Mogul Adds High-Tech Plant In Turkey

Turkey-based Mogul Co. Ltd., a nonwovens producer with plants in Turkey and South Carolina, has announced plans for a third location in Turkey. According to the company, the new plant will feature state-of-the-art technology — including complex fiber and filament equipment for splittable bicomponent filaments, cross-lap spunlace web forming machinery and chemical treatment and printing machinery — for the production of performance-based nonwovens for a variety of technical end-uses. The plant is scheduled to go online during the second half of 2016. The investment marks the first step in three-phase investment plan for the plant, which Mogul plans to eventually triple in capacity.

“With our new venture, we aim to obtain more durable, efficient and natural comfort fabrics, which will open new frontiers for us,” said Serkan Gogus, CEO, Mogul.

January/February 2016

Spinners Optimistic About 2016 Despite Sluggish Start

Jim-Phillips-colorBy Jim Phillips, Yarn Market Editor

Spinners foresee a continuation in 2016 of the solid business conditions that have existed for the past few years. Despite this optimism, January was the slowest month many have seen in some time.

“Our orders got really sluggish after Christmas,” said one spinner. “More than anything, I think it was due to an inventory correction.” Another spinner agreed: “Ring-spun yarns have been in high demand for a long time. I think a lot of customers held on to their ring-spun positions just so they would have them. Then, after the holidays, they found themselves with a load of inventory.”

Said another spinner: “One day we have orders coming in like normal, and then, the next day, it turns into a trickle, drip, drip, drip. I don’t think this is a long-term deal; I think it is just customers using their yarn inventory. Knitters and weavers tell me they are still running full schedules, so we expect business to return to normal soon.”

Another observer commented: “At this point, we expect 2016 to be a very solid year, unless something unexpected arises. New jobs are being created, demand is strong, raw material prices are falling and energy prices are decreasing.”

Added one industry executive: “We see no reason for the momentum we have established over the past several years to slow. Continued prosperity will enable us to continue to invest in the most modern equipment.

This will further increase productivity and reduce costs for the manufacturer, its customers and the end-consumer.”

TPP Provisions Revealed

Spinners have other reasons for optimism as well. The text of the long-negotiated, but highly secret Trans Pacific Partnership (TPP) Agreement was released in late 2015. The agreement contained most of the language U.S. textile leaders had hoped for. “Based on our generalized understanding of the final agreement reached last month, we believe that many of the U.S. textile industry’s key objectives have been met, including a yarn forward rule of origin for most products and reasonable duty phase-outs for sensitive textile and apparel items,” industry trade organization NCTO said in a news release. “While we need to thoroughly familiarize ourselves with the fine details of the agreement, we feel that the U.S. government was able to achieve a well-balanced outcome for all parties, including U.S. textile manufacturers and our partners in the Western Hemisphere.”

USTR’s Take

The U.S. Trade Representative’s office says TPP will be a boon for U.S. manufacturers. “TPP’s Textiles and Apparel chapter will create export opportunities for Made-in-America clothes, fabrics, and yarns and support jobs in the United States. This objective is advanced by a “yarn-forward” approach that requires use of yarns and fabrics from TPP countries in end products qualifying for preferential treatment under TPP — with some flexibility so that American businesses and workers whose products depend on inputs not available within the TPP region can still benefit. The yarn-forward approach also will help to develop a regionally integrated supply chain that will promote long-term growth and investment in this sector in the United States. The Textiles and Apparel chapter also secures close customs cooperation among TPP Parties to facilitate effective enforcement of the rules; and ensures that U.S. companies have access to temporary relief if an import surge causes, or threatens to cause, serious damage to their business.

Further, the Trade Representative office maintains that “TPP will eliminate tariffs on U.S. exports of textiles and apparel to the other TPP markets, with many tariffs going to zero on day one, and others being phased out. We have reached a carefully crafted U.S. tariff elimination package with our TPP partners that takes into account the specific sensitivities of the United States.”

YarnChartJF16Click to view current yarn prices

January/February 2016

Business & Financial Update

Regular readers of Textile World will notice some changes to the long-running Business & Financial column in future issues.

TW’s long time Economics Editor Robert S. Reichard has announced after many years of service to the industry that he intends to cut back on his contributions to TW magazine and begin a semi-retirement from the Textile Industries Media Group, LLC. As such, TW editors currently are working with Reichard to redesign an extended Textile Barometers data page, which should be ready for publication in the March/April issue.

“Bob has been a great contributor to the magazine and his monthly commentary will be missed,” said Jim Borneman, TW’s owner and publisher. “Luckily, Bob has agreed to continue aggregating the textile economic data indicators that are widely used by the industry, and those indicators will be presented in an expanded format.”

“Bob is well respected in the textile industry and hopefully TW editors can convince him to tap into that long economic history for a look into his famed crystal ball in the future,” Borneman added.

Look for the redesigned Textile Barometers in the March/April issue of TW!

January/February 2016

FloorTek Registration Now Open

Registration for the 2016 FloorTek Expo is now open. The event — organized by the American Floorcovering Alliance (AFA) — will be held October 18-20, 2016, at the Dalton Convention Center, Dalton, Ga. The exclusive flooring industry event is a showcase for domestic and international machinery, technology, suppliers and services for the floor covering industry.

“A rising urban population and a resurgence of construction in developing economies is contributing to renewed enthusiasm in the flooring industry,” said Wanda Ellis, executive director, AFA. “It’s estimated that this market will exceed $330 billion by 2020.”

January/February 2016

Space For ITMA Asia + CITME 2016 Is Filling Up

ITMA Asia + CITME owners — CEMATEX; China Textile Machinery Association (CTMA); the Sub-Council of Textile Industry, China Council for the Promotion of International Trade; and China Exhibition Centre Group Corp. — report nearly 1,000 machinery manufacturers have applied to exhibit at the show, to be held October 21-25, 2016, at the new National Exhibition And Convention Centre in Shanghai.
“We have seen a greater number of Chinese manufacturers signing up to exhibit at the combined show this year,” said Gu Ping, vice president, CTMA. “Interestingly, nearly 30 percent of the applicants are first-time participants.”

China’s textile industry is driven to remain competitive, and continues to invest in new machinery and technology. According to CTMA, there were a total of 15,235 projects in 2015 amounting to an investment of 1.09 trillion yuan.

In 2014, the event hosted approximately 1,600 exhibitors and 100,000 visitors.

“In view of these positive trends, which will spawn demand for better technologies, and the resounding success of the 2014 combined show, we are confident that participation in the upcoming show will be outstanding,”Gu Ping said.

Space applications for ITMA Asia + CITME 2016 close at the end of February.

January/February 2016

Five Universities Awarded Walmart Foundation Grants

Five universities were awarded U.S. Manufacturing Innovation Fund grants totaling $2.84 million for their work focused on textile manufacturing from the Walmart Foundation. The five recipients are: Clemson, S.C.-based Clemson University for its energy and effluent reduction through innovative polyester fabric dyeing; Oregon State University, Corvallis, Ore., for its environmentally conscious dyeing of fabrics using continuous digital printing an drying of biopigment inks; Austin, Texas-based University of Texas at Austin for its on-loom fabric defect inspection system using contact image sensors; Raleigh, N.C.-based North Carolina State University for its non-stop tying-in process for improving weaving efficiency; and Ithaca, N.Y.-based Cornell University for its recycled post-consumer textile waste and raw material substitute for new textiles.

The grant recipients were chosen for their potential to address the following two key challenges faced by domestic manufacturers: reducing the cost of textile manufacturing in the United States by dealing with production obstacles; and improving common manufacturing processes with broad application to many consumer products.

The awards were announced at the 84th Winter Meeting of the U.S. Conference of Mayors in Washington. The recent awards are the second round of funding, and the goal is to award $10 million in grants over the course of five years.

“Through these grants we hope to help remove the barriers to revitalizing and growing U.S. apparel manufacturing, while creating more sustainable production processes,” said Kathleen McLaughlin, president, the Walmart Foundation, and chief sustainability officer for Walmart. “The U.S. Manufacturing Innovation Fund is part of the Walmart and the Walmart Foundation’s broader commitment to foster new economic growth and opportunity and create stronger communities.”

In 2013, Walmart committed to purchase an additional $250 billion in products that support U.S. jobs by 2013. Support for the Innovation Fund is part of Walmart’s broader commitment to support U.S. textile manufacturing.

January/February 2016

Meridian Specialty Yarn Group Announces Expansion

Valdese, N.C.-based Meridian Specialty Yarn Group (MSYG) — a specialist in package dyeing, space dyeing, top-dyed wool, yarn printing and twisting — has announced it will build a new 113,000-square-foot plant on its existing manufacturing site in Valdese. The expansion also includes a renovation of its current 152,000-square-foot plant. Once complete, the $8 million construction project will result in 260,000 square feet of manufacturing and warehouse space. The project is expected to be complete by early winter of 2017, and the expansion will add 25 jobs to the company’s current workforce of 146.

“We believe a strong manufacturing based in crucial to the U.S. economy, and we will do all that we can to support our customers, our employees and the communities in which we operate,” said Tim Manson, president, MSYG. “When we developed the business plan for the expansion, we did a great deal of due diligence with regard to the location, and concluded the best place to be is where we are. We greatly appreciate the support of the city and county in helping us through this process.”

“This is a significant announcement for the town of Valdese,” said Chip Black, Valdese Mayor. “We have worked with Meridian for many months to facilitate the process and find a solution that supports their tremendous growth opportunities while remaining here in Valdese.”

January/February 2016

3i Products To Invest $3 Million In New S.C. Facility

Columbia, S.C.- based 3i Products Inc., a producer and distributor of cushions and pillows, has announced plans to open a facility in Lancaster, S.C. The company has located an existing 27,000-square-foot building for the new plant, which is expected to begin operations during the second quarter of 2016. Over the next five years, the company will add 100 employees, and will begin the hiring process in April.

Lancaster County received two grants to  help with the project — a $150,000 Rural Infrastructure Fund grant from the Coordinating Council for Economic Development to assist with the cost of property improvements related to the project; and a $50,000 grant from AdvanceSC to help with building upfit.

“3i Products is very excited about our move to the Lancaster area and looks forward to opening our new facility and bringing jobs and growth to the area,” said Tim Chen, chairman of the board, 3i. “We appreciated all the work of the local members of the counts, Governor Nikki Haley and her team in the State of South Carolina for making this project a reality.”

January/February 2016

NCTO, U.S. Textile Manufacturers Endorse TPP

The Washington-based National Council of Textile Organizations (NCTO) has announced its decision to formally support the Trans-Pacific Partnership (TPP). NCTO feels that its principal objectives — among them, a strong yarn forward rule of origin for a majority of textile and apparel products; reasonable multi-year tariff phase-outs for sensitive textile and apparel products; and terms that keep the Western Hemisphere textile and apparel production chain stable — were met in the final agreement. NCTO had pledged to support the agreement as long as key objectives were met.

“No agreement is perfect, and certainly that is the case with TPP,” said Jeff Price NCTO chairman. “There were difficult  trade-offs that we, as  U.S. manufacturers, had  to consider during this process, as is the case with any complicated negotiations. Nonetheless, this agreement is very sound in the essential elements that govern textile trade. With legislative review and action expected in 2016, NCTO looks forward to working with congressional leadership, the committees of jurisdiction, our supporters on Capitol Hill, and the Obama Administration on a path forward for TPP.

“We extend our thanks to Ambassador Michael Froman and the entire  U.S. negotiating team  for their willingness to acknowledge our input throughout the TPP process,” Price concluded.

January/February 2016

Textiles 2016: Battle The Low-Growth Economy

BornemanBy James M. Borneman

jborneman@TextileWorld.com

E

ven after a record-setting ITMA and new plant expansion announcements, the low-growth economy is hard to ignore. After reviewing a collection of economic forecasts for 2016, several common themes are apparent. The U.S. economy is an odd blend of low growth, low oil prices, low reported unemployment, low to no wage growth, sluggish retail sales, falling productivity, with a Federal Reserve considering increasing interest rates. The slow-growth U.S. economy and continued slowing in China are making the global economic picture a little sketchy.

However, when you speak with textile producers, particularly non-commodity producers, there are pockets of strength. Lower manufacturing input prices including energy make things interesting. A stronger dollar makes buying equipment cheaper, but slows exports. Although productivity is slowing in general, the level of automation in textiles is tremendous and cited as a factor in investment in U.S. textile manufacturing. Stable power, strong engineering talent that can handle automation, a great cotton supply chain, strong infrastructure including ports, and proximity to the customer are still prevailing drivers for textile manufacturing investment.

It is anecdotal, but interest in U.S. textiles seems to be increasing. Inquiries about the industry and its players seems to be on the rise with Textile World editors. Editorial content from the TW Innovation Forum and coverage of ITMA 2015 provided by TW technical editors is rich with innovation and technical advancements.

With Techtextil North America (TTNA), Texprocess and the IDEA show on the horizon, more opportunity to explore the industry is soon at hand. Unfortunately, the scheduling of these events concurrently makes for some tough choices for exhibitors and visitors who would normally attend TTNA and IDEA. Many will split ranks with colleagues to have a presence or attend both events.

The “What are textiles?” question continues to appear again and again — usually from a consultant hired to do market research for a company not currently participating in the textile supply chain, but looking for opportunity. TW editors tend to point to these shows to illustrate the depth of the answer. People are astounded when you discuss anything beyond apparel and home furnishings as textiles. Automotive and medical products, composites — even the covering on a tennis ball — go largely unnoticed.

As smart technologies evolve and performance materials become matter-of-fact, there will be an even larger misunderstanding of the nature and depth of the U.S. textile industry. As automation increases, the effectiveness of the industry employment head-count is less representative of the size of the industry. As an industry participant, prepare to be more misunderstood — but that is not such a bad thing. It certainly makes reporting on the industry interesting and seeing the innovative things going on in product development areas is pretty amazing. The year 2016 is bound to be an interesting year with a political back drop, sluggish economy and hopefully some insulation from China and Europe’s woes.

January/February 2016

Sponsors