ES FiberVisions Expands Globally

BANGKOK — December 22, 2016 — On December 7, ES FiberVisions (ESFV), a joint venture between FiberVisions LLC — a subsidiary of Thailand’s Indorama Ventures PCL, and Japan’s JNC Corp. — held an opening ceremony to celebrate the completion of its newest plant in Rayong, Thailand. This state-of-the-art facility was constructed adjacent to Thailand’s largest fiber facility to expand ESFV’s global production capacity and produce the highest quality bicomponent fiber in a hygienic environment. The plant has 14,000 tons of capacity per year and was designed to allow for future expansion as ESFV continues to invest globally to meet the needs of its customers.

The ES FiberVisions joint venture is the world’s largest producer of polyolefin bicomponent fibers and has production facilities in China, Denmark, Japan, Thailand and the United States.

More than 100 government representatives, customers, suppliers and contractors attended the opening ceremony.  It was hosted by Aloke Lohia, Group CEO of Indorama Ventures; Dr. Yasuyuki Gotoh, CEO and president of JNC’ Yozo Shimomura, chairman of ESFV and managing executive officer of JNC; and Tom Zaiser, CEO of FiberVisions.

Lohia noted that this plant reflects the partners’ strong commitment to growth worldwide and “will allow ES FiberVisions to continue delivering the differentiated bicomponent fibers that our customers need in order to be successful in their businesses.”

Gotoh commented: “At this Thai factory, a key center for supply to the Southeast Asian region, we have introduced global cutting-edge technology. We believe that the state-of-the-art ES fiber produced here will not only contribute to the development of the Thai economy but also help all the citizens of countries in the ASEAN region lead more comfortable lives.”

Zaiser added, “It is only with the success of our customers that we achieve the ultimate goal of this project.”

The partners also announced that they would be expanding bicomponent manufacturing at the FiberVisions facility in Covington, Ga.  The expanded capacity is expected to be on-line at the end of 2017.  This initiative will support the growing need for bicomponent fibers in the hygiene and industrial sectors in the Americas.

Growth in Asia is being further supported with a previously announced expansion of the ES FiberVisions Suzhou Co. Ltd. plant in Jiangsu Province, China. This facility started production in 2014.  The expansion will double its capacity to over 28,000 tons per year and is expected to be completed in the summer of 2018. A ground-breaking ceremony for a new warehouse and ancillary facilities was held in mid-December.

Shimomura stated: “With this investment in Suzhou, we will accelerate our growth in China and Asia and will secure the capacity that meets the strong demand for our high quality bicomponent fibers. As a pioneer of bicomponent fiber, ES FiberVisions continues to be the leading supplier in the world.”

Posted January 3, 2017

Source: Indorama

Tributek Announces Two New Models

ELLBURN, Ill. — December 21, 2017 — Tributek, provider of high quality replacement parts and supplies for high power ultrasonic plastic welders and sonifiers announces two new models.

Model AM44C20RS (left) is a direct replacement for Branson CR-20S converters. This rugged converter uses aluminum construction, SHV electrical connector, a single air inlet, and is vented at the output end of the device.

Model AM44C20HS (right) is a direct replacement for Branson CH-20S converters. This rugged converter uses aluminum construction, SHV electrical connector, air inlet and outlet ports, and is sealed for protection from potentially harmful particles.

Tributek has been supplying high-quality, made in USA replacement converters for Branson 900 and 2000 series equipment world-wide for over ten years. Tributek also supplies boosters, tools, Mylar washers, studs, and replacement ultrasonic power supplies compatible with Branson CR-20, CH-20, and CS-20 converters.

Tributek also supplies horns, reactor vessels, and other supplies for sonicating.

All Tributek converters are covered by a three-year limited warranty and are manufactured under strict controls in a climate-controlled environment in an ISO registered facility.

Posted January 3, 2017

Source: Tributek

SSM Showed Eight New Products At India ITME 2016

HORGEN, Swizterland — December 21, 2016 — SSM showed eight new product launches for the first time in India at the ITME in Mumbai from 3rd – 8th December 2016. The SSM X-Series generated a large interest. SSM was overwhelmed by the number of visitors.

The Swiss based SSM Schärer Schweiter Mettler AG, the inventor of the electronic yarn traverse system, continued their tradition of trend-setting with the presentation of breakthrough technologies. SSM displayed a total of five machines, showing eight new product launches for Dye Package / Rewinding, Assembly Winding, Air Texturing and Sewing Thread Finish Winding.

One of the most interesting application was the introduction of the DIGICONE® 2 winding algorithm, enabling a 10-20% increase on dye package density with same dyeing recipe which is only available on the SSM XENO-platform. On the other hand the SSM X-Series are the most economized winding solution, reduced to the max yet maintaining highest flexibility for any cost efficient winding application.

From SSM GIUDICI came the DP5-T which was exhibited in a special single-execution showing fancyflex™ for the production of slubs and thick & thin fancy yarns which gained a large interest. Finally the SSM TK2-20 CT (for cones), KTE (for Kingspools) and TT (for tubes) finish winder for sewing threads (with an electronically controlled tuck-in device) concluded the range of machines shown in Mumbai.

Besides the showed applications, SSM can provide solutions for False Twist Texturing, Air Covering, Draw Winding, Yarn Singeing and Conventional Covering. Detailed information about textile machines with leading technology is available on SSM’ webpage.

Thanks to all visitors:

SSM would like to take this opportunity to thank everybody that visited their booth, whether it was for discussions concerning imminent projects, checking out the latest equipment or just for the good friendship.

Posted January 3, 2017

Source: SSM

Top Value Fabrics Introduces Shockwave for Creating Attention-Getting Activewear

CARMEL, Ind. — December 21, 2016 — Top Value Fabrics has expanded its line of polyester spandex fabrics for activewear applications. The newest addition is Shockwave, a 92/8 Polyester Spandex Space Dye Jersey Fabric that is specifically designed for creating attention-getting activewear apparel.

“This new fabric is available in five colors for creating fashion-forward apparel, explains Ken Siecinski, Activewear Manager for Top Value Fabrics. Siecinski adds, “The blended spandex fabric features soft fibers and stretch to allow for good lateral movement. This fabric supports manufacturers in creating on-trend apparel with a comfortable, contoured fit.”

The soft fibers, great stretch and exceptional comfort make Shockwave a versatile fabric for a wide variety of athletic apparel and streetwear. The most popular applications of this new fabric include yoga apparel, hoodies, sports bras, leggings, headwear and athleisure wear.

Posted January 3, 2017

Source: Top Value Fabrics

Sawgrass’ Newly Updated CreativeStudio Offers Greater Functionality, Faster Production, Access in Six Languages

SHEFFIELD, England — December 21, 2016 — Sawgrass’ innovative CreativeStudio Online Designer and Print and Color Manager software has been newly updated to provide sublimation decorators with better functionality, increased efficiency and new tools that make creating products people love faster and easier than ever.

We worked closely with CreativeStudio users to determine which features and functions would be most helpful for their businesses,” said Mike McEvoy, Sawgrass’ director of Marketing Communications

“It is important to us that we continue to develop what is fast-becoming an essential tool for many sublimators, and deliver it in the languages they are most comfortable with. We want CreativeStudio to provide as much value as possible to our customers, so that they can grow their businesses and find success on every avenue they explore with sublimation.”

CreativeStudio now offers several enhancements to streamline workflow and productivity. These include options to conserve media with manual or automatic grouping of multiple jobs, an on-screen image scale indicator, easier file-to-print workflow and improved functionality with My Templates and My Images options.

The new version of CreativeStudio is now available in English, German, French, Italian, Japanese and Spanish, for easier access by customers worldwide. And coming in January 2017, CreativeStudio will expand to support VJ 628 printers using Dual CMYK, Pro Photo and Pro Photo XF inks. Templates and images for products up to 24” / 610 mm will also be included in the CreativeStudio library.

Existing CreativeStudio users will have to update their CS Print and Color Manager software to take full advantage of the new and improved features. They can visit http://www2.sawgrassink.com/e/45562/s-Update-CS-Print-Manager-aspx/4j76sy/972275052 for instructions and software downloads.

CreativeStudio launched in 2015 as an integrated part of the Virtuoso HD Product Decorating System and the only online design software created for sublimation production. Since launching in 2015, CreativeStudio’s graphic offerings have grown to include over 9,500 templates, photos and graphics, 900 templates and 250 fonts. These offerings continue to grow with monthly updates.

Posted January 3, 2017

Source: Sawgrass

Kiian Digital To Demonstrate A Colorful Experience At Heimtextil

NOVEDRATE, Italy — December 21, 2017 — Kiian Digital invites Heimtextil visitors and exhibitors to its stand to witness an amazing experience of the world of color with spectacular applications produced using its inks (January 10-13, 2017 – Hall 6, Stand: D21).

The stand is a concept-space where visitors will see the printing results first-hand. These examples have been produced using a selection of Kiian Digital inks specifically developed for the textile market. This amazing experience combines color together with first-class printing. The stand will demonstrate the extraordinary intensity and unique shades achievable with Kiian Digital ink series.

“During Heimtextil, visitors will discover a diverse array of applications showcasing these key selling points,” says Marco Girola, Marketing Specialist at Kiian Digital.“Continuous improvement of our inks’ performance by our superb R&D team is a key factor to our success.”

“The portfolio is designed with sustainability in mind. This is our hallmark and commitment,” says Alessandra Borghi, Kiian Digital sales director. “We don’t let our guard down. We work hard, developing products that comply with most textile standards and accredited by external laboratories, including Restricted Substance Lists. This ensures that we offer our customers an impartial evaluation, making their sustainability more credible.”

All products are fully integrated with customer’s printing systems and ensure high productivity. This includes the series designed for transfer and direct sublimation printing (Digistar K-ONE and Digistar HI-PRO), the ranges tailored for direct printing with pigment and disperse inks (Digistar TEX-R and Digistar K-CHOICE) all of which are fully compatible with leading print head producers including Epson, Kyocera, Ricoh and Panasonic.

Posted January 3, 2017

Source: Kiian

Oerlikon Neumag To Participate In Domotex

NEUMÜNSTER, Germany — December 21, 2016 — From January 14-17, 2017, Oerlikon Neumag will be exhibiting state-of-the-art system concepts for BCF carpet yarn production in hall 5 on stand A31 at Domotex in Hannover, the world’s biggest fair for carpets and floor coverings. New Industrie 4.0 solutions from Oerlikon’s Manmade Fibers segment will also be deployed for the first time. With the presentation of the new “IPC 4.0” (Intelligent Plant Control) customer services, Oerlikon will also set new standards in the future in the production of BCF yarns.

The system portfolio of the market leader from Neumünster, Germany, almost completely covers the requirements of carpet yarn manufacturers. This is evident from the strong demand for the BCF systems S+ and Sytec One across the entire polymer and titre spectrum. With over 1000 positions installed worldwide, Oerlikon Neumag facilities produce over 1.6 million tonnes of BCF carpet yarn. Since their market launches in 2007 (Sytec One) and 2010 (S+), the systems have been optimised continuously. Ongoing further development of components and the process increases the user-friendliness and efficiency of BCF spinning mill solutions.

Highly efficient tricolour yarn production with Variomelt, CPC and RoTac
The demand for multicoloured carpets has grown significantly, with the market seeking a wide spectrum of colour separations in tricolour yarns. Oerlikon Neumag’s S+ system concept offers the opportunity to produce the most diverse colour separations, from melange to strongly separated colours.

Variomelt – maximum flexibility for the production of mono- and tricolour yarns
The Variomelt concept is synonymous with the highly flexible production of large and small batches of mono- and tricolour yarns: the unit can be modified from tricolour to monocolour production with three single colours in less than 45 minutes. Long batch runtimes per monocolour extruder ensure particularly efficient raw material utilisation. As usual, the diphyl-heated Variomelt spinning mill provides a constant, optimal spinning temperature.

Color Pop Compacting
With the CPC (Color Pop Compacting) unit from Oerlikon Neumag, strongly separated yarns can be manufactured efficiently. The individual threads are provided with yarn cohesion in the CPC unit before texturing so that they are no longer able to become so intermingled in downstream process stages, giving rise to a strongly colour-separated yarn.

Produce tricolour efficiently with RoTac
Tricolour carpets must have a very uniform appearance, and an optimal tangle result in the BCF spinning mill is crucial for this. These tangle knots are produced in defined spacings and thicknesses using RoTac. Thanks to this tangling option, uniform tricolour results that cannot be produced in conventional tangling units are achieved even at high speeds.

Optimised process for the production of PA6 yarns
More than 240,000 tonnes of PA6 melt-dyed and natural white BCF yarns are currently manufactured each year on the latest Oerlikon Neumag machines. The melt lines, which are especially optimised for these processes, ensure an optimal melt quality. A specially designed plug guide under the texturing unit and a so-called V cooling drum achieve the highest crimp uniformity and quality. The specially designed texturing components meet the highest demands in the field of short-pile automotive applications.

Flexible process control with the Multi Machine Access Center
Networked production has long since ceased to be a vision of the future, but the solutions on offer are often extremely complex. The new Multi Machine Access Center (MMAC) is geared specifically to customers seeking a solution specially tailored to their requirements.

The innovative MMAC permits monitoring of the Oerlikon Neumag textile machines, allowing the scope of visualisation to be modified to suit the customer’s particular wishes. Since the MMAC is linked to the process control system, its highest specification offers a central overview of all applications offered by the control system.

Posted January 3, 2017

Source: Oerlikon

Trützschler Offers T-Data Monitoring System

MÖNCHENGLADBACH, Germany — December 21, 2016 — T-DATA is the real-time monitoring system from Trützschler. T-DATA provides management with solid data for the daily routine in spinning. Since the system is web-based, the data are available anytime and anywhere.

Individualization and integration

T-DATA can be easily and intuitively individualised, precisely tailored to the requirements of the user. The system allows easy data transfer to higher-ranking customer systems.

The right data are crucial

To obtain meaningful information, it must first of all be determined. For this purpose, Trützschler developed a number of sensors.

  • The optical sensor WASTECONTROL is used to monitor the waste quality of the cleaners in the blow room. This prevents unnecessary fiber loss.
  • On the cards, NEPCONTROL counts the neps, trash particles and seed-coat fragments in the card web. The data allow targeted clothing maintenance.
  • The signals of the DISC MONITOR sensors on cards, draw frames and combers enable the early detection of emerging faults via the spectrogram analysis.
  • Power consumption is monitored by special energy meters in the machines. T-DATA shows the deviating values of individual machines. This allows a very targeted maintenance.

These are only a few examples of sensors, all of which are developed and manufactured by Trützschler.

Posted January 3, 2017

Source: Trützschler

December 2016: Textile Activity At A Glance

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December 2016

Coville Invites Industry Support For Alamac Victims Of Hurricane Matthew

WINSTON-SALEM, N.C. — December 20, 2016 — In lieu of its traditional annual gifts to customers and suppliers, Coville Inc. has donated $10,000 to assist in the recovery of Hurricane Matthew victims at Alamac American Knits. While the Alamac plant in Lumberton, N.C., was not damaged, the families of 10 employees lost everything in the surrounding floods.

“Many of our textile industry friends and colleagues were among those affected by Hurricane Matthew,” explained Coville President Don Trexler. “During this holiday season, our thoughts and prayers are with those families that were displaced by the extraordinary flooding. We invite all textile and sewn products companies and professionals to join us in donating to honor Alamac and their families.”

All donations can be made through the GoFundMe account “Alamac Cares,” which was established by Jay Humphrey on behalf of Robert S. Hester with the goal of raising $100,000 to assist in the recovery. According to the fund page, 100-percent of donations received will be distributed to the Alamac employees and their families who have been displaced by the storm.

Posted December 20, 2016

Source: Coville

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