IFAI/CAMX: A Natural Fit In Dallas

IFAIExpoReviewThe collocated IFAI Expo and CAMX shows brought the biggest and best of the industrial and specialty fabrics and composites industries to Dallas.

By Jim Kaufmann, Contributing Editor

Another year, and another tradeshow — well, two actually, given the collocation of CAMX 2018 and IFAI Expo 2018 — are in the books. And as an astute textile industry executive once suggested: “The textile industry is the most incestuous industry I’ve ever been a part of. Your customers are your suppliers. Your suppliers’ suppliers may be your suppliers or competitors or customers. Your competitors could be your best allies on any given day, or not! It’s crazy! Everyone knows everyone or knows someone who knows everyone else. That six degrees of separation theory is really maybe at most two or three degrees in the textile industry, if that.” The recent collocation of IFAI Expo and CAMX 2018 at the Kay Bailey Hutchison Convention Center in Dallas proved to be a further example of the blurring of lines between the textile industry, the applications it serves and how business lines continue to evolve in the 21st century.

IFAI Expo is organized by the Roseville, Minn.-based Industrial Fabrics Association International (IFAI), and CAMX, the Composites and Advanced Materials Expo, is produced by the American Composites Manufacturers Association and Society for the Advancement of Materials and Process Engineering. Together, the events made for a good fit and a rather compelling view of one segment of the textile industry’s future. “Being a first time visitor, this was an eye-opening experience for me,” noted Jacob Chess, who will soon obtain his Master’s in Mechanical Engineering from California Polytechnic State University. “Understanding how companies from all facets of the textiles and composites industries meet to discuss business and share technologies was extremely useful and inspiring for my impending career.”

Overall the composites segment of the textile industry continues to expand and prosper and this was evident in the size of the CAMX portion of the show featuring roughly 550 exhibitors ranging from inputs and fabric suppliers to molding components and end-product manufacturers.

IFAI reported more than 800 exhibitors between the two shows, and therefore hosted fewer booths compared to previous independently-held shows. However, it could be easily argued that numerous companies exhibiting on the CAMX side typically were regular participants at IFAI shows.

Regardless of the numbers, Steve Clarke, president of TEAM Inc., Woonsocket, R.I., felt: “CAMX and IFAI both had lots of new companies and products, or at least ones I hadn’t noticed at previous shows. Both shows provided plenty of opportunity to meet people, either existing contacts, old friends or new people for the first time.”

Both shows also offered the requisite assortment of specific seminars, workshops and informal gatherings and technical sessions throughout the show floors along with numerous industry specific awards targeting a variety of honors. For complete listings of award winners, please visit the IFAI and CAMX websites.

The general consensus of most attendees and exhibitors at both shows was that attendance seemed on the lighter side this year, which could partially be attributed to the weather in Dallas which was cold and raining throughout. But overall, the mood was positive both on the show floor and at the after parties where Texas brisket, music, mechanical bulls and armadillo races — yes, there were real armadillos — welcomed invitees. According to Steve Warner, former IFAI President and publisher of the BeaverLake6 Report covering the technical textiles industry: “Even though this event left me wanting more, the most positive take away was the simple fact that the IFAI and CAMX organizations had the market savvy to get together. It’s a natural fit and these shows should absolutely collocate again.”

November/December 2018

Rising Above

RiseReview
Clockwise from top: RISE® recently convened in Raleigh; DiviDiaper was the recipient of the 2018 RISE® Innovation Award; graduate students had the opportunity to share research during the conference.

INDA’s recent RISE® Conference offered attendees a look at new applications and market segments for nonwovens and engineered materials.

By Rachael S. Davis, Executive Editor

With an arsenal of quality control technologies to choose from, textile manufacturers have all manner of ways to control product quality. But there is one thing that will always remain beyond the industry’s control, and that’s the weather. Many a meeting, conference and trade show have been impacted by weather-related events over the years — think Techtextil North America 2015 in Houston, CAMX 2017, or the National Council of Textile Organization’s 2018 Annual Meeting. Unfortunately, the Cary, N.C.-based Association of the Nonwoven Fabrics Industry (INDA), was the latest group to deal with weather woes, as the dates for its 2018 Research, Innovation & Science for Engineered Fabrics (RISE®) Conference collided with the impending landfall of Hurricane Florence.

However, proceedings for the eighth edition of the conference — held at the Raleigh Marriott City Center, Raleigh, N.C. — suffered only minor disruptions as INDA worked to retool the program and accommodate speaker’s and attendees’ travel needs ahead of the hurricane. All presentations were given on the first two days of the conference so the third day could be used as a travel day. According to INDA, the weather threat did not significantly impact attendance with almost all preregistered guests participating in the conference as planned.

RISE focuses on emerging technologies and ideas with the aim of connecting innovations with real-world applications. Attendees were treated to presentations on a wide variety of topics including biomimicry, medical nonwoven developments, material science developments, web formation technology, e-textiles and standards, and microfibers in the marine environment.

“RISE is a valuable eye-opener for new applications and market segments,” said Paul Latten, director of research and development, SENW – Southeast Nonwovens Inc., Clover, S.C.

During the conference, attendees listened to presentations from each of the three RISE Innovation Award finalists — DiviDiaper Inc., Freudenberg Performance Materials’ Evolon® New Generation – Bedding Application; and Suominen Corp.’s Suominen Intelligent Nonwovens™ — and voted for their favorite innovation. DiviDiaper took home the top honor for its divided diaper design created to separate solid and liquid contents for infection and sores reduction and prevention. “We are delighted to win the award,” said Tivon Jeffers, inventor and CEO, DiviDiaper.

“With nonwovens being engineered materials that provide solutions for performance challenges that are continuously developing, the RISE conference serves the need to expose industry technology scouts to new approaches and open minds to new concepts,” said Dave Rousse, president, INDA. “This year’s focus on biomimicry hit that mark, as did our other content. Everyone charged with bringing new thinking to their company’s product development activities should have RISE on their ‘must attend’ list of events.

The next RISE conference will take place in September 2019.

November/December 2018

Fit Freedom Introduces Virtual Tailor To Slash Billions Lost In Retail Apparel Returns

DALLAS — November 14, 2018 — Fit Freedom, a body measurement platform powered by augmented reality and machine learning, today announced its general availability for retailers worldwide. Purpose-built to rid the apparel industry of its biggest nightmare: size-related returns – Fit Freedom turns a smartphone into a virtual tailor that provides precision sizing in just 2 clicks.

A joint development venture between Rebel Athletic, the couture athletic clothier, and SevenTablets, the digital transformation company, Fit Freedom leverages augmented reality and machine learning to recommend the consumer’s optimal fit by crosschecking their preferences and measurements with the retailer’s available sizing charts. Fit Freedom connects consumers with the brands they love, eliminates size-related returns, inspires confidence and fosters brand loyalty.

For Retailers

With holiday shopping set to surge to $720 billion,* retailers will experience a spike in online sales but it will come at a cost: more than 40 percent of apparel purchased online is returned.** Despite advanced omnichannel retail experiences and competitive offers like free shipping, sizing inaccuracy remains unresolved, leading to more returns, increased investment in reverse logistics and significant financial losses.

“As a leading designer and manufacturer of couture uniforms for All Star and professional athletes, Rebel Athletic operates in an industry that demands precision sizing. For years, we shouldered the logistical pain of traditional sizing kits – until now,” said Karen Noseff Aldridge, President of Rebel Athletic. “With the development of Fit Freedom, our sales representatives can now deliver accurate and custom-sizing, instantly. Today, we are proud to announce that we are making our technology available to retailers and shoppers globally, for the benefit of the entire retail apparel ecosystem.”

During beta testing, Fit Freedom’s proprietary machine learning algorithms synthesized scans from thousands of competitive athletes nationwide, including the Dallas Cowboy Cheerleaders and Cheer Athletics, the nation’s largest All-Star cheerleading facility. The teams reported a 99 percent fit accuracy rate.

For Consumers

Fit Freedom is the fastest and easiest way for consumers to determine their size across all retail brands. With just two full body scans, Fit Freedom converts the consumer’s body measurements into their Fit Freedom ID, a 3D “fit” model that can determine accurate sizing down to the half inch.

“The fact that we can finally say goodbye to tape measures and hello to technology like Fit Freedom is a gamechanger,” said Kelli Finglass, Director of the Dallas Cowboy Cheerleaders. “It lets me focus on perfecting our routines and lets the technology perfect the sizing.”

Since beta, Rebel Athletic has implemented the technology enterprise-wide, arming 42 sales representatives across the United States, United Kingdom and Canada. To date, Fit Freedom has saved Rebel Athletic more than $200,000 in sizing expenses.

*National Retail Federation, October 2018
**Gartner Group Research, 2016

Posted November 14, 2018

Source: Fit Freedom

Quality Fabric Of The Month: Warm & Fuzzy

QFOMcloseup
Omni-Heat™ 3D’s vertically oriented fiber pods enhance the fabric in multiple ways.

Columbia Sportswear’s Omni-Heat™ 3D thermal reflective technology brings a new warm experience to clothing and footwear.

By Rachael S. Davis, Executive Editor

Portland, Ore.-based Columbia Sportswear recently launched Omni-Heat™ 3D thermal reflective fabric technology. The fabric is based in part on Columbia’s patented and most successful insulation technology Omni-Heat Reflective, which pairs a breathable fabric with the reflective, heat-retaining foil component of a space blanket in such a way that permits moisture vapor transfer to occur so that the fabric is comfortable to wear while providing warmth.

The patent-pending Omni-Heat 3D technology amps up both heat reflection and retention to create an entirely new warm experience, according to Andy Nordhoff, senior public relations manager.

First, the reflective aluminum foil is laminated to a base fabric in a “tri-star” pattern. Then, small pods of vertically oriented fibers are attached to the fabric using a printed adhesive and an electrostatic deposition process.

“The fibers do two things,” said Dr. Haskell Beckham, senior director, Materials Innovation. “First, they provide a little air pocket between the fabric and whatever it’s against — so if it’s a base layer, that is the skin — which adds additional insulating capacity. But more importantly, what the fibers do is lift the reflecting component off whatever the fabric is next to, which allows the reflectors to reflect the infrared radiation emanating from the body while minimizing heat loss via conduction, thereby maximizing the heat retaining properties of the fabric.”

The fabric features a “tri-star”  foil pattern
The fabric features a “tri-star”
foil pattern

In addition, the comfort and wearability of the fabric are enhanced because the fiber pods can act as tiny wicks that help pull moisture away from the skin and move it to the exterior of the fabric.

The fiber pods also give the fabric a very soft hand. “Woody Blackford, Columbia’s vice president of design and innovation — the named inventor on the patent who came up with the concept for the technology — likes to say that whereas Omni-Heat Reflective is warm, Omni-Heat 3D is warm and fuzzy, which I think is a nice way to describe the technology and how it feels,” Beckham said.

The company is not willing to share specific data from fabric testing because the numbers depend on a variety of factors including base fabric composition and color, among other variables. However, Columbia claims the data shows Omni-Heat 3D is a superior product in terms of radiant heat reflected and heat retained compared to other fabrics it has tested.

“The enhancement that we get over the base fabric by adding the reflective component and the vertically oriented fibers is a lot more than you’d expect based on a simple linear combination of what you get from the air gap or the reflective component alone,” Beckham said. “I think what’s nice about the technology is that we can apply it to a number of different types of base fabrics, which makes it widely applicable.”

“It really is a head to toe platform,” said Nordhoff. “We have it in 26 styles — hats, gloves, base layers, ski jackets, ski pants, and a couple of new styles of boots built for really harsh cold winter conditions.

“From what we have researched, there is nothing like this technology on the market,” Nordhoff added. “Unique may be an adjective that is thrown around all too often, but in this case, I do think it’s appropriate.”

November/December 2018

Lenzing Launches VEOCEL®, LENZING™ Web Technology

The Lenzing Group, Austria, has developed a new line of fibers for eco-responsible flushable wipes. VEOCEL™ Lyocell fibers feature Eco Disperse technology that give wipes made using the fiber improved biological disintegration performance, while still maintaining wet strength and effective liquid management. The Association of the Nonwoven Fabrics Industry (INDA) and EDANA have certified nonwoven products featuring a blend containing Veocel Lyocell with Eco Disperse technology and wood pulp as fully flushable in accordance with INDA/EDANA Guidelines for Assessing the Flushability of Disposable Nonwoven Products.

Lenzing also announced a new technology platform, LENZING™ Web Technology. The company invested 26 million euros and several years in research and development, and now has a 1-meter-wide pilot line up and running at its Lenzing, Austria, headquarters.

Porcher Company BGF Moving HQ To Virginia

France-based Porcher Industries has announced its subsidiary, BGF Industries Inc. — operating as Burlington Glass Fabrics — will invest $7 million in to establish a new U.S. headquarters and research and development facility in Danville, Va. The company will move its headquarters from Greensboro, N.C., to a 2,320 square meter facility in Cyber Park. The move is expected to create 65 jobs.

“The brand new, purpose-built facility in Virginia will work collaboratively with our France-based R&D Centre to build on the 200 patents we already hold, and support our global customers and projects,” said Porcher Industries CEO and Chairman André Genton.

November/December 2018

Suominen Introduces Fibrella® Cozy

Finland-based Suominen recently introduced Fibrella® Cozy, a spunlace topsheet material designed for absorbent hygiene products. The company reports Fibrella Cozy is soft; excellent for fluid management; and because it is bonded only using water, is safe, odorless and skin-friendly. The material also can be enhanced using Suominen’s customizable definition patterns, which will allow for product differentiation.

“Fibrella Cozy is an ideal combination of form and function and it is the softest available topsheet material for hygiene products,” says Johanna Sirén, Suominen’s Assistant Product Manager for Hygiene.

November/December 2018

IVL Announces Plans To Acquire M&G Fibras Brasil

Thailand-based Indorama Ventures Plc (IVL) has entered into an agreement to purchase polyester staple fiber producer M&G Fibras Brasil. The plant has a polymerization capacity of 75,000 metric tons per year.

IVL reports the acquisition gives the company a fiber footprint in Brazil, and is located close to IVL’s polyethylene terephthalate site and a third-party purified terephthalic acid site in Brazil. The transaction is expected to close during the fourth quarter and is subject to regulatory approvals.

“Brazil, with its large spinning industry is a natural place for the textile industry to enjoy long-term growth due to its location and large population,” said Aloke Lohia, IVL group CEO. “We intend to support the local spinning industry with a commitment to supply high-quality fibers to blend with cotton and reduce dependence on imports.”

November/December 2018

Lubrizol To Showcase New Coating Technologies At IDEA19

CLEVELAND — November 13, 2018 — The Lubrizol Corp. announces it will exhibit at IDEA19 in Miami Beach March 25-28, 2019, in booth #640, showcasing several innovative polymer and additive technologies that enhance performance of specialty papers, textiles and nonwovens.

Flame retardant technologies for diverse applications will be a significant focus. New PVC, PUD, and non-halogenated, flame retardant polymers enable customers to design flame retardance into a broad range of applications. New Hycar® NHFR technology can eliminate the use of particulates and heavy metals from flame retardant coatings without the use of halogens.

New, renewable-sourced coating technologies that are formaldehyde-free and APEO-free will also be showcased. These technologies provide customers the ability to formulate sustainable solutions with no sacrifice in functional performance.

Aptalon™ polyamide polyurethane technology enables coating products to be designed for higher heat and abrasion resistance.

Lubrizol’s exhibit will also include a “How Can We Help?” desk, staffed with Lubrizol experts ready to discuss unique customer formulation requirements. Visitors will be able to challenge Lubrizol experts for polymer and additive solutions to their toughest problems in areas such as abrasion resistance, flame retardance, water resistance, olefin adhesion, moisture vapor transmission, chemical resistance, glass binding, tear resistance and more.

“Lubrizol has developed some remarkable new coating technologies that are bringing higher levels of protection and performance for paper, textile and nonwoven applications,” shares Gary Anderle, marketing manager, Lubrizol Performance Coatings. “We’re excited to share our new product line-up with customers and collaborate with them to deliver differentiated products. These products stem from new technology platforms that will continue to evolve over the coming months and years.”

Come challenge Lubrizol experts at IDEA19 with your unique formulation and application demands, and let’s work together on innovative solutions.

Posted November 14, 2018

Source: The Lubrizol Corp.

Lenzing To Acquire 100-Percent Of LNF JV

Austria-based Lenzing Group has announced plans to acquire the remaining 30 percent of its China-based subsidiary Lenzing (Nanjing) Fibers Co. Ltd. (LNF) from its state-owned joint venture partner NCFC, which initiated the underlying structured selling process in a state controlled bidding process. The transaction will have a negative impact on the net profit for the Lenzing Group of approximately 21 million euros for fiscal year 2018. Over time, Lenzing plans to convert LNF into a specialty fibers hub.

November/December 2018

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