Velcro Companies Comments On Successful Jury Verdict In U.S. Patent Case

BOSTON — November 29, 2017 — Velcro Companies won an important jury verdict in a patent lawsuit brought by YKK Corp. The jury concluded that Velcro Companies’ VELCRO® Brand fasteners do not infringe YKK’s patent.

“We are pleased to have won a favorable jury verdict following a four-year lawsuit against YKK Corporation,” said Fraser Cameron, president and CEO of Velcro Companies. “Innovation is what drives our work and has been deeply rooted in the company since its founding more than 60 years ago. We strongly believe in ethical conduct and the value of intellectual property, and we take care to ensure our new products do not infringe on existing patents. We are pleased the jury in this case agreed with us.”

In August 2013 YKK sued Velcro Companies — its primary rival in the transportation and automotive segment of the hook-and-loop fastener business — for patent infringement with the goal of obtaining an injunction and removing VELCRO® Brand 4Gi and MH4 hook fasteners from the transportation market. Many cars in the U.S. with fabric or leather covers use hook fastener strips embedded in seat cushions to secure seat trim covers, so a large market was at risk. The jury delivered a complete defense verdict of non-infringement, finding that Velcro Companies’ VELCRO® Brand fasteners do not infringe YKK’s patent.

The case is YKK Corporation et al v. Velcro USA Inc. (Middle District of Georgia). Velcro Companies was represented by Fish & Richardson.

Posted November 29, 2017

Source: Velcro Companies

Jefferson Fashion Students Win “Good Morning America” Wedding Gown Design Challenge

PHILADELPHIA — November 28, 2017 — Two Jefferson (Philadelphia University + Thomas Jefferson University) fashion design students won the “Good Morning America” competition to re-design a wedding gown into a totally new fashion-forward look.

Fashion students Keren Espina and Tommy Heidebrecht first looked stunned and quickly broke out in broad smiles as “Good Morning America” host Lara Spencer announced the winners on the November 24 show.

The students’ winning design was a three-piece ensemble in shades of yellow and blue featuring shorts, bustier top and a jacket with stunning handwork of a large Van Gogh-inspired sunflower on the back.

“We’ve gone to thousands of fashion shows,” said celebrity stylist Joe Zee, one of the judges. “That could be on a runway.”

“It is incredible to win,” said Heidebrecht, a junior. “It’s great to know that all the hard work paid off, and to have it validated by some important people in the industry is amazing.”

The “Good Morning America” competition kicked off in New York on August 29, when the Jefferson students and teams from Marist College and Montclair State University were presented with the design challenge: take a traditional long, white, beaded wedding gown and turn it into a sensational new outfit.

Through several weeks of sleepless nights and weekend work — and with visits by GMA to record their progress on camera — Espina and Heidebrecht deconstructed, designed, dyed, sewed and ironed their way to the top.

The students presented their final designs to judges during a runway show taped Sept. 14 at the “Good Morning America” studio, where Espina and Heidebrecht were declared the winners. The students were asked to keep their win under wraps until the segment aired.

The competition was judged by Zee and Anne Fulenwider, editor-in-chief of Marie Claire magazine. The designs were judged on creativity, technical skills and sustainability—using as much as possible of the original gown, including beading, lace and trim.

“I’m beyond excited, as well as grateful for the opportunity to participate and proud to represent Jefferson and the fashion design program,” said Espina, a senior. She expects the experience of designing the winning outfit and competing on national television in a high-pressure environment will help open doors as she enters the fashion industry after graduating in May.

“I’m so proud of Tommy and Keren,” said Sheila Connelly, director of Jefferson’s fashion design program. “The original wedding dress is unrecognizable with the dyeing, surface detail and embellishments they created during many sleepless nights. Winning this challenge is wonderful recognition for our internationally acclaimed Jefferson fashion design program.”

Posted November 28, 2017

Source: Thomas Jefferson University

Iron Age Footwear Launches “Old School Tough” Line Of Heavy-Duty Work Boots

ST. LOUIS, Mo. — November 28, 2017 — Warson Brands is proud to announce the arrival of three “Old School Tough” work boot series to its Iron Age Footwear line.

Iron Age Footwear, with its proud, long-standing history in the United States, is going back to its roots as an “Old School Tough” work boot for “Old School Tough” workers who perform dangerous, dirty, yet glorious work — all day and all night.

The Iron Age product development team has been getting its hands dirty by visiting and observing tough workers in tough work places all around the nation, seeking their guidance and advice to develop and test new footwear in the field with those who are actually performing the toughest work. The fruit of this work is the proud introduction of three new product series, hitting the shelves in January 2018: Galvanizer™, Troweler™ and Groundbreaker™.

The Galvanizer series energizes welders and fabricators over long days on concrete floors, providing ultimate top-of-the-foot comfort and protection with Cushguard, an innovative internal metatarsal guard. St. Louis welders who wore the prototypes for over a month in real fabrication shops noted that the slip-on and lace-up models were “super comfortable” with “lots of cushion and snugness around the foot.” Both feature Scuff Tough abrasion-resistant toe and heel guards to prolong the life of the boots, while the lace-up versions come with Spark Arrestor™ fire-retardant laces.

Concrete, construction and utility workers as well as plumbers will approve the toughness of the hardcore Troweler 6” work boot. These composite-toe waterproof boots can handle all of the mortar and mud that can be thrown at them. Concrete workers in Tennessee and Illinois have been testing the boots over the past six months, just to make sure they were perfect for the toughest use. The outsoles feature slip-resistant tread on traditional lugs with extra stabilization features for climbing and balancing on grating. With features such as the Shift Kicker™ abrasion-resistant toe guard, and Iron Age’s new super comfortable BootBed™ footbed, Iron Age is backing the Troweler with a 60-day Tough Guarantee.

The Groundbreaker series is being extended with two high-heat outsole metatarsal guards for the toughest metal and smelter environments. The 6” work boot version features a traditional external metatarsal guard while the slip-on version features the new Cushguard internal metatarsal guard. Both models feature the Vibram® TC4 Alpha high heat rubber outsole, Kevlar® stitching, and the new Bootbed footbed by Iron Age.

Posted November 28, 2017

Source: Warson Brands

Cone Denim Introduces S GENE® Stretch Denim With REPREVE®

GREENSBORO, N.C. — November 28, 2017 — Cone Denim and Unifi Inc. are excited to introduce the latest in advanced stretch technology — S GENE® with REPREVE®.  Combining the advanced stretch technology of S GENE with the superior sustainability and performance of Repreve recycled polyester fiber, the newest S GENE denim offers the most advanced sustainable dual-core stretch denim on the market.

“It is very exciting to continue our celebration of 10 years of S GENE technology with the addition of S GENE with Repreve,” says Kara Nicholas, vice president Product Design + Marketing for Cone Denim. “This newest addition to Cone’s SUSTAINBLUE™ collection of fabrics maintains the authentic look and feel of traditional denim while offering advanced stretch, recovery and durability in an eco-friendly fabric that is increasingly more important to consumers today.  S GENE with Repreve offers the best of both worlds.”

“We are proud that Cone Denim has chosen Repreve, the global leader in branded recycled performance fibers, for its sustainable collection of S GENE denim,” said Jay Hertwig, Vice President of Global Brand Sales for Unifi.  “This collaboration brings together two global leaders in the textile industry aimed at driving innovation in the denim market.”

S GENE with Repreve denims utilize as many as three post-consumer plastic bottles in one pair of jeans.  They are designed for today’s denim lover offering the next level of sustainable superior stretch to the market and opening a wide range of opportunities to denim brands to offer and promote the advanced performance of both S GENE technologies and Repreve recycled fibers.  Cone Denim offers the SUSTAINBLUE collection of fabrics, an environmentally friendly collection comprised of denim constructions using recycled cotton, recycled polyester and other sustainable yarns.

Cone Denim’s S GENE innovation was the first of its kind, originally introduced in denim fabrics in 2007.  S GENE yarn with dual core technology is designed to provide superior stretch and recovery. To create these yarns, Cone starts with two core components — spandex and continuous filament which optimizes stretch and maximizes recovery.  The dual-core yarn is wrapped in a spun covering to provide soft cotton hand and natural appearance with added stretch performance.

Posted November 28, 2017

Source: Unifi

HMT Supports Fast-Paced Growth With Advanced FocusQuantum For OPW And Flat Fabric

PARIS — November 28, 2017 — Implementation of the technologically advanced FocusQuantum laser airbag cutting solution has enabled HMT to consolidate its number-one ranking position on the thriving airbag market in China.

An Ambitious Growth Strategy

China-based automotive airbag supplier HMT New Technical Materials was among the first companies to acquire FocusQuantum OPW for one-piece woven (OPW) fabric. Founded in 2002, the company underwent tremendous growth in a short period, and now ranks number-one in market share in the Chinese airbag market.

HMT devised an ambitious new growth strategy at roughly the same time Lectra launched the revolutionary new laser airbag-cutting platform FocusQuantum, comprising production preparation software, advanced cutting technology and value-added consulting services designed to enable manufacturers to achieve optimal quality and increased capacity.

Implementation of the technologically advanced solution has helped HMT to gain a competitive edge on the thriving airbag market by considerably augmenting production capacity and driving down the overall cost per bag. The company has since followed up with three more units — a second FocusQuantum OPW and two FocusQuantum FT 6K.

Rapid Ramp-Up OF Production Capacity

Lectra has supported HMT’s business growth since the publicly traded company first began manufacturing airbags. Equipped with Focus Airbag OPW and three Focus Airbag XHP, HMT sought to substantially increase its airbag manufacturing capacity. “We are determined to build the largest airbag production base in China,” remarked Charles Zhang, general manager, HMT. “That’s why we want the best equipment.”

“We needed a technology partner with the industry leadership to support us into the long term as we expand our operations. With FocusQuantum, Lectra is revolutionizing the way airbags are produced. They are the only company with the technology and local support in China to help us ensure quality as we increase production. They also provide the airbag cutting expertise to support our growth strategy.”

Based on the customer’s objective of quickly ramping up capacity to lower costs, Lectra benchmarked two OPW programs. HMT provided two different types of airbag fabric to perform benchmark tests. Favorable results meeting the customer’s lower cost target convinced HMT to implement a first FocusQuantum OPW before later acquiring a second unit along with two FocusQuantum FT 6K.

Consolidation OF Competitive Advantage

Perfect control of quality and automated cutting processes enabled by FocusQuantum OPW were decisive factors leading to HMT’s final choice. The field-tested expertise and proven methodology of Lectra’s project-oriented approach ensured smooth implementation for each FocusQuantum. A service contract signed with Lectra enables HMT to benefit from ongoing preventive and predictive maintenance and customer care.

“With OPW, performance improvement is 2.6 times greater compared to the previous generation,” observes Berlin Liang, Plant Manager, HMT. “That considerably reduces our costs of cutting. FocusQuantum’s SmartCutting can perform multiple base point positioning to achieve greater cutting accuracy. FocusQuantum also uses more advanced marker making software, which can save on material. According to our data, there’s been an improvement of around 0.5 percent in the utilization rate for multi-ply fabric.”

By driving down costs and consolidating its competitive advantage, HMT rapidly expanded its OPW airbag cushion activity in China. Implementation of FocusQuantum OPW and FocusQuantum FT 6K has been instrumental to HMT’s business growth.

Posted November 28, 2017

Source: Lectra

DNA Textile Group Announces The Closing Of Its Denim Business Unit

COLUMBUS, Ga. — November 28, 2017 — Due to sagging demand and low selling prices, DNA Textile Group will be exiting the denim business by the end of January 2018.

We regret having to make the decision to cease denim operations and are profoundly grateful to our denim team members who have invested their incredible talents and loyalty to DNA over these past 15 years. It is because of their outstanding efforts, willingness to change, and most importantly their commitment to innovation that our denim business carried on much further and longer than conventional wisdom called for, and for that I will always be grateful.

DNA Textile Group will be pivoting quickly and focusing on our five year old Technical Fabrics and Custom Finishing Divisions which have been steadily growing and have a bright future. Despite our smaller footprint going forward, we will continue to invest more resources, talent and energy towards growing these businesses. We have professional teams and terrific manufacturing capabilities in place and we’re excited about our significant growth potential.

DNA will honor all existing and open denim orders as of November 28, 2017. We would like to thank the denim industry for their business over the years and wish each of our denim partners the very best. DNA Denim suppliers will be paid in full and the company will continue on as DNA Technical Fabrics. DNA will continue producing FR Denim and other specialty performance denims within our Technical Fabric Division.

The company will be working closely with state and local agencies to assist those affected in finding new employment. Layoffs in the Denim Division will conclude by the end of January 2018.

Posted November 28, 2017

Source: DNA Textile Group

Historic White Oak Plant To Close

BornemanBy James M. Borneman, Editor In Chief

Sad news comes to the U.S. textile industry as a piece of textile history comes to a close. As announced by parent company International Textile Group (ITG) (see “Textile World News,” this issue), Cone Denim will shutter the famous White Oak Plant in Greensboro, N.C., after a 112 year run.

When Cone celebrated its 125-year anniversary in 2016, the company stated: “The history of Cone Denim dates back 125 years when two brothers, Moses and Ceasar Cone, born to Bavarian immigrants, first set into motion their vision of a marketing-based textile company.

“The Cones purchased more than 2,000 acres in Greensboro and built the first plant, Proximity, named for its close ‘proximity’ to the cotton fields which supplied its denims. The Revolution mill was built in 1899 expanding the company’s offerings with new flannel styles.

“At the turn of the century the brothers embarked on what would become the largest denim plant in the world, and White Oak began operations in April 1905.”

Today, Cone is a global denim producer with plants in Mexico and China. But the White Oak Plant was unique — producing heritage selvage denim on 1940s-era American Draper X3 shuttle looms.

When people think of White Oak Denim, feelings of history, legacy, vintage Levis® and authenticity are evoked. Unfortunately, it appears that today’s demand for White Oak Denim didn’t call for the volume necessary to support the 200-person operation.

One industry observer praised the job Cone did creating and celebrating the White Oak heritage with the White Oak brand, but noted the denim business is an uphill battle on a global scale.

In addition, appreciation for these fabrics is a fashion issue. “Made in the USA” jeans made using White Oak Denim will face some sourcing difficulties as White Oak produces the last selvage denim made in the United States.

The White Oak website states: “In the original shuttle weaving process, a small bobbin of yarn is carried inside a shuttle that travels back and forth across the loom. Since the yarn is not cut after each weft insertion, the tightly bound edge cannot unravel. If used as part of a garment, it will maintain its integrity throughout the life of the garment.”

The selvage also is important to the look of the jeans when worn cuffed and the selvages are exposed on either side of the inside seam.

Some in the industry look for a way to continue the White Oak brand by downsizing the operation, but it would be a very difficult task. It also would be nearly impossible to maintain the 112 years of history that is the foundation of the brand. Global players will be able to source selvage denim from outside the United States, but have to give up the street-cred immediately earned by the White Oak brand.

It is difficult to see some of the rich industrial and textile industry chipped away, and the heritage of White Oak will be missed.

November/December 2017

November/December 2017: Textile Activity At A Glance

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November/December 2017

Year In Review: Slow Start, Steady Finish

Jim-Phillips-colorBy Jim Phillips, Yarn Market Editor

The old saying goes, “If you don’t like the weather in (insert city/state name here), just wait a few minutes and it will change.” Some spinners would claim that same saying applies to yarn orders in 2017.

As is customary, Yarn Market offers a review of the year in spinning for the last printed issue of the year. And for 2017, the word for many was “change.” As one spinner said in September: “This is just a funny business. You never really know what to expect. Overall, our orders have been fine. We don’t have a huge backlog, but that has been the case for most of the year. But just when we expect business to fall off some, it picks up. And just the opposite happens. We see the signs that say to expect big things and then nothing happens.”

Another spinner said: “Late last year, and into the second quarter of this year, business was really spotty. It would be good one week and terrible the next. Now it is just steady, and we hope it remains that way. We are certainly optimistic about prospects for the rest of this year and into the first quarter of next year.”

For many, the year started off slower than they had hoped. As one spinner noted in January: “Our order pipeline is not very long right now. We have numerous inquiries from customers, but not a lot of sales activity.”

In fact, for most of the first quarter business was slower than what has been the norm over the past few years. However, for some, orders began picking up in March and remained steady for the rest of the year. “I wouldn’t say business is great right now,” a spinner told Yarn Market in March, “but it is certainly better than it was. We’ve been getting a steady stream of orders for the past five or six weeks and inquiries are on the rise.” Another commented: “It looks like we are beginning to return to normal. We’ve had a noticeable increase in interest. The sizes of the orders are getting a little bigger. We are beginning to build a little bit of a backlog again.”

Product Mix Changes

Several spinners noted changes in product mix as the year progressed. For the first half of 2017, blended yarns were garnering a lot of interest. As one spinner said, “A lot of customers moved to blends a few years ago, when the price of cotton skyrocketed. But even after cotton prices came back down to normal ranges, a number of customers have stuck with the blends. End customers like blends because of how easy they are to care for.”

However, as the year progressed, some companies noted an increased demand for cotton. “Over the course of the summer, we had a lot of orders for blends,” one spinner said in September. “In fact, that has been the bulk of our business for a few months. But now, heading into the end of the year, we are seeing a lot more orders for cotton yarns.”

Just A “Typical” Year

When asked how they would characterize 2017 as a whole, several spinners said it was just a typical year. “In this business, there are always going to be ups and downs,” said one industry insider. “There are so many things that affect our business that are not in our control. For example, what happens in Washington can cause consumer confidence to either soar or drop. And that affects retail sales, which, in turn, affects our customers.”

Said a southeastern yarn broker: “The business has its ups and downs, but they are not as severe as they used to be. As I have said before, what has gradually happened is that the number of spindles in the United States has decreased to the point where supply and demand are relatively equivalent. We had many years of decline, and now we are starting to see some growth, with new capacity coming online. The key is to take a smart approach to growth and make sure that we do not overgrow our market.”

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November/December 2017

Messe Frankfurt, SPESA Extend Texprocess Contract Through 2032

Atlanta-based Messe Frankfurt Inc. recently signed an agreement with Raleigh, N.C.-based SPESA — Sewn Products Equipment & Suppliers of the Americas — to extend the contract to coproduce Texprocess Americas through 2032.

“Messe Frankfurt prides itself in focusing on a long-term commitment to the industries it serves,” said Dennis Smith, president and CEO, Messe Frankfurt Inc. “As the largest organizer of textile events globally, extending the ongoing collaboration agreement with SPESA is special for us and underlines our dedication to the sewn products industry in the Americas.”

“This agreement with our long-standing and valued partner, Messe Frankfurt, will have a positive impact on the industry that both organizations serve,” said Benton Gardner, president, SPESA. “SPESA is pleased and excited to continue this important collaboration.”

November/December 2017

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