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September/October 2008

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Shakeout In PSF Market: Wellman Exits, DAK Americas Ups Production

The polyester staple fiber (PSF) market is experiencing some changes, with the exit of one established supplier and the announcement by another supplier that it will maximize its production capacity to meet market needs.

Fort Mill, S.C.-based Wellman Inc. — manufacturer of PSF under the Fortrel® brand, as well as Wellamid® engineering resins and PermaClear polyethylene terephthalate (PET) packaging resins — announced last week it will exit the PSF and engineering resins businesses and consolidate its PET resins business as part of its plan to emerge from bankruptcy by the end of this year. The moves involve the shutdown of the company’s PSF and PET resin manufacturing operations at its plant in Darlington, S.C., and engineering resins operations at its Johnsonville, S.C., plant; and the consolidation of the PET resins business at its Pearl River facility in Bay St. Louis, Miss. Wellman also will close its administrative offices in Fort Mill and move those operations to Pearl River. Nearly 800 employees in South Carolina will be impacted by the closures. Assets from the discontinued businesses will be liquidated.

Stepping in to fill the void, Charlotte-based DAK Americas LLC — a subsidiary of Mexico-based conglomerate Alfa S.A.B. de C.V. and a manufacturer of PSF under the Dacron® Plus, Delcron® HydroPur® and Hydrotec, and SteriPur®AM brands; as well as PET resins and terephthalic acid monomers — has announced it will maximize PSF productivity in order to increase its own supply to the North American market. The company’s North American manufacturing base includes facilities in Charleston, S.C.; Wilmington, N.C.; and Mexico.

“We have additional capacity that we will be maximizing,” said Ricky Lane, corporate communications manager, DAK Americas. “We will rebalance what we currently have running and look for opportunities to increase that capacity.” He added that more details will become available as assets are rebalanced and needs are assessed.

September 23, 2008