Formax Selects Karl Mayer Malitronic® Multiaxial Machine

Formax Multiaxial Reinforcements — a United Kingdom-based manufacturer of carbon fiber and specialty composite reinforcements — has installed a 35-meter Malitronic® Multiaxial machine manufactured by Karl Mayer Malimo Textilmaschinenfabrik GmbH, Germany, as part of a 2.5-million-euro investment program.
 
Formax installed the cut-and-lay machine at its new 5,000-square-meter automotive facility, which produces tailored non-crimp fabrics specifically optimized for high-volume automotive applications. According to Formax, the Malitronic machine will enable original equipment and Tier 1 automotive manufacturers to design a bespoke fabric or preform that will fit the structure being built as well as the manufacturing process, offering fast, cost-effective and efficient conversion of carbon fiber into parts.
 
Features of the Malitronic Multiaxial machine include: a variable width of 1,270 to 1,600 millimeters; three axes; the capability to lay ply angles ranging from 20 to 90 degrees with both in-line and off-line spreading technology, with ply weights starting at 50 grams per square meter; and electronic pattern cams that enable the generation of fabric-specific stitch patterns.
 
“Formax has recognized the demand being shown within the Automotive industry to include carbon composite structures within their multi material platforms,” said Dan Norton, Automotive sector manager, Formax. “With this machine, and its cutting edge spreading technology, we are able to increase fibre throughput whilst maintaining and delivering high manufacturing efficiencies.
 
“Resin and tooling technology are all advancing at a rapid rate to help deliver the magic 60 second cycle time the Automotive industry is pushing for, and we are confident that textile reinforcements can now be added to this list.”

 
Formax’s new Karl Mayer Malitronic® Multiaxial Machine

 
April 29, 2014
 
 

World Yarn Output Down But Fabric Output Up In Q4/2013: Estimates For Q1/2014 For Global Yarn And Fabric Output Are Positive

ZURICH, Switzerland — April 29, 2014 — Global yarn production dropped in Q4/2013 in comparison to the previous quarter as a result of lower output in Asia, South and North America while production in Europe was up. Year-on-year global yarn production was up with all regions – except South America – recording higher output levels. Worldwide yarn stocks rose due to higher inventories in Europe and Asia and despite lower ones in South America. On an annual basis global yarn stocks were up as well in all regions, except in South America. Yarn orders in Europe increased slightly but dropped in Brazil in Q4/2013. Compared to last year’s quarter yarn orders were lower both in Brazil and Europe.

Global fabric output was up in Q4/2013 as a consequence of higher production in Europe and Asia and despite lower output in South America. Year-on-year world fabric production rose due to increases in Asia and Europe and despite a drop in South America. Fabric stocks were slightly higher globally as a result of higher inventories in North and South America, while stocks were reduced in Europe and Asia. In comparison to last year’s quarter worldwide fabric stocks fell due to lower inventories in South and North America while stocks rose in Asia and Europe. Fabric orders in Brazil and Europe decreased in Q4/2013. On an annual basis fabric stocks were up both in Brazil and Europe.

Estimates for yarn production for Q1/2014 are positive in Asia, Europe, North and South America. Estimates for fabric production for Q1/2014 are positive in Asia, Europe and South America and negative in North America. The outlook for yarn production for Q2/2014 is positive in Asia and unchanged in Europe and South America. The outlook for fabric production for Q2/2014 is positive in Asia and unchanged in Europe and South America.

In comparison to the previous quarter world yarn output dropped in Q4/2013 by -15.4% due to lower output in Asia (-16.1%), South America (-14.7%) as well as in North America (-6.7%) and despite an increase in Europe (+4.6%). In comparison to Q4/2012 global yarn production rose by +8.7% as a result of higher production levels in Asia (+9.6%), North America (+5.0%), Europe (+0.7%) irrespective of a decline in South America (-6.7%).

Compared with the previous quarter global fabric production rose in Q4/2013 by +4.3% with Europe and Asia recording higher outputs of +6.4% and +5.6%, respectively, while South America’s production fell by -15.3%. Year-on-year global fabric production was up as well (+3.5%) with Asia recording a production jump of +5.4% and Europe of +2.0%, while South America recorded a slump of -19.8%.

Global yarn inventories were up by +1.2% in Q4/2013 due to higher stocks in Europe (+3.3%) and Asia (+1.4%) with stocks in South America down by -0.7%. On an annual basis global yarn inventories rose by +3.9% with Europe’s yarn inventory up by +4.6% and Asia’s by +3.2%. In South America yarn stocks were reduced by -5.5%.

Global fabric stocks in Q4/2013 increased slightly by +0.1% resulting from higher inventories in North America (+1.5%) and South America (+0,4%) and despite lower stocks in Europe (-1.1%) and Asia (-0.2%). Global fabric stocks were down year-on-year by -3.1% resulting from lower stocks in South America and North America (-16.8% and -0.2%, respectively). Fabric stocks in Asia and Europe on the other hand rose by +0.9% and +0.2%, respectively.

Yarn orders in Q4/2013 were up in Europe by +0.8% and down in Brazil by -18.7%. Compared to last year’s quarter, yarn orders recorded a fall in Brazil and Europe of -15.8% and -0.3%, respectively.  

In Q4/2013 fabric orders fell in Brazil by -7.7% and by -2.9% in Europe. On an annual basis they were up in Brazil by +25.1% and in Europe by +3.8%.
 
Posted April 29, 2014

Source: ITMF
 

Cotton Outlook Continues To Indicate Further Rise In World Ending Stocks

BIRKENHEAD, England — April 24, 2014 — Cotton Outlook’s world production number for 2013/14 has been raised by 204,000 tonnes, leading to greater carryover at the end of the season. The biggest increases are for China, India and Brazil. This was partially offset by decreases for the United States and Uzbekistan.

The 2014/15 world production figure has been reduced by 34,000 tonnes, owing to changes for Brazil and the US.

Global stocks are expected to rise by 1,319,000 tonnes next season, in comparison to 1,996,000 added during the current season.
 


Please click chart to view larger

Posted April 29, 2014

Source: Cotton Outlook
 

Joint Statement On The Anniversary Of Rana Plaza Building Collapse In Bangladesh

WASHINGTON — April 24, 2014 — Today marks the one-year anniversary of the building collapse at Rana Plaza in Dhaka, Bangladesh that claimed over 1,100 lives and injured thousands more — the worst industrial disaster in the history of the garment industry.  Like the Triangle Shirtwaist disaster in the United States over one hundred years ago, Rana Plaza, and the Tazreen factory fire that preceded it in November 2012, have become potent symbols of the significant and unnecessary risks that many workers are still forced to take in order to earn a living and support their families.  As we mourn the victims, we are again called to action so that tragedies like Rana Plaza and Tazreen never happen again.

All stakeholders in Bangladesh — including the government, employers, and buyers of Bangladeshi products — bear a responsibility for ensuring safe working conditions and that workers have a voice to protect their interests.  To that end, we are working with all stakeholders to implement the Action Plan we laid out after President Obama suspended Bangladesh’s benefits under the Generalized System of Preferences program last June.   We are also closely coordinating with the European Union and the International Labor Organization (ILO), key partners in a July 2013 Sustainability Compact on worker rights and factory safety in Bangladesh.

In the last year, the government of Bangladesh has made progress in some important respects.  For example, Bangladesh has allowed over 140 unions to register, permitted re-registration of a leading labor rights non-governmental organization that had been stripped of its registration, agreed to an ambitious plan for safety inspections and factory-level monitoring and remediation across the garment sector in collaboration with the ILO, begun the hiring of new labor inspectors, and conducted preliminary safety inspections.

But there is much more work still to be done.  There continue to be concerns about basic worker rights protections under both Bangladesh’s labor law and its special Export Processing Zone law.  The Bangladesh government’s hiring of inspectors is lagging, and the results of inspections need to be made publicly available on an easily accessible database.  The government of Bangladesh must also do more to ensure protection when workers face intimidation and reprisals for trying to organize.  Addressing these issues would help workers secure safer working conditions and better wages and enable Bangladesh to realize its full economic potential.

Posted April 24, 2014

Source: Department of State, the Office of the U.S. Trade Representative, the U.S. Agency for International Development, and the Department of Labor
 

The Rupp Report: Clouds Over China

For decades, China has been synonymous with a constantly growing economy, stable working conditions and cheap labor costs. But it seems that some things are changing in the Middle Kingdom.
 
Declining Economics (?)
The decline of China’s gross domestic product (GDP) from 7.7 percent in fourth quarter 2013 “down” to 7.4 percent actually is only a little below the targeted 7.5 percent. Due to the satisfactory employment situation, it is reported that the government doesn’t want to implement new short-term economic stimulus packages. On the other hand, weak capital investment growth and a sharp 25-percent decline in construction activities in the real estate sector in first quarter 2014 speak against a quick recovery. Up to now, China’s construction sector has been a reliable indicator of the country’s economic development and situation.
 
Different Steps To Take
In recent weeks, the Chinese government and its central bank have repeatedly emphasized that the Chinese economy — with a somewhat weaker 7.2- to 7.5-percent growth — would be good enough to provide a stable employment situation. The Rupp Report has informed its readers several times on this topic. Basically, Beijing is ready to slow the pace for a more sustainable and ambitious reform agenda based on market-based processes.
 
However, the situation has become more complicated thanks to the slow development of China’s industrial output. Although manufacturing sector production in March was slightly stronger — growing 8.8 percent compared with 8.6 percent in both January and February — there is little expectation or hope that industrial output will recover quickly. Yet, there is hardly any sign of a new regression. The consumer sector offers some hope, as March 2014 retail sales rose by 12.2 percent after increasing 11.8 percent in January and February.
 
Strike In The Shoe Factory
Now, China is facing a real problem that could affect the entire economy long-term: A strike at Yue Yuen Industrial Holdings Ltd.’s workshop in Guangdong province in southern China, is impacting the production of branded products including adidas, Puma, Nike, Reebok, Asics, New Balance, Crocs and Timberland, among others. Workers have paralyzed the workshop, demanding higher wages and better social insurance. With 425,000 employees and workshops in China, Indonesia, Vietnam, Mexico and the United States, Yue Yuen, the world’s largest athletic shoe manufacturer, produces some 21.5 million pairs of shoes per month.
 
Approximately 30,000 Chinese workers have been protesting since April 5 for increased social insurance payments. The strike is one of the largest strikes ever in a private company in China.
 
No Comment
Nike management was not prepared to make a comment to local media, and there is no comment from Yue Yuen either. The Rupp Report tried to open press releases on adidas and Nike web pages; apparently, these pages have been blocked. Adidas says on its open webpages that “Corporate information on social and environmental affairs, including labor issues, can be found in the ‘sustainability’ section of adidas-group.com, which you can access by clicking here.” However, that page is not available.
 
And the strike is getting worse. The strikers have blocked access roads to the factory, held solemn vigils and marched through the city center. They have demanded higher wages and better social insurance and are protesting against unfair terms in their working contracts. China Labor Watch (CLW), a New York City-based independent workers’ organization, mentions “tens of thousands of strikers.”
 
Yue Yuen faces several challenges, including growing local competition and surging labor costs in China. Taiwan-based Pou Chen Group, the parent company of Yue Yuen, produces shoes for more than 60 brands around the world, and has a 20-percent share of the global shoes and casual footwear markets.
 
The Accusation
Strikers charge that the company is not paying a sufficient amount in social security insurance, as mandated by Dongguan’s social security bureau. According to company regulations, employers must pay 11 percent of their income as the company contribution to social security insurance, while the workers pay 8 percent. The workers say that Yue Yuen was only paying the 8 percent deducted from worker salaries, and not its 11-percent contribution. Top management says that it will start to pay the insurance fees for the workers beginning May 1. Due to rising labor costs, Pou Chen has gradually shifted its production lines to Vietnam and Indonesia. It has cut 51 of its production lines in mainland China, or 20 percent of the mainland total. Yue Yuen sales in 2013 totaled US$7.58 billion, a 4.1-percent increase over the previous year.
 
At first, the topic was not reported in the state-controlled media. This has now changed: even official government websites are reporting it. At the same time, the Chinese leadership sees an opportunity to denounce authorities’ arbitrariness and corruption, and to push the local authorities to do right. On top of that, Beijing is interested that wages are rising in the region. Up to now, textiles and light industry have dominated the region. The Chinese government would like to establish more high-tech industries there.
 
The workers’ displeasure over low wages and poor working conditions is big, and such a violent insurrection has never happened before in the region.
 
Pou Chen stated its promise to increase workers’ welfare contributions could affect its financial performance. The strike has also led to concerns that renowned sports footwear brands could cut their orders by 20 percent if costs rise.
 
China Labour Bulletin, a Hong Kong-based rights group, reported 202 labor disputes in the country during the first quarter of 2014 — a 30-percent-plus year-on-year increase.
 
Less Capital Investment
Experts report that, apart from China’s industrial production, the decrease in fixed investments is proving to be an economic barrier. In recent years, investments have grown by more than 20 percent annually. In the first quarter of 2014, there was an increase of “only” 17.6 percent. The reduced investment growth is considered to be a desirable development to reshape the economy and foster domestic consumption. However, the weaker development of industrial production should be absorbed by a dynamic service sector and stimulate private consumption.
 
On the other hand, experts are predicting a revival of global trade. If this is the case, the Chinese export industry would likely benefit. This could be a good sign for the upcoming ITMA Asia + CITME, which will take place very soon in Shanghai. One can hope for the best!
 
April 22, 2014
 

Martex Fiber Completes Spartanburg Plant Expansion

Martex Fiber Southern Corp. — a Charlotte-based manufacturer of recycled industrial textile products — has completed its Spartanburg Fiber Division plant expansion, which involved installation of a fiber reclamation line that will produce additional value-added fibers for use in automotive, upholstery and yarn applications. The expansion is part of Martex Fiber’s No Fiber Left Behind program in which it strives to send zero textile waste to landfills by recycling all textile waste it purchases.
 
“The expansion increased Spartanburg’s plant capacity by over 20 percent, further expanding our ability to create valuable outlets for the over 160 million pounds per year of pre- and post-consumer cotton and cotton-polyester textile waste that Martex Fiber keeps out of landfills,” said Jamie Jarrett, general manager, Martex Fiber Southern Corp.’s Fiber Division.
 
The company also is expanding its Brownsville, Texas, manufacturing facility as part of the No Fiber Left Behind program. That expansion is expected to be completed in the second quarter of 2014 and will increase capacity by 11 million pounds per year.
 
April 22, 2014
 

Patagonia Invests In CO2Nexus TERSUS® System

Ventura, Calif.-based outdoor apparel retailer Patagonia Inc. has made a strategic investment in Denver-based CO2Nexus Inc.’s TERSUS® textile and garment processing system, which uses liquid carbon dioxide (CO2) instead of water to clean, disinfect and coat textiles.
 
The investment was made through Patagonia’s $20 Million & Change fund, which it launched in 2013 to help innovative startup companies implement solutions to the environmental crisis through business.
 
According to Patagonia, the Tersus system has minimal environmental impact compared to traditional solvent- or water-based textile processing methods, which use large amounts of energy and water. The system offers 20- to 30-minute cycle times, and does not require the use of a separate dryer. In addition, over the course of repeated washings, Tersus provides outdoor and other apparel items with benefits including down loft enhancement; water repellency; and color, size and fit consistency.
 
“Quite simply, processing textiles and apparel requires huge amounts of energy and water — and both are in crisis,” said Patagonia CEO Rose Marcario. “CO2Nexus is a great fit for $20 Million & Change — it’s a young company using business and innovation to bring about positive benefits to the environment. Patagonia is proud to invest in their success.”
 
April 22, 2014
 
 

SEAMS To Host Largest Ever Supply Chain USA Pavilion & Reception At Texprocess Americas

COLUMBIA, S.C. — April 15, 2014 – SEAMS, the National Association for the U.S. Sewn Products Industry, will present its largest-ever Supply Chain USA Pavilion at the Texprocess Americas trade show on May 13-15 in Atlanta, Georgia. The 2014 edition of Supply Chain USA will comprise more than 35 individual company exhibits featuring full package and contract manufacturing services, textiles and fabrics, findings and trim, and a wide range of supplies and other supply chain services. In conjunction with the show, the organization will again host its popular Supply Chain USA Networking Reception on the evening of Wednesday, May 14 at the OMNI Hotel at CNN Center.

Industry professionals are invited to learn more about the Supply Chain USA Pavilion and register for the Networking Reception by visiting the SEAMS website at http://www.seams.org.

“We are pleased to see such tremendous growth and interest in both of these events,” announced SEAMS Executive Director Sarah Friedman. “As more and more companies re-shore production and rediscover the many benefits that a local and responsive USA supply chain has to offer, the pavilion has become a one-stop resource and major destination for show attendees. In addition to visiting the exhibits, many sourcing, production, procurement and other industry professionals and executives tell us that they enjoy taking part in a more intimate networking event that enables them to build and strengthen key business relationships.”

Located just inside the main entrance to the industry’s largest North American trade show, Supply Chain USA will feature exhibits of cut and sew manufacturing, finished products, textiles and fabrics, threads and yarns, findings and trim, labels and narrow fabrics, packaging and distribution, and many other sewn products components and services.

Within steps of the show venue, The Supply Chain USA Networking Reception will be held just after show hours on Wednesday May 15 from 5:30 until 7:00 PM (EDT) on the beautiful Omni Hotel Terrace A overlooking the CNN Center. More than 200 industry professionals are expected to attend.

Posted April 22, 2014

Source: SEAMS
 

Tex Tech Industries Acquires Chapman Innovations

Tex Tech Industries — a Portland, Maine-based developer and manufacturer of engineered, high-performance fabrics including Core Matrix Technology™, a patented protective material — has acquired Chapman Innovations — a Salt Lake City-based developer and manufacturer of CarbonX® thermal fabric solutions.
 
Tex Tech Industries supplies its fabrics to the aerospace, defense, law enforcement, industrial and sporting goods industries. The company reports that it manufacturers fire-retardant and thermal acoustic insulation for all major commercial aerospace platforms; and that it is the largest producer globally of tennis felt.
 
CarbonX non-flammable fabrics and apparel comprise a patented blend of high-performance fibers and are used in protective industrial safety, construction, welding, molten metal, utilities, pulp and paper, oil and gas, firefighting, motorsports and tactical/police applications.
 
“The CarbonX product line will significantly strengthen our position in several key markets,” said Ciaran Lynch, CEO, Tex Tech Industries. “We are impressed with its superior performance compared to competing flame-resistant products and with the company’s strong relationships with its end-users.”
 
“Chapman Innovations looks forward to being a part of the Tex Tech family of companies,” said Tyler Thatcher, CEO, Chapman Innovations. “Tex Tech’s global distribution platform and in-house development capabilities will enable us to bring new products to the market more quickly.”
 
April 22, 2014
 

Maquilas Can Begin Applying For Certification For VAT Tax Credit

WASHINGTON — April 21, 2014 — The Mexican tax authority has begun accepting applications from maquiladoras for certification that will ease the burden of a tax reform law that took effect Jan. 1, 2014. Applications may be submitted at various times during the year depending on where in Mexico the maquila is located.

The new law eliminated the value-added tax exemption for temporary imports of goods, parts and components, and machinery and equipment, which had been heavily used by maquilas. The law also increased the VAT in Mexico’s border states from 11% to 16%.

As a result, imported goods are now subject to VAT, and payments will be due in January 2015 unless the importer is accredited through a VAT certification program, in which case the importer will receive a 100% VAT tax credit on the VAT paid on imported goods. Certified companies will also receive refunds of any additional VAT payments within 10-20 days of export, depending on the level of certification obtained.

From April 1 through April 30, the government is accepting applications for certification from companies participating in Mexico’s supply chain security program, the New Certified Companies Scheme, as well as those in the automotive industry. Applications from other maquilas will be accepted based on where they are located geographically: April 15-May 15 for those in the north Pacific area, June 3-July 3 for those in the northeast, July 7-Aug. 7 for those in the north central region, Aug. 7-Sept. 8 for those in the central area, and Sept. 22-Oct. 22 for those in the west and south.

Sandler, Travis & Rosenberg P.A., through the Mexico City office of its affiliated company, Sandler & Travis Trade Advisory Services Inc., offers a number of services to help companies comply with the new maquila requirements. These include internally auditing the maquila’s operations to make sure it is in compliance with the current laws, performing a feasibility analysis to determine the applicability of an advance price agreement with the Mexican government, providing advice on restructuring maquilas that have domestic sales and exports, and assisting in obtaining certification from Mexican tax authorities so that the company can receive the VAT tax credit and expedited tax reimbursement.

Posted April 22, 2014

Source: Sandler, Travis & Rosenberg, P.A.
 

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