Business Strong, Investment Growing

Jim-Phillips-colorBy Jim Phillips, Yarn Market Editor

Business remained strong across the board for many spinners heading into the final week of August. Ring-spun yarn, as has been the case for the past few years, is in very high demand.

The industry has undergone a radical and welcome change over the past few years. Except for a few down months in 2017, business has been steady in the industry for quite some time — a tremendous relief from the roller coaster rides from the 1980s to the early 2000s when hundreds of plants were closing their doors, leaving thousands of people unemployed.

Those were the years when a number of experts around the world were predicting the complete collapse of the U.S. textile/ fiber/apparel complex.

But, thankfully, not all predictions come true. Over time, the industry’s production capacity began to align with customer demand, ushering in a new age of stability. And then, against all odds, and contrary to all of those doomsday projections, the U.S. textile industry began once again to grow. As it became more technologically advanced, more productive and efficient, the U.S. industry began once again to acquire the ability to go toe-to-toe against the competition — regardless of where that competition might be. In fact, companies from other nations began investing in U.S. yarn and fiber operations.

Among those companies is Lenzing, an Austrian company that supplies the global textile and nonwovens industry with high-quality, botanic cellulose fibers. Lenzing has one plant in Alabama and is building a new facility in the Mobile area. The facility will bring 163 new jobs to the area and will significantly increase production of one of the company’s flagship products, TENCEL™ fiber, when it comes on line in 2019.

And just recently, Lenzing announced that Tencel Luxe branded lyocell filament yarns will be included in designer Mara Hoffman’s 2018 ready-to-wear collection as well as in designs for Fall 2018. Hoffman has been consciously and progressively increasing the sustainability profile of her apparel designs for the past several years, especially with her selections of more sustainable fibers and fabrics, according to Lenzing.

Incorporating more recycled raw materials is another way Hoffman reduces her carbon footprint and the impact her products have on the environment, Lenzing notes in a release. She also will feature fabrics made with Tencel Lyocell with Refibra™ technology in the Fall 2018 collection. Tencel x Refibra is the only commercially available fiber made from a combination of cotton scraps and renewable wood, and produced using the environmentally friendly closed-loop production process, Lenzing reports.

“Clothing places an intense burden on the environment,” Hoffman said. “Through intentional fabric selection and design choices, we create collections that look and feel good and that have a significantly lower impact on our planet. Our customers are starting to understand our sustainability efforts, to learn about them, and to look for them in other brands too.”

NAFTA Nearing Completion?

At the time of this writing, NAFTA negotiations were coming down to the wire. During the last week in August, the United States and Mexico hammered out a tentative agreement, with Canada on the sidelines. From the The Hill website: “For the past month, Canadian officials stood back, stating repeatedly that they would return to Washington only after the U.S. and Mexico had wrapped up purely bilateral issues. But it turned out that the U.S. and Mexico actually negotiated a completely updated NAFTA and presented this tentative pact to Canada as a virtual fait accompli.” The Canadian trade representative then rushed to Washington to provide Canada’s input on the treaty talks the United States and Mexico had agreed to conclude by August 31. At the end of August, specific details of the agreement were not available.

Spot quotations for the base quality of cotton (color 41, leaf 4, staple 34, mike 35-36 and 43-49, strength 27.0-28.9, and uniformity 81.0-81.9) in the seven designated markets measured by the USDA averaged 78.73 cents per pound for the week ending Thursday, August 23, 2018. The weekly average was down from 79.34 the previous week, but up from 67.01 cents reported for the same period a year ago.

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September/October 2018

IVL To Acquire Plastics Recycler Sorepla

Bangkok-based Indorama Ventures Public Co. Ltd. (IVL) has entered into an agreement to acquire France-based plastics recycler Sorepla Industrie S.A. Sorepla, with a capacity of 52,000 metric tons per year, produces recycled polyethylene terephthalate (rPET), recycled high density polyethylene (rHDPE) as well as food grade pellets. IVL reports the“acquisition is strategically in line with the company’s objectives of long-term sustainability.”

“Indorama Ventures plays a key role in promoting the circular economy and environmental sustainability globally,” said Aloke Lohia, Group CEO, Indorama Ventures. “We believe that the recycling of PET packaging is one of the most responsible solutions for the preservation of resources and the reduction of PET containers in landfills. Indorama Ventures is playing its part and investing in recycling solutions globally. With a comprehensive European network for bottle sourcing and good supply chain efficiencies, we feel that this acquisition will contribute as an attractive platform for strong future growth in the sustainable recycling business with the potential to expand globally.”

September/October 2018

Spinnova Receives Financing, New Investors

Finland-based Spinnova reports it has secured financing totaling 7.5 million euros ($8.7 million) from OP Bank and public funding agency Business Finland to help ramp up production at its sustainable textile fiber pilot facility.

In related company news, VTT Ventures, an early investor in the company, has given up its ownership share according to an exit strategy. VTT was replaced by two new investors — venture capital firm Maki.vc and Beata Domus. Spinnova’s majority shareholder remains Brazil-based Fibria.

“Thanks to our financers, starting the pilot factory and the product development work are moving full speed ahead,” said Janne Poranen, CEO, Spinnova. “Licensing the technology now being developed in Finland is our most likely future business model, so piloting the technology concept on an industrial scale is now our main priority.”

September/October 2018

Invista To Construct ADN Plant In China

Wichita, Kan.-based Invista has announced it will invest more than $1 billion in a 300,000-ton adiponitrile (ADN) facility in China to meet the local demand for the nylon 6,6 intermediate chemical. Construction will begin in 2020 and production is expected to come online in 2023.

“We are pleased by the feedback we have received in the market and are confident we will reach agreements with selected partners over the next few months; so our shareholders have agreed to proceed with the project,” said Bill Greenfield, president, Invista Intermediates. “Combined with the significant investments being made in our existing ADN plants, this decision further demonstrates Invista’s commitment to the global industry.”

“Invista supplies more of the merchant market than any other ADN producer, so we want to ensure those customers have the best technology available,” said Kyle Redinger, vice president of Invista Intermediates, Asia Pacific, and 2017 Magnolia Silver Award Winner. “The last world-scale plant was constructed more than 35 years ago, so this is a special time for the industry, and I am extremely proud to lead Invista’s efforts to deliver this new facility.”

September/October 2018

Unifi Unveils New Branding, Ends Guatemala JV Discussion

Greensboro, N.C.-based Unifi Inc. recently unveiled new branding and positioning for its products. According to the company, the “True Innovation Starts in the Fiber” branding highlights its “commitment to the development of innovative and sustainable performance fibers backed by a flexible, global supply chain.” In addition, the new PROFIBER™ brand offers options for integrating multiple performance “Tru-technologies” into polyester and nylon yarns to deliver increased fabric comfort, performance and functionality. The Tru-technologies — which offer a wide range of performance attributes including wicking, thermal comfort, full coverage, bounce, stretch, sun protection and water resistance — include TruTemp365™, TruDry™, TruCover™, TruFlexx™, TruCool™ and TruTouch™.

“By offering a wide range of products focused on benefits, we can help our customers create innovative fabrics that solve everyday problems and meet and exceed their consumers’ expectations,” said Jay Hertwig, group vice president of global brand sales.

In other Unifi news, the company has ended previously announced negotiations with Complast S.A. and Technologia Textil Avanzada for a joint venture in Guatemala. “Our commitment to the Central American region remains unchanged and we continue to see growth opportunities for REPREVE® and our branded portfolio both in the region and across the globe,” said Tom Caudle, president and COO, Unifi. “We will continue to seek future strategic growth opportunities across the Americas that leverage our assets and deliver shareholder value.”

September/October 2018

HP, Stahl Partner For Durable Printing Solutions

The Netherlands-based Stahl has announced a partnership with Palo Alto, Calif.-based Hewlett-Packard (HP) to increase the durability of printed man-made materials.  Water-based HP Latex Inks preserve the flexibility of the material, while the Stahl’s EVO® coatings enhance the durability of the printed apparel, upholstery, bags or shoes.

“The partnership with Stahl enables us to reach new markets and help our customers to quickly adapt to new market trends while reducing costly stocks,” said François Tanière, worldwide marketing business developer at HP Inc. Large Format Printing Division.

September/October 2018

Monforts Introduces Easy Compact Range For Knits

Germany-based A. Monforts  Textilmaschinen GmbH & Co. KG has introduced to all global markets the Easy Compact range for advanced compacting of open-width knitted fabrics. A vertical chain return and 100-percent Nomex® durable twin felts in the stretching field offer controlled shrinkage and the lowest possible shrinkage values, according to the company. A sturdy pinning-in unit, motorized selvage uncurling device, and stainless steel tandem supporting bar for mark-free center support are other notable features of the Easy Compact reported by Monforts. In addition, a non-stop winder at the end of the range may be fitted with a fabric cooling device on the adjustable speed conveyor belt. Easy Compact is equipped with Monforts’ Qualitex PLC system.

September/October 2018

Huntsman Launches HIGH-IQ® Sun Protect

Singapore-based Huntsman Textile Effects recently added HIGH IQ® Sun Protect, to its High IQ range of products. According to Huntsman, High IQ Sun Protect provides an ultraviolet protection factor (UPF) of up to 50 or more against both UV-A and UV-B rays for the lifetime of a garment, and after repeated exposure to sunlight and through multiple launderings. The product complies with both the bluesign™ system and Standard 100 by Oeko-Tex®.

September/October 2018

VF Corp To Relocate HQ, Split Company

Greensboro, N.C.-based VF Corp. reports it will relocate its global headquarters to Denver. Approximately 85 VF Corp. leaders will move to Colorado beginning in the spring of 2019. Over the next two years, VF brands including The North Face®, JanSport®, Smartwool®, Eagle Creek®, and Altra® will also relocate to Denver, moving some 800 VF employees to the Denver area. The Vans®, Timberland® and workwear brands such as Dickies® are not impacted by the relocation.

“We believe that the creation of our new headquarters in the area will help us to unlock collaboration across our outdoor brands, attract and retain talent, and accelerate innovation,” said Steve Rendle, VF Corp.’s chairman, president and CEO.

In other VF news, the company’s Board of Directors announced plans to split the company into two independent publicly-traded companies via a tax-free spin-off of a new company to VF’s shareholders. The resulting two companies will be known as VF Corp., and a yet-to-be-named company that will hold VF’s Jeans and VF Outlet businesses.

“In alignment with our strategic plan, the decision to separate these businesses will allow VF to sharpen its focus as a consumer-centric and retail-minded organization anchored in activity-based lifestyle brands,” Rendle said.

September/October 2018

Reebok Launches Cotton + Corn Athletic Shoe

Boston-based Reebok recently launched the first product in its Cotton + Corn sustainable product line. The plant-based NPC UK Cotton + Corn shoes feature a 100-percent cotton upper and a corn-based thermoplastic polyurethane sole made using Loudon, Tenn.-based DuPont Tate & Lyle’s Susterra® propanediol — a petroleum-free, non-toxic product that contains 100-percent U.S. Department of Agriculture-certified biobased content. Insoles in the shoe are derived from castor bean oil, and the shoe is sold in packaging that is 100-percent recycled.

“At Reebok, we thought ‘what if we start with materials that grow, and use plants rather than oil-based materials?’” said Bill McInnis, head of Rebook Future. “By using sustainable resources as our foundation, and then through ongoing testing and development, we were able to create a plant-based sneaker that performs and feels like any other shoe.”

September/October 2018

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