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NCSU Hosts Italian Technical Textiles Conference

Nonwovens, technical textiles continue to be hot topics for industry, machinery suppliers, educators and researchers.

Jim Borneman, Editor In Chief

T he realization that technical textiles will continue to grow as a significant sector of the US textile industry was at the center of a conference held recently at the North Carolina State University (NCSU) College of Textiles on the Raleigh, N.C., Centennial campus. The Italian Trade Commission Seminar, presented by the Italian Trade Commission (ICE) and The Association of Italian Textile Machinery Manufacturers (ACIMIT) in cooperation with NCSU’s College of Textiles and the Nonwovens Cooperative Research Center (NCRC), brought a delegation of Italian machinery manufacturers face-to-face with members of the technical textiles industry from throughout the United States.

The two-day event featured presentations including the state of the US industry, the potential for innovation, tours of the college, an overview of the Italian textile machinery industry by ACIMIT, and presentations of equipment and technology by Italian machinery companies.

The conference, facilitated by John Hagewood, associate director of the College of Textiles, opened with welcoming remarks by Blanton Godfrey, dean of the College of Textiles, and Giovanni Bifulco, trade commissioner in ICE’s Atlanta office.

”The American market for textile machinery has undergone some difficult years, but the numbers show how American manufacturers have been capable of reacting to the crisis that has overcome the entire textile industry in industrialized nations,” said ACIMIT President Paolo Banfi, who also serves as CEO of Italy-based Comez S.p.A. “ American companies have set up restructuring and concentration programs which have [streamlined] the sector, rendering it also more efficient in facing international competition. One of the main factors for the recovery of America’s textile industry has certainly been the greater degree of attention paid to market niches with a high potential for growth — that is, technical textiles and nonwovens,” Banfi said.

Mauro Badanelli, ACIMIT economics manager, presented an overview of the Italian textile machinery industry, which includes approximately 300 companies and more than 23,000 workers. In 2005, Italian textile machinery exports totaled 2 billion euros — 80 percent of the year’s total production of 2.5 billion euros. US companies bought Italian textile equipment worth approximately 82 million euros in 2005. Badanelli said ACIMIT estimates more than 100 of its member companies have involvement in technical textiles and nonwovens and a steadily growing turnover, currently 5 to 10 percent of the total turnover.

behnambanfi
Behnam Pourdeyhimi, Ph.D., NCSU College of Textiles associate dean for industry research and extension, William A. Klopman Distinguished Professor and director, NCRC (left); with ACIMIT Chairman Paolo Banfi. Banfi also is CEO of Italy-based Comez S.p.A.

Machinery Companies Featured

Comez, a manufacturer of needlelooms, crochet knitting machines and double-needlebed warp-knitting machines, presented solutions for technical narrow fabrics. Comez technology assists in making a wide variety of webbings and nettings as well as 3-D designs that have been used in markets such as automotive, sports equipment, agriculture and medical applications.

Cormatex S.r.l. has a history of making carding machinery for the woolen and worsted industries. Coming under new management in 1978, the company diversified to include a full range of nonwovens technology from bale breakers, openers, feeders, cards and crosslappers to slitters, winders and proprietary software.

Nuova ROJ Electrotex S.r.l., a well-known supplier of weft feeders for knitting and weaving applications, is focused on opportunities in technical weaving. Glass, carbon, Kevlar®, polyester, polypropylene and nylon yarns all place special demands on the equipment, and ROJ has developed feeders for these technical materials.

OMMI S.p.A. designs and produces opening and blending plants. With almost 1,000 plants worldwide and more than 40 years of experience, OMMI makes both batch and continuous systems.

PLM Impianti S.r.l. offers measuring, inspection, winding and packing technologies. The company also supplies transportation and automation systems for the inspection and shipping areas of the plant.

Well-known weaving machine manufacturer Smit S.p.A. presented the common platform strategy for its rapier machine for flat fabrics, air-jet for flat fabrics, rapier for terry fabrics and rapier for technical fabrics. The GS900 rapier weaving machines for technical fabrics and air-bag production were reviewed.

godfrey

 Blanton Godfrey, dean of NCSU’s College of Textiles


Room For Growth And Innovation

Edward Gregor of Charlotte-based Edward C. Gregor & Associates LLC touched on emerging innovations in technical textiles, as well as providing some sense of scope of the current market. Pointing to data from David Rigby and Associates, Gregor noted the global industrial textiles market in 2005 was estimated at $72 billion. The Americas are estimated as a $21 billion market; Europe, $19 billion; and Asia, $27 billion; with the rest of the world accounting for $5 billion. Gregor also pointed to gross profit margins of successful industrial textile companies in the 25- to 30-percent range. Regarding nonwoven market sizes in North America, Gregor cited Association of the Nonwovens Fabric Industry data for 2005 that concluded the largest market in dollar terms was filtration, at $713 million. Hygiene, at $703 million; medical/surgical, $570 million; and wipes, $503 million, rounded out the top tier. The furnishings, automotive and flooring/carpet markets were each estimated at approximately $200 million.

Behnam Pourdeyhimi, Ph.D., NCSU College of Textiles associate dean for industry research and extension, William A. Klopman Distinguished Professor and director, NCRC, provided a nonwovens overview. Pourdeyhimi noted the US nonwovens industry is estimated to include more than 550 firms that employ more than 160,000 people. He characterized the typical firm as fairly small with median employment of 75 people and annual sales of $7.5 million. Pourdeyhimi showed a wide variety of products being produced and also discussed the projected life cycles of various nonwoven manufacturing methods. 

 

mussazuiches
Alex Mussa, assistant trade commissioner, ICE (left); with James Zuiches, NCSU vice chancellor for extension, engagement and economic development


NCSU Shines

The College of Textiles was open for laboratory tours conducted by university professors. NCSU continues to grow and invest in textile research as well as in the education of graduate and post-graduate students.

NCRC was established in 1991 as a partnership between NCSU and nonwovens and allied industries suppliers. Funding was provided by the National Science Foundation and the State of North Carolina. The facility’s value is estimated to exceed $15 million.

July/August 2006




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