piril Ertem: Increasing Ultraviolet Protection Factor of Textiles using Nature Inspired Chemistry;
  • Valentina M. Henao: Enabling Circularity through Innovation and Collaboration;
  • Nora Kuhner: Colors & Trends—PERFORMANCE COLORS by Nora Kuehner: The full picture of summer 2026;
  • Helen Weng: A Sustainable Future of Polyester: CELYS™ Compostable Fibre; and
  • Diana Wyman: Driving Textile Sustainability through Standards.

“Functional Fabric Fair is committed to providing valuable education to propel the industry forward. Attendees will gain insights into performance fabric innovations, cutting-edge technologies, market strategies and will have direct access to top thought leaders in the industry,” states Steve McCullough, event director of Functional Fabric Fair.

This trade-exclusive sourcing event in the U.S. for high-performance functional fabrics and the latest textile development trends, will welcome industry professionals to discover offerings from more than 150 textile suppliers for the Summer 2025/2026 seasons. Explore the exhibitor directory. Attendees will also have the opportunity to network at events, lounges and various show floor features like the Trend Forum.

The fair is open, free of charge, to verified designers, product, purchasing, material, and sustainability managers and others in the industry seeking to source fabrics and accessories for outdoor, sportive performance, and lifestyle apparel.

Functional Fabric Fair opens on Tuesday, July 16, from 9:00 am – 6:00 pm, and Wednesday, July 17, from 9:00 am – 5:00 pm.

Posted: June 11, 2024

Source: Functional Fabric Fair powered by PERFORMANCE DAYS®/RX (Reed Exhibitions)

GOREWEAR Introduces New Ultimate Bib Short As Its Premium Cycling Apparel

ELKTON, Md. — June 10, 2024 — GOREWEAR, an innovator in high-performance running and cycling apparel, announces the newest addition to its cycling collection, the Ultimate Bib Shorts+. The Ultimate Bib Shorts+ are intended for the most demanding road and gravel rides featuring a custom-designed, multi-layer 3D printed seat pad for all-day comfort and support.

In order to design this top-of-the-line cycling bib short, GOREWEAR collaborated with the world’s most advanced fabric and leading seat map manufacturers. The result is a bib short that delivers body-mapped compression, support and breathability, with reduced chafing and pressure points; culminating in a 2023 ISPO Award winning package.

GOREWEAR, an innovator in high-performance running and cycling apparel, announces the newest addition to its cycling collection, the Ultimate Bib Shorts+.

The Ultimate Bib Shorts+ key differentiator is the proprietary EXPERT N3X 3D-printed seat pad. The seat pad is engineered in collaboration with Elastic Interface engineers – leveraging new 3D printed technology – that utilizes a layer-by-layer construction for superior control over its technical characteristics compared to traditional foam pads. Moreover, the seat pad is made from an eco-friendly, bio-based hydrophobic material topped with a recycled face fabric that substantially diminishes the bib’s environmental impact.

The seat pad’s open grid structure offers faster drying times, minimal sweat absorption and improved air permeability to optimize skin temperature management.

The comfort and performance benefits continue beyond the chamois. GOREWEAR engineered woven functional zoning of the Ultimate Bib Shorts+ fabric that blends compression and breathability across body-mapped zones. The added compression promotes blood flow in key muscles for extended time to fatigue and faster recovery periods. This design further reduces necessary seams for improved durability, as well as increased next-to-skin comfort that has become synonymous with GOREWEAR.

Engineered shoulder straps consist of wide, single-piece mesh material that hugs the rider with evenly distributed tension and maximum breathability.

Additional features include quick-drying fabric, flat seams and reflective details for visibility.

The Ultimate Bib Shorts+ (MSRP $300) are available in a men’s silhouette (XS-XL) in a black colorway.

Posted: June 11, 2024

Source: GOREWEAR

Denim And Dudes: Lee And HEYDUDE Launch New Collaboration For Summer

GREENSBORO, N.C. — June 11, 2024 — Today, Lee® announced its collaboration with the popular footwear brand HEYDUDE™. Combining nods to Lee’s workwear heritage with HEYDUDE’s playful, expressive designs, it features actor Chase Stokes, star of the popular series “Outer Banks” and current HEYDUDE ambassador, as the face of the campaign.

Lee® and HEYDUDE™ Launch New Collaboration for Summer with ‘Outer Banks’ actor Chase Stokes, current HEYDUDE ambassador, as the face of the campaign. Photo Credit: ©Lee2024 ©HEYDUDE™

Inspired by a coastal vibe, the soft washed denim shorts, illustrated tees and shoes are a collision of comfort and cool. Made to wear together, the collection is easy to integrate into your daily summer life and outdoor activities.

“HEYDUDE is the ideal partner to bring a Lee denim-inspired shoe to market,” said Joe Broyles, vice-president of Global Collaborations, Lee. “The brand’s popularity and focus on playful comfort resonates with our customer, and we’re excited to add tops and shorts — a full lifestyle approach — to this capsule.”

“Bringing two brands together, known for their iconic comfort and versatility, Lee’s rich denim heritage blends perfectly with HEYDUDE’s relaxed attitude,” said Paul Nugent, senior vice president, chief marketing officer, HEYDUDE. “The result is a unique collection that finds balance in standing out yet playing it cool without sacrificing the much-needed comfort our fans have grown to expect from HEYDUDE.”

The Lee x HEYDUDE collection also marks the first Lee collaboration to launch on Amazon. The seven-piece capsule featuring men’s, women’s and unisex styles is highlighted below.

  • Men’s Wally Lee Shoe – HEYDUDE’s most popular style, gives a nod to indigo and Lee in a multi-pattern featuring the railroad denim stripe and an exclusive illustrated graphic in the footbed.
  • Men’s Carpenter Short – Relaxed fit short with a 9” inseam in a railroad blue stripe and details leaning into Lee’s workwear heritage.
  • Women’s Wendy Lee Shoe – HEYDUDE’s most popular style for women in a cream multi-print pattern with an exclusive illustrated graphic in the footbed.
  • Women’s Carpenter Short – Relaxed fit 3” inseam short in a super-soft railroad stripe denim with a pre-worn feel.
  • Unisex T-Shirt – Available in Star White and Bridal Rose, the super soft tees feature exclusive illustrative graphics that coordinate with those on the bucket hat and shoe footbeds.
  • Unisex Reversible Bucket Hat – Reversible denim hat with a solid light wash indigo and the same illustrated graphic as in the footbed of the shoes.
  • Unisex Regular Fit “Beach Buddy” Tank Top – Available in Pewter Heather featuring Lee’s iconic mascot, Buddy Lee, ready for a day at the beach.

Estimated price range is $25-$75. The full collection is available on Lee.com and Amazon.com; shoes are available on HEYDUDE.com.

Posted: June 11, 2024

Source: Lee®, a Kontoor Brands brand

ITM 2024: 1385 Companies And Company Reps From 71 Countries – With 66,200 Visitors From 99 Countries — 55% Domestic (Turkey) And 45% From Abroad

ISTANBUL, Turkey  — June 11, 2024 — ITM 2024 Exhibition, an important meeting point for textile technology leaders, was completed with great success. Hosting 66,200 professional visitors and investors from 99 different countries, ITM 2024 brought vitality to the textile industry with machine sales and billion euro business volume for five days.

ITM 2024 International Textile Machinery Exhibition, which is held in partnership with Tüyap Tüm Fuarcılık Yapım Inc. and Teknik Fairs Inc. and in cooperation with Textile Machinery and Accessories Industrialists Association (TEMSAD), was held at Tüyap Fair and Congress Center June 4-8, 2024. ITM 2024 Exhibition, which was held in 13 halls in an area of 120 thousand square meters, broke new records with the number of exhibitors and visitors as well as machine sales. 1,385 companies and company representatives from 71 countries participated the ITM 2024 exhibition, which was visited by 66,200 people from 99 countries — 45 percent from abroad and 55 percent domestic.

Visa Liberalization Increased Country Diversity

ITM 2024 hosted thousands of visitors from all over the world due to Istanbul’s ease of transportation and the absence of visa problems. The countries of origin of the visitors are as follows: Afghanistan, Albania, Algeria, Angola, Armenia, Australia, Austria, Azerbaijan, Bahrain, Bangladesh, Belarus, Belgium, Bosnia and Herzegovina, Brazil, Bulgaria, Burkina Faso, Canada, China, Colombia, Czech Republic, Turkish Republic of Northern Cyprus, Turkish Republic of Northern Cyprus, Denmark, Egypt, Estonia, Ethiopia, Finland, France, Georgia, Germany, Greece, Guatemala, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, Iran, Iraq, Ireland, Italy, Japan, Jordan, Kazakhstan, Korea, Kosovo, Kuwait, Kyrgyzstan, Latvia, Lebanon, Liberia, Libya, Lithuania, Macedonia, Malaysia, Mauritius, Mexico, Moldova, Mongolia, Montenegro, Morocco, Netherlands, Nigeria, Oman, Pakistan, Peru, Poland, Portugal, Romania, Russia, Rwanda, Saudi Arabia, Serbia, Singapore, Slovakia, Slovenia, South Korea, Spain, Sri Lanka, Sudan, Sweden, Switzerland, Syria, Taiwan, Tajikistan, Thailand, Trinidad and Tobago, Tunisia, Turkmenistan, Tuvalu, Turkey, Ukraine, United Arab Emirates, United Kingdom, United States, Uzbekistan, Vietnam, Yemen and Zimbabwe.

Visitors from 99 Countries Satisfied Exhibitors

Organizing ITM 2024 in Istanbul provided an ideal environment for global collaborations by increasing visitor diversity. While Turkey stands out as an important market in the textile industry, this diversity further reinforced the strategic importance of the exhibition. Exhibitors expressed their satisfaction for meeting their customers from countries that cannot go to exhibitions in Europe, especially due to visa problems, at ITM 2024. Professional visitors and investors from countries such as Sri Lanka, Uruguay, Peru, Trinidad and Tobago, Rwanda, Burkina Faso, Mauritius, Mongolia, Tuvalu, Rwanda, Burkina Faso, Mauritius, Mongolia and Mongolia once again demonstrated the global attractiveness of the exhibition.

Machine Sales and New Collaborations Signed

ITM 2024 Exhibition has once again reinforced its leading position in the sector with the wide range of opportunities offered to its visitors and exhibitors. The companies participating in the exhibition both strengthened their existing business relations and created new business opportunities. From the first day of the exhibition, the exhibitors were flooded with visitors, started machine sales and signed important collaborations. This dynamic environment created a great vitality not only for the exhibitors but also for the textile machinery industry, which has been experiencing a pause since September 2022. During the five-day exhibition, the machinery sales and collaborations made during the exhibition created a total business volume of more than 1.5 billion euros. This enormous trade volume played an important role in accelerating the sector and the economy.

Latest Innovations in Textile Technologies Exhibited at ITM 2024

ITM 2024, which was organized this year with the motto “Discover the Future,” turned into a textile feast with the participation of hundreds of manufacturers developing leading technologies in the field and the visit of global investors and trade delegations. Exhibitors had the chance to closely follow the developments in the sector by meeting the latest technologies and innovations exhibited during the exhibition. Company owners, managers, employees and sector representatives who visited the exhibition had the opportunity to see the latest technological innovations for the first time and witnessed the world launches. Visitors to the ITM 2024, where innovations from every field of textile from weaving to knitting, from yarn to digital printing, from finishing to denim were exhibited; discovered innovative, nature-protecting, pioneering technologies in digitalization for a sustainable future. Company owners, who were able to get information from experts about the technologies they will use in their factories, determined the road map for their new investments.

Many Companies Have Already Reserved Their Places at ITM 2026

Stating that they have achieved a sales graph far above their expectations since the first day of ITM 2024 Exhibition and hosted visitors from all over the world, many company officials have already booked their places in ITM 2026 Exhibition. Companies went to the registration application points during the exhibition and applied for intensive participation for ITM 2026. 

Posted: June 11, 2024

Source: Tüyap Tüm Fuarcılık Yapım A.Ş. and Teknik Fuarcılık A.Ş.

trinamiX Expands Handheld Solution To Identify Multi- And Mono-material Films For Improved Recycling — First Presentation At PRSE 2024

LUDWIGSHAFEN, Germany  — June 11, 2024 — trinamiX GmbH, a provider of mobile spectroscopy and a wholly-owned subsidiary of BASF, announces their presentation of Mobile NIR Spectroscopy Solutions at the upcoming Plastics Recycling and Sustainability Conference Europe (PRSE) 2024 taking place from June 19-20 at RAI Amsterdam. At booth G3 in hall 12, trinamiX will be showcasing a new application specifically designed to identify multimaterial and monomaterial films. Furthermore, Adrian Vogel, Segment Lead Circular Economy at trinamiX will talk about “How Mobile NIR Spectroscopy enables an efficient recycling value chain” on June 19, at 14:45 in theatre 1 in hall 12. As part of the polyolefin films recycling focus session, he is sharing insights about the growing demand for mobile analytics and how accessible identification technology can help to ensure highest quality in production and recycling.

On-the-spot identification of multi-material films with trinamiX Mobile NIR Spectroscopy Solutions — © trinamiX GmbH

trinamiX Mobile NIR (Near-Infrared) Spectroscopy Solutions: Accessible plastic identification

trinamiX enables flexible identification of plastics and textiles at the push of a button. Their Mobile NIR (Near-Infrared) Spectroscopy Solutions consist of a robust, mobile NIR spectrometer, an easy-to-use app backed by advanced cloud data analysis and a customer portal to manage results, download reports, and export data. The plastic identification solution can reliably identify over 30 types of plastics including consumer plastics like HDPE, LDPE, PP, PET, PS, PVC as well as engineering plastics like PA, ABS, PC, PLA and quantify blends of PE and PP.

The textile identification solution supports a wide range of fiber materials used in clothing, furniture, and household goods like, acrylic, cotton, PA 6/6.6, polytrimethylene terephthalate (PTT), polyester, polypropylene (PP), silk, sisal, viscose, and wool. In addition, textiles that are made from more than one material can also be identified. To fulfill the specific requirement of textile recyclers, trinamiX offers a versatile solution that combines the advantages of multiple setups: Whether it is a handheld device that fits into a user’s pocket for quick checks, or a semi-automated setup built into a sorting table with an integrated sensor for automatically triggered scans.

Identification of multi- and monomaterial films for improved recycling

At the show, trinamiX will be launching a new application specifically designed to identify multimaterial and monomaterial films. The two film types require different recycling technologies but cannot easily be differentiated by just looking at them. The mobile solution from trinamiX provides information about the material of the films at the push of a button and can be used by recyclers, for example, during incoming goods inspection. “Recyclers can now directly assess whether the plastic waste on offer is recyclable and which recycling process is the right one. This means that more films can be returned to the cycle in the future and do not have to be incinerated because their composition is unknown,” said Adrian Vogel. “This is another important step on the way to a complete circular economy for plastics.”

Mobile quality control along the manufacturing and recycling process

Quality management in plastic production and recycling facilities is essential for producing high-quality products. A key element for efficient recycling of plastics is purity of the waste streams, as impurities can compromise the quality and integrity of the recycled products. From checking incoming materials to approving bales of sorted plastics or textiles, trinamiX makes quality control simple and convenient. It also supports non-conformance management and the efficient management of complaints, reducing the risk of costly errors and delays.

trinamiX’s solutions not only enable companies to perform spot checks, but also to comprehensively document incoming and outgoing material flows, visualize and analyze them, thus creating comprehensive transparency for manufacturers and recyclers of plastics.

BASF at PRSE 2024

The mother company of trinamiX, BASF, will showcase its latest initiatives and solutions aimed at promoting the circular economy of plastics at booth D32. With a strong focus on sustainable plastic management, the company will present its holistic approach to mechanical and chemical recycling. These efforts are intended to significantly reduce the amount of plastic waste that goes unrecycled.

Posted: June 11, 2024

Source: trinamiX GmbH — a wholly owned subsidiary of BASF SE

From Old Tires To New Car Parts: Neste, Borealis And Covestro Aim At Closing The Loop For Automotive Industry

VIENNA, Austria  — June 11, 2024 — Neste, Borealis and Covestro have signed a project agreement to enable the recycling of discarded tires into high-quality plastics for automotive applications. The collaboration aims at driving circularity in plastics value chains and the automotive industry. When no longer fit for use, tires are liquefied by means of chemical recycling and then processed into base chemicals and further into polycarbonates of high purity. These can then be used in various automotive applications, from parts of headlamps to radiator grills.

Strong partnership for a circular economy (from left to right): Jeroen Verhoeven (Neste), Thomas Van De Velde (Borealis), Guido Naberfeld (Covestro) aim to make new car parts from discarded tires. © Covestro

“Circularity requires cooperation, and this cooperation with our partners Neste and Borealis is testament to the possibilities at our disposal,” said Guido Naberfeld, senior vice president, head of Sales and Market Development Mobility at Covestro. “We are creating options to turn old tires into new car parts again. With that, we are supporting our automotive customers and addressing an increasingly prominent question discussed across the value chain: How to match high-performance materials with recycled content? Projects like this can be the answer.”

As part of the collaboration, Neste turns liquefied discarded tires into a high-quality raw material for polymers and chemicals manufacturing and supplies it to Borealis. Borealis will then process the Neste-produced raw material into base chemicals phenol and acetone, which are supplied to Covestro. Covestro can use these materials to make polycarbonates. The share of recycled content is attributed via the mass balancing approach all the way to the final products using ISCC Plus certification.

Neste Borealis Covestro automotive circularity project infographic

The first products based on the collaboration are already available as each party has manufactured the first batch of their respective contribution to the project. Aside from polycarbonates, the project partners may also consider polyurethanes as a possible end product, which could also find its way into parts of the interior of a car. The companies emphasize that the potential to scale-up these types of developments should be considered when setting ambitious targets for future EU regulations, such as the End of Life Vehicles Regulation.

“We are demonstrating the importance of value chain cooperation to give new value to waste,” said Thomas Van De Velde, senior vice president Base Chemicals at Borealis. “We are proud that Borealis, in collaboration with Neste, is able to play a role in this project, providing more sustainable solutions for polymer applications for Covestro and its customers.”

“This project can serve as a blueprint when it comes to establishing circularity in the field of plastics in cars,” siad Jeroen Verhoeven, vice president Value Chain Development for polymers and chemicals at Neste. “It shows how low-quality waste materials can be turned into very high-quality plastics. This is good news for the polymers and automotive industries as well as for the environment.”

The collaboration will be presented during the PIAE in Mannheim, Germany on June 19-20, 2024.

Posted: June 11, 2024

Source: Borealis

Napapijri, Good Earth Cotton Collaborate To Create Summer Essentials With Transparent Traceability

SYDNEY, Australia  — June 9, 2024 — Premium lifestyle brand Napapijri has released a range of sustainable summer essentials for men, women and kids, using Good Earth Cotton®.

Good Earth Cotton is a production system verified as having a positive Net Zero position.

Available online and in select stores from 6 June 2024, the partnership between Napapijri and Good Earth Cotton highlights the brand’s aim to source 100 percent of its materials from regenerative, responsibly sourced, renewable or recycled sources by 2030. The range includes premium knitwear including T-shirts, polos and more.

“Napapijri interprets sustainability as a new form of creativity, an inspiration for new ideas, paths and innovation. Our product and design teams work hand in hand to stay ahead of the curve and receptive to new possibilities in the textile world. Our partnership with trailblazing Good Earth Cotton represents yet one more step in this direction”, explained Silvia Onofri, president of Napapijri.

The Australian-grown Good Earth Cotton program focuses on regenerative farming that improves soil health, enhances biodiversity and sequesters carbon ensuring that it not only has a neutral impact on the environment but net positive one.

“Teaming up with Napapijri feels like the perfect match. Our verified regenerative Australian cotton allows Napapijri to create summer essentials from fibre that is kind to the planet” Good Earth Cotton Founder Dani Statham said.

“Powered by FibreTrace® technology, the Napapijri Good Earth Cotton range lets consumers witness supply chain sustainability and integrity firsthand. With a quick scan of a QR code, they can trace the garment’s journey from soil to store.”

“Good Earth Cotton is not just about producing high-quality cotton; it’s about fostering a regenerative approach that positively impacts the planet. We believe measuring sustainability in the fashion and textile industry is everyone’s responsibility” Statham added.

One of the most innovative aspects of Good Earth Cotton is the use of FibreTrace technology, a real time verification for fiber integrity.

Unlike other traceability technologies, FibreTrace embeds luminescent pigments into the raw cotton, creating a unique signature to verify the fiber and track across the global supply chain.

Luminescent pigments are pigments that create physical traceability locked to a scanning device.

As the leading authority and voice for the retail industry, NRF analyzes economic conditions affecting the industry through reports such as Global Port Tracker.

FibreTrace also validates the data of the raw cotton fiber and sustainability improvements through the supply chain.

Each product in Napapijri’s Good Earth Cotton range comes with a QR code on the label which can be scanned to display the products supply chain journey from fiber to store.

Posted: June 10, 2024

Source: Good Earth Cotton® / Napapijri

National Retail Federation (NRF): Monthly Import Cargo To Hit Highest Level Since 2022

WASHINGTON — June 10, 2024 — Monthly inbound cargo volume at the nation’s major container ports is expected to reach its highest level in nearly two years this summer,  according to the Global Port Tracker report released today by the National Retail Federation and Hackett Associates.

“Consumers are continuing to spend more than last year, and retailers are stocking up to meet demand, especially as we head into peak shipping season,” NRF Vice President for Supply Chain and Customs Policy Jonathan Gold said. “The high level of imports expected over the next several months is an encouraging sign that retailers are confident in strong sales throughout the remainder of the year. Unfortunately, retailers are also facing supply chain challenges again, this time with congestion at overseas ports that are affecting operations and shipping rates.”

Hackett Associates Founder Ben Hackett said an expected seven-month string of import levels above 2 million Twenty-Foot Equivalent Units — a level reached only twice since October 2022 — is partly due to changes in the annual “peak season” for shipping.

“Imports of containerized goods at U.S. ports are booming, with particularly strong growth on the West Coast,” Hackett said. “In the last couple of years, we have witnessed a flattened peak season that has stretched out the volume of imports over extra months versus the strong, consolidated surge seen in the past. Reasons range from retailers restocking following strong sales after the pandemic to trying to get ahead of increased tariffs on goods from China set to take effect in August and ensuring sufficient inventories for the holiday season amid strong consumer demand.”

U.S. ports covered by Global Port Tracker handled 2.02 million TEU — one 20-foot container or its equivalent — in April, the latest month for which final numbers are available. That was up 4.6 percent from March and up 13.2 percent year-over-year, and was the highest number since 2.06 million TEU last October.

Ports have not yet reported May’s numbers, but Global Port Tracker projected that volume rose to 2.09 million TEU, up 8.3 percent year over year for the highest level since 2.26 million in August 2022. June is forecast to go even higher at 2.11 million TEU, up 15.2 percent year over year. July is forecast at 2.1 million TEU, up 9.5 percent; August at 2.17 million TEU, up 10.6 percent; September at 2.06 million TEU, up 1.7 percent, and October at 2.01 percent, down 2.3 percent from the same month last year.

The first half of 2024 is expected to total 12.1 million TEU, up 15 percent from the same period last year. Imports during 2023 totaled 22.3 million TEU, down 12.8 percent from 2022.

The import numbers come as NRF is forecasting that 2024 retail sales — excluding automobile dealers, gasoline stations and restaurants to focus on core retail — will grow between 2.5 percent and 3.5 percent over 2023.

Posted: June 10, 2024

Source: The National Retail Federation (NRF)

CASCADE — A KARL MAYER GROUP Solution For Verifiable Inline Energy Recycling On Sizing Machines And Dyeing Systems

OBERTSHAUSEN, Germany — June 7, 2024 — Energy consumption is an important success factor for textile companies. For finishing companies, it can lead to costs of up to 15 percent of turnover. The industry average for energy expenditure is around 5 percent.

For both economic and sustainability reasons, manufacturers are increasingly looking for innovative technical solutions. When it comes to the energy-intensive drying processes in warp preparation, the KARL MAYER GROUP has the answer: The global player has developed a sophisticated system for considerable energy savings when operating the cylinder dryers in its PROSIZE® sizing machines and BLUEDYE dyeing plant.

Saving costs with inline energy recycling

The innovation is called CASCADE and focuses on steam as a heating medium in cylinder dryers. And for good reason: according to the IPCC report by ITMF Zurich, one tonne of steam cost between $20 and just under $27 internationally in 2021. The new solution relies on reuse to reduce the amount of process energy required.

Karl Heinz Vaassen

“CASCADE recirculates parts of the process steam in cylinder dryers, enabling genuine, efficient energy recycling within the machine,” explained Karl-Heinz Vaassen, head of Textile Drying at KARL MAYER.

The customer benefits from significantly lower energy costs and CO2 emissions. With a view to the Asian market, a dryer with 14 cylinders and a running time of 7,000 working hours can achieve cost savings of up to $17,000 per year.

Precise, real savings values are available when looking at the machine dashboard. A sensor provides real-time data on the amount of steam circulating in the circuit, from which the corresponding reduction in CO2 equivalents can be calculated.

Utilizing the pressure drop

CASCADE reuses part of the invested process energy and uses the flash-steam in conjunction with the pressure ratios, which — nomen est omen — decrease in cascades in the different zones of the cylinder dryer.

The highest working pressure prevails in the first cylinder section. The heat transfer medium steam emits large amounts of energy for yarn drying and condenses without temperature loss.

The resulting hot condensate is not immediately discharged from the machine, but is instead fed into a flash tank, where vapor exhaust is formed as a result of the pressure reduction. In conventional systems, the carrier medium for gases is only created in the return line towards the boiler house and is eliminated as undesirable. Instead of being utilized in the process, it escapes into the environment. With the CASCADE system, this “freshly recycled steam” is used for the heat supply in the second cylinder section, but not without prior treatment.

In the system patented by KARL MAYER, the recycled steam is intelligently mixed with live steam and thus raised to the level of the required process conditions for use in the cylinder section at the end of the dryer. Here, the fabric moisture is reduced to the desired residual value at medium pressure and temperature conditions.

Market launch is underway

CASCADE was filed for patent by the KARL MAYER GROUP. It was published in September 2023.

The innovative solution at no extra charge was presented at ITM 2024 in Istanbul and was a visitor highlight at the KARL MAYER GROUP stand.

PROSIZE

From January 2024, CASCADE will be part of the PROSIZE® as standard. The first sizing machine with the upgrade for greater energy efficiency will be delivered in the second quarter of this year. It will go to a manufacturer in Europe. In the next step, CASCADE will be integrated into other dryer types and will also be available for the BLUEDYE.

Posted: June 7, 2024

Source: KARL MAYER GROUP

Celebrating The Printing Industry: Record Number Of Deals Signed At drupa 2024

CHICAGO — June 7, 2024 — drupa 2024 exceeded all expectations. It received top marks from visitors from all over the world, who left the trade fair with new ideas and clear prospects for the future. Numerous contracts signed and technological innovations inspired the printing and packaging industry.

drupa 2024, the world’s trade fair for printing technologies, came to a successful close on June 7 after 11 days in Düsseldorf, Germany. It impressively demonstrated the progress of an entire sector and demonstrated the operational excellence of the industry. A total of 1,643 exhibitors from 52 nations presented an outstanding showcase of innovations in the Düsseldorf exhibition halls and inspired the trade visitors with unforgettable performances.  The international share of the visitors was 80 percent, with attendees coming from 174 countries — a record figure. After Europe, Asia was the most strongly represented region with 22 percent, followed by America with 12 percent.

Asia as well as Latin America and the MENA region are markets with great growth potential, which was reflected in the significant increase in exhibitor participation and order books. Many key players, such as Bobst, Canon, Fujifilm, Heidelberger Druckmaschinen, HP, Horizon, Koenig & Bauer, Komori Konica Minolta, Kurz and Landa, reported having signed contracts that significantly exceeded expectations. In some cases, the sales targets set were already achieved in the first few days of the trade fair.

Erhard Wienkamp, Managing Director at Messe Düsseldorf, is highly satisfied with the course of the trade fair: “drupa has underpinned its position as the industry’s leading trade fair and its unique appeal in a remarkable way. The impressive international flair and, above all, the high decision-making competence of the visitors ensured in-depth and well-founded technical discussions at the trade fair stands on the one hand and many direct investment decisions on the other. Our exhibitors told us about large-volume purchase agreements.”

Dr. Andreas Pleßke, Chairman of the drupa Committee, emphasized the exceptional position and relevance of drupa: “drupa stands for new approaches and new technologies like no other trade fair. It is not only the largest, but also the most important global platform for our industry, because the entire printing and post-press industry meets at this the world-leading trade fair. It has been invaluable for generating leads. Nowhere else offers the opportunity to make so many new international contacts from all over the world in such a short space of time in one place.”

Industry decision-makers highly satisfied

Exhibitors praised the high level of decision-making authority of the visitors. They, in turn,  gave top marks to the range of products and services on offer in the 18 exhibition halls. Around 96 percent of all visitors confirmed that they had fully achieved the objectives associated with their visit. More than 50 percent came from the printing industry, followed by the packaging industry, whose share has increased significantly and which was the focus of many exhibitors as a growth driver. Many well-known brand owners were welcomed at the trade fair stands. Overall, 170,000 trade visitors attended drupa 2024.

Digitalization as a determining factor 

Automation took center stage at this year’s drupa, with a strong focus on AI and smart workflows, including software solutions. It became evident  that digital and analogue technologies ideally complement and benefit from each other. Traditional industry leaders presented a wide range of digital solutions, while digital pioneers integrated conventional components into their offerings. Robotics played an important role in the exhibition halls and illustrated the path towards the smart factory.

Transformation and growth

drupa made it very clear that the industry has great potential for the future, even against the backdrop of many challenges and that the prospects are promising. In the last financial year, the global printing industry achieved a turnover of around 840 billion euros (source: Smithers) and continues to develop at varying pace worldwide.

 “At drupa 2024, we experienced firsthand just how relevant and resilient this industry is,” summarizes Sabine Geldermann, director drupa, Portfolio Print Technologies. “The community is determined to set the course for the future together. Exchanging ideas with people from all continents and from all areas of the industry was extremely enriching and inspiring. We were able to welcome around 50 large delegations from various nations, and numerous globally active associations and organizations chose drupa as the ideal setting for their conferences and board meetings.”

Together we are stronger. Many new strategic alliances concluded at the trade fair reflected the opportunities that are only possible in such a concentrated form at drupa: meeting market players from other countries around the world in person, using core competences as synergy effects, forming networks and driving the market forward together

Sustainable technologies in focus 

Technology is the key to achieving sustainability goals — exhibitors at drupa illustrated this with numerous practice-orientated developments and concrete solutions. Top priority is given to resource efficiency and the path to a functioning circular economy. In addition, Touchpoint Sustainability from the German Machinery and Equipment Manufacturers’ Association (VDMA) showcased current state of the art innovations, presented best-practice use cases and gave a far-reaching outlook into the future of a sustainable printing industry.

Valuable knowledge transfer 

The extensive supporting program with its five high-caliber special forums drupa cube, drupa next age (dna) and the Touchpoints Packaging, Textile and Sustainability was very well received. In times of constant change and the resulting new business models, they ensured an intensive transfer of knowledge and provided important guidance. Together with its partners, drupa focused on impressive industry expertise and the future topics of its target groups. Guided tours on various key topics rounded off the trade fair experience.

The next staging of drupa will be in 2028 in Düsseldorf, Germany. For further information on visiting or exhibiting at  drupa 2028, contact Messe Düsseldorf North America; E-mail: info@mdna.com; Visit www.drupa.com and www.mdna.com.

Posted: June 7, 2024

Source: Messe Düsseldorf North America

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